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ESSENTIAL ELEMENTS FOR  INKJET PRINTING R.B.CHAVAN Dept. of Textile Technology Indian Institute of Technology Hauz-Khas, New Delhi 110016
COMPUTER ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SOFTWARE ,[object Object],[object Object],[object Object],[object Object],[object Object]
DIGITAL PRINTER ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TEXTILE SUBSTRATE ,[object Object],[object Object]
FABRIC PRE-TREATMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FABRIC PRE-TREATMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric pre-coat machine
Fabric Feeding System  Fabric feeding   Fabric Exit   ensures perfect registration and alignment throughout, even for delicate and unstable fabrics such as knits or fine silks. If required, this machine may also pre-heat, dry or set the printed fabric, before finally rolling-up the output smoothly and with even tension.
Ichinose-unit: conveyor belt and dryer   Ichinose uses a conveyor belt to transport and align the textile substrate.  The conveyor belt carrying the fabric gently moves ahead for inkjet printing operation. The print head nozzles are set up right above the carrier belt, and the cloth printed with the inks sprayed from the head nozzles. This can prevent the inks from bleeding onto the cloth. After printing operation the cloth at the exit end is released from the conveyor belt. The conveyor belt can be cleaned whenever necessary
Requirement of ink for paper printing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Ink requirement for textiles ,[object Object],[object Object],[object Object],[object Object],[object Object]
Ink requirement for textiles ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
INKJET INKS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical operating parameters for ink-jet engines   The average particle size of disperse ink must be approx. 0,5 micro meter or lower in order to avoid clogging of the nozzles. Electrostatic deflection systems also require that the ink is electrically conducting which is difficult to achieve in organic solvent based systems.   100 5-30 Piezo 200 1-3 Thermal 400 1-10 Continuous Drop volume Pico  litre pl Viscosity cps Print Head
REACTIVE AND ACID DYES ,[object Object],[object Object],[object Object],[object Object]
PIGMENT COLOURS AND DISPERSE DYES ,[object Object],[object Object],[object Object]
PIGMENT COLOURS ,[object Object],[object Object],[object Object],[object Object]
BINDER APPLICATION  ,[object Object],[object Object],[object Object]
Commercial water-based inks  Reactive Colorspan Colorspan Pigment (CMYK) Pigment + Binder  Artistry 1000 Artistry 500 Dupont Acid Dorasyn Dohmenn Disperse Disperse 9Transfer) HC Pigment + binder Reactive MCT Acid Terasil (D) Terasil (T) Irgaphor TBI Cibacron Lanaset Ciba Pigment  Disperse (Transfer) Reactive (MCT) Helizarine Bafixan Reactive Dyestar Type  Trade name Supplier
Digital printing inks for different substrates   No  Polymerization Thermal, UV curing Pigment All fibres Yes HT steam Disperse Polyester Yes Steam Reactive/ Acid  Silk, wool, Polyamide Yes Steam Reactive Cotton, Viscose After wash Aftertreatment  (Fixation) Colorant Fibre
Ink formulation  *Avoids drying out of the nozzles   10 Upto 10 Additives (Wetting and  Antifoaming agents  Dye 30 Max Solvent (Ethylene Glycol*  < 80 Water Content % Component
SPOT COLOURS ,[object Object],[object Object],[object Object],[object Object],[object Object]
Process Colours ,[object Object],[object Object],[object Object]
Process Colours ,[object Object],[object Object],[object Object],[object Object],[object Object]
Process Colours ,[object Object],[object Object],[object Object],[object Object]
Extended Process colours ,[object Object],[object Object],[object Object],[object Object]
Colour gamut with 4 and 6 inks outside: Hexachrome  gamut Inside: CMYK gamut   CMYK
Extended Process colours ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fabric post Treatments ,[object Object],[object Object],[object Object],[object Object]
Slow adoption of inkjet printing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Future Vision ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Future Vision ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Future Vision ,[object Object],[object Object],[object Object]
Conclusion ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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4. essential elements for inkjet printing

  • 1. ESSENTIAL ELEMENTS FOR INKJET PRINTING R.B.CHAVAN Dept. of Textile Technology Indian Institute of Technology Hauz-Khas, New Delhi 110016
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  • 9. Fabric Feeding System Fabric feeding Fabric Exit ensures perfect registration and alignment throughout, even for delicate and unstable fabrics such as knits or fine silks. If required, this machine may also pre-heat, dry or set the printed fabric, before finally rolling-up the output smoothly and with even tension.
  • 10. Ichinose-unit: conveyor belt and dryer Ichinose uses a conveyor belt to transport and align the textile substrate. The conveyor belt carrying the fabric gently moves ahead for inkjet printing operation. The print head nozzles are set up right above the carrier belt, and the cloth printed with the inks sprayed from the head nozzles. This can prevent the inks from bleeding onto the cloth. After printing operation the cloth at the exit end is released from the conveyor belt. The conveyor belt can be cleaned whenever necessary
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  • 15. Typical operating parameters for ink-jet engines The average particle size of disperse ink must be approx. 0,5 micro meter or lower in order to avoid clogging of the nozzles. Electrostatic deflection systems also require that the ink is electrically conducting which is difficult to achieve in organic solvent based systems. 100 5-30 Piezo 200 1-3 Thermal 400 1-10 Continuous Drop volume Pico litre pl Viscosity cps Print Head
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  • 20. Commercial water-based inks Reactive Colorspan Colorspan Pigment (CMYK) Pigment + Binder Artistry 1000 Artistry 500 Dupont Acid Dorasyn Dohmenn Disperse Disperse 9Transfer) HC Pigment + binder Reactive MCT Acid Terasil (D) Terasil (T) Irgaphor TBI Cibacron Lanaset Ciba Pigment Disperse (Transfer) Reactive (MCT) Helizarine Bafixan Reactive Dyestar Type Trade name Supplier
  • 21. Digital printing inks for different substrates No Polymerization Thermal, UV curing Pigment All fibres Yes HT steam Disperse Polyester Yes Steam Reactive/ Acid Silk, wool, Polyamide Yes Steam Reactive Cotton, Viscose After wash Aftertreatment (Fixation) Colorant Fibre
  • 22. Ink formulation *Avoids drying out of the nozzles 10 Upto 10 Additives (Wetting and Antifoaming agents Dye 30 Max Solvent (Ethylene Glycol* < 80 Water Content % Component
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  • 28. Colour gamut with 4 and 6 inks outside: Hexachrome gamut Inside: CMYK gamut CMYK
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