SlideShare ist ein Scribd-Unternehmen logo
1 von 19
MANUFACTURING PRACTICES
                  By
       Mr.NABAL SINGH
          Assistant Professor,
 Department of Mechanical Engineering,,
  Jagannath University, Chaksu ,Jaipur
   Mail ID:- nabaliitb10@gmail.com
Manufacturing
“The Process of Converting Raw
   Materials Into Products”
Manufacturing processes
• Manu Factus : Latin for ‘made by hand’

• Definition:
• A Well organized method of converting raw material
  to end product

• End Product: Value and utility added to output
Manufacturing a Product: General
        Considerations
   • Material Selection
   • Processing Methods
   • Final Shape and Appearance
   • Dimensional and Surface Finish
   • Economics of Tooling
   • Design Requirements
   • Safety and Environmental Concerns
Choosing Methods of Production
Use a Selection Chart
Economic and Technolgical defination
         of Manufacturing
Survey of Manufacturing Processes
• Casting: expendable mold and permanent mold.
• Forming and Shaping: rolling, forging, extrusion, drawing, sheet
  forming, powder metallurgy, molding
• Machining:
  turning, boring, drilling, milling, planing, shaping, broaching, grinding,
  ultrasonic machining, chemical machining, electrical discharge
  machining (EDM), electrochemical machining, high-energy beam
  machining
• Joining: welding, brazing, soldering, diffusion bonding, adhesive
  bonding, mechanical joining
• Finishing: honing, lapping, polishing, burnishing, deburring, surface
  treating, coating, plating
Casting Processes
Introduction of molten metal into a mold cavity; upon
solidification, metal conforms to the shape of the cavity.




        Die Casting                       Sand Casting
Forming and Shaping Processes
Bulk deformation processes that induce shape changes
by plastic deformation under forces applied by tools
and dies.




        Forging


                                    Extrusion
Manufacturing Processes
              for Plastics

• Plastics are shipped to manufacturing plants as
  pellets or powders and are melted just before the
  shaping process. Polymers melt at relatively low
  temperatures and are easy to handle.

• Plastics can be molded and formed, as well as
  machined and joined, into many shapes with
  relative ease.
Injection Molding of Plastics
Materials
Properties of Materials
Mechanical Properties:
strength, toughness, ductility, hardness, elasticity, fatigue, cr
eep.
Behavior Under Loading:
tension, compression, bending, torsion, shear.
Physical Properties: density, specific heat, thermal
expansion, thermal conductivity, melting point, electrical
and magnetic properties.
Chemical Properties:
oxidation, corrosion, degradation, toxicity, flammability.
Types of Materials
Ferrous Metals: iron and steel.
Nonferrous Metals and Alloys:
aluminum, magnesium, copper, nickel, titanium, superallo
ys, beryllium, zirconium, low-melting alloys, precious
metals.

Plastics: thermoplastics, thermosets, elastomers.
Ceramics: glass, graphite, diamond.
Composite materials: reinforced plastics, metal-matrix
and ceramic-matrix composites, honeycomb structures.
Ferrous Metals: Applications
• Structural: building structures, concrete
  reinforcement
• Automotive: chassis, engine parts, drive train, body
  parts
• Marine: ship hulls, structure, engines
• Defense: tanks, weapons
• Consumer Products: appliances, recreational
  vehicles, toys, utensils and tools
Nonferrous Metals: Applications
• Architectural: aluminum windows and doors
• Automotive: aluminum engine blocks, copper
  wiring, mag wheels
• Marine: brass/bronze fittings, bearings, propellers
• Defense: brass shell casings
• Consumer Products: electrical
  wiring, utensils, jewelry, electronics
Plastics (Polymers)
• Compared to metals, plastics have lower
  density, strength, elastic modulus, and thermal
  and electrical conductivity, and a higher
  coefficient of thermal expansion

• The design of plastic parts should include
  considerations of their low strength and
  stiffness, and high thermal expansion and low
  resistance to temperature.
Plastics: Applications
• Architectural: electrical and thermal insulation, weather
  seals, carpets, wall coverings, paint

• Aerospace: electrical and thermal insulation, instrument
  panels, upholstery, seals

• Automotive: body panels, instrument
  panels, upholstery, electrical and thermal
  insulation, seals, hoses, tires

• Consumer Products: toys, sporting
  goods, appliances, tools, utensils, clothing, shoes, packaging

Weitere ähnliche Inhalte

Was ist angesagt?

Mechanical properties of material
Mechanical properties of materialMechanical properties of material
Mechanical properties of material
Keval Patel
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining process
PNMohankumar
 
Engineering materials & structure property
Engineering materials & structure propertyEngineering materials & structure property
Engineering materials & structure property
Vatsal Patel
 
Introduction to unconventional machining processes
Introduction to unconventional machining processesIntroduction to unconventional machining processes
Introduction to unconventional machining processes
gopalkrishnan202
 
Inroduction to Engineering materials
Inroduction to Engineering materials Inroduction to Engineering materials
Inroduction to Engineering materials
Aravind Balaji
 
Modern manufacturing methods
Modern manufacturing methodsModern manufacturing methods
Modern manufacturing methods
Girish SM
 
materials and engineering
materials and engineeringmaterials and engineering
materials and engineering
Nilüfer Kanı
 

Was ist angesagt? (19)

Mechanical properties of material
Mechanical properties of materialMechanical properties of material
Mechanical properties of material
 
ENGINEERING MATERIALS TECHNOLOGY
ENGINEERING MATERIALS TECHNOLOGYENGINEERING MATERIALS TECHNOLOGY
ENGINEERING MATERIALS TECHNOLOGY
 
Advanced Materilas
 Advanced Materilas  Advanced Materilas
Advanced Materilas
 
Advanced Manufacturing Technology
Advanced Manufacturing TechnologyAdvanced Manufacturing Technology
Advanced Manufacturing Technology
 
Unconventional machining process
Unconventional machining processUnconventional machining process
Unconventional machining process
 
Basic mechanical engineering Sem-II
Basic mechanical engineering  Sem-IIBasic mechanical engineering  Sem-II
Basic mechanical engineering Sem-II
 
ME6004 Unconventional Machining Processes
ME6004 Unconventional Machining Processes  ME6004 Unconventional Machining Processes
ME6004 Unconventional Machining Processes
 
Engineering materials & structure property
Engineering materials & structure propertyEngineering materials & structure property
Engineering materials & structure property
 
Introduction to unconventional machining processes
Introduction to unconventional machining processesIntroduction to unconventional machining processes
Introduction to unconventional machining processes
 
Inroduction to Engineering materials
Inroduction to Engineering materials Inroduction to Engineering materials
Inroduction to Engineering materials
 
Modern manufacturing methods
Modern manufacturing methodsModern manufacturing methods
Modern manufacturing methods
 
materials and engineering
materials and engineeringmaterials and engineering
materials and engineering
 
Material Science And Engineering
Material Science And EngineeringMaterial Science And Engineering
Material Science And Engineering
 
3rd sem
3rd sem3rd sem
3rd sem
 
Unit 1 introdction
Unit 1   introdctionUnit 1   introdction
Unit 1 introdction
 
Chapter 1 INTRODUCTION TO MATERIAL SCIENCE AND METALLURGY
Chapter 1 INTRODUCTION TO MATERIAL SCIENCE AND METALLURGYChapter 1 INTRODUCTION TO MATERIAL SCIENCE AND METALLURGY
Chapter 1 INTRODUCTION TO MATERIAL SCIENCE AND METALLURGY
 
Manufacturing technology 6
Manufacturing technology 6Manufacturing technology 6
Manufacturing technology 6
 
Unit 1 introduction
Unit 1 introductionUnit 1 introduction
Unit 1 introduction
 
01 engineering materials
01 engineering materials01 engineering materials
01 engineering materials
 

Ähnlich wie Ppt1mp

materials eng
 materials eng materials eng
materials eng
abhi1912
 
Materials & Manufacturing Process - Mechanical Engineering
Materials & Manufacturing Process - Mechanical EngineeringMaterials & Manufacturing Process - Mechanical Engineering
Materials & Manufacturing Process - Mechanical Engineering
ssuser802475
 

Ähnlich wie Ppt1mp (20)

Met 402 mod_1 (1)
Met 402 mod_1 (1)Met 402 mod_1 (1)
Met 402 mod_1 (1)
 
Module - 2.1 mechanical 1st year
Module - 2.1 mechanical 1st yearModule - 2.1 mechanical 1st year
Module - 2.1 mechanical 1st year
 
materials eng
 materials eng materials eng
materials eng
 
Unit 5A Gear Manufacturing Methods
Unit 5A Gear Manufacturing MethodsUnit 5A Gear Manufacturing Methods
Unit 5A Gear Manufacturing Methods
 
mssm
mssmmssm
mssm
 
Komposit
KompositKomposit
Komposit
 
Lecture 1 (2).pdf
Lecture 1 (2).pdfLecture 1 (2).pdf
Lecture 1 (2).pdf
 
Manufacturing Properties of the materials
Manufacturing Properties of the materialsManufacturing Properties of the materials
Manufacturing Properties of the materials
 
delte!.pdf
delte!.pdfdelte!.pdf
delte!.pdf
 
Die Wear and Die Life in Hot Forming
Die Wear and Die Life in Hot FormingDie Wear and Die Life in Hot Forming
Die Wear and Die Life in Hot Forming
 
Introduction to manufacturing-week1.ppt
Introduction to manufacturing-week1.pptIntroduction to manufacturing-week1.ppt
Introduction to manufacturing-week1.ppt
 
Materials & Manufacturing Process - Mechanical Engineering
Materials & Manufacturing Process - Mechanical EngineeringMaterials & Manufacturing Process - Mechanical Engineering
Materials & Manufacturing Process - Mechanical Engineering
 
Manufacturing Processes
Manufacturing ProcessesManufacturing Processes
Manufacturing Processes
 
Introduction manufacturing processes.ppt1
Introduction manufacturing processes.ppt1Introduction manufacturing processes.ppt1
Introduction manufacturing processes.ppt1
 
HydroForming
HydroForming HydroForming
HydroForming
 
PATTERN MATERIALS IN CASTING CLASS: BY POLAYYA CHINTADA
PATTERN MATERIALS IN CASTING CLASS: BY POLAYYA CHINTADAPATTERN MATERIALS IN CASTING CLASS: BY POLAYYA CHINTADA
PATTERN MATERIALS IN CASTING CLASS: BY POLAYYA CHINTADA
 
Manufacturing.ppt
Manufacturing.pptManufacturing.ppt
Manufacturing.ppt
 
Forgings- A Study of its Manufacturing Processes & Techniques
Forgings- A Study of its Manufacturing Processes & TechniquesForgings- A Study of its Manufacturing Processes & Techniques
Forgings- A Study of its Manufacturing Processes & Techniques
 
Metal casting process
Metal casting processMetal casting process
Metal casting process
 
Metal casting process
Metal casting processMetal casting process
Metal casting process
 

Mehr von nabal_iitb (7)

ipddp.pdf
ipddp.pdfipddp.pdf
ipddp.pdf
 
top.pdf
top.pdftop.pdf
top.pdf
 
paper_1.pdf
paper_1.pdfpaper_1.pdf
paper_1.pdf
 
steel question.pdf.pdf
steel question.pdf.pdfsteel question.pdf.pdf
steel question.pdf.pdf
 
fees_g.pdf
fees_g.pdffees_g.pdf
fees_g.pdf
 
gajju_fee.pdf
gajju_fee.pdfgajju_fee.pdf
gajju_fee.pdf
 
tom paper.pdf
tom paper.pdftom paper.pdf
tom paper.pdf
 

Kürzlich hochgeladen

The basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptxThe basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptx
heathfieldcps1
 
Activity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdfActivity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdf
ciinovamais
 
Russian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in Delhi
Russian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in DelhiRussian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in Delhi
Russian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in Delhi
kauryashika82
 

Kürzlich hochgeladen (20)

Mehran University Newsletter Vol-X, Issue-I, 2024
Mehran University Newsletter Vol-X, Issue-I, 2024Mehran University Newsletter Vol-X, Issue-I, 2024
Mehran University Newsletter Vol-X, Issue-I, 2024
 
Micro-Scholarship, What it is, How can it help me.pdf
Micro-Scholarship, What it is, How can it help me.pdfMicro-Scholarship, What it is, How can it help me.pdf
Micro-Scholarship, What it is, How can it help me.pdf
 
Accessible Digital Futures project (20/03/2024)
Accessible Digital Futures project (20/03/2024)Accessible Digital Futures project (20/03/2024)
Accessible Digital Futures project (20/03/2024)
 
Spatium Project Simulation student brief
Spatium Project Simulation student briefSpatium Project Simulation student brief
Spatium Project Simulation student brief
 
Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
Kodo Millet  PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...Kodo Millet  PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
 
ComPTIA Overview | Comptia Security+ Book SY0-701
ComPTIA Overview | Comptia Security+ Book SY0-701ComPTIA Overview | Comptia Security+ Book SY0-701
ComPTIA Overview | Comptia Security+ Book SY0-701
 
Asian American Pacific Islander Month DDSD 2024.pptx
Asian American Pacific Islander Month DDSD 2024.pptxAsian American Pacific Islander Month DDSD 2024.pptx
Asian American Pacific Islander Month DDSD 2024.pptx
 
Sociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning ExhibitSociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning Exhibit
 
How to Manage Global Discount in Odoo 17 POS
How to Manage Global Discount in Odoo 17 POSHow to Manage Global Discount in Odoo 17 POS
How to Manage Global Discount in Odoo 17 POS
 
The basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptxThe basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptx
 
ICT role in 21st century education and it's challenges.
ICT role in 21st century education and it's challenges.ICT role in 21st century education and it's challenges.
ICT role in 21st century education and it's challenges.
 
Unit-V; Pricing (Pharma Marketing Management).pptx
Unit-V; Pricing (Pharma Marketing Management).pptxUnit-V; Pricing (Pharma Marketing Management).pptx
Unit-V; Pricing (Pharma Marketing Management).pptx
 
Understanding Accommodations and Modifications
Understanding  Accommodations and ModificationsUnderstanding  Accommodations and Modifications
Understanding Accommodations and Modifications
 
Activity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdfActivity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdf
 
SOC 101 Demonstration of Learning Presentation
SOC 101 Demonstration of Learning PresentationSOC 101 Demonstration of Learning Presentation
SOC 101 Demonstration of Learning Presentation
 
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
Explore beautiful and ugly buildings. Mathematics helps us create beautiful d...
 
Magic bus Group work1and 2 (Team 3).pptx
Magic bus Group work1and 2 (Team 3).pptxMagic bus Group work1and 2 (Team 3).pptx
Magic bus Group work1and 2 (Team 3).pptx
 
Russian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in Delhi
Russian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in DelhiRussian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in Delhi
Russian Escort Service in Delhi 11k Hotel Foreigner Russian Call Girls in Delhi
 
Food safety_Challenges food safety laboratories_.pdf
Food safety_Challenges food safety laboratories_.pdfFood safety_Challenges food safety laboratories_.pdf
Food safety_Challenges food safety laboratories_.pdf
 
Grant Readiness 101 TechSoup and Remy Consulting
Grant Readiness 101 TechSoup and Remy ConsultingGrant Readiness 101 TechSoup and Remy Consulting
Grant Readiness 101 TechSoup and Remy Consulting
 

Ppt1mp

  • 1. MANUFACTURING PRACTICES By Mr.NABAL SINGH Assistant Professor, Department of Mechanical Engineering,, Jagannath University, Chaksu ,Jaipur Mail ID:- nabaliitb10@gmail.com
  • 2. Manufacturing “The Process of Converting Raw Materials Into Products”
  • 3. Manufacturing processes • Manu Factus : Latin for ‘made by hand’ • Definition: • A Well organized method of converting raw material to end product • End Product: Value and utility added to output
  • 4.
  • 5. Manufacturing a Product: General Considerations • Material Selection • Processing Methods • Final Shape and Appearance • Dimensional and Surface Finish • Economics of Tooling • Design Requirements • Safety and Environmental Concerns
  • 6. Choosing Methods of Production Use a Selection Chart
  • 7. Economic and Technolgical defination of Manufacturing
  • 8. Survey of Manufacturing Processes • Casting: expendable mold and permanent mold. • Forming and Shaping: rolling, forging, extrusion, drawing, sheet forming, powder metallurgy, molding • Machining: turning, boring, drilling, milling, planing, shaping, broaching, grinding, ultrasonic machining, chemical machining, electrical discharge machining (EDM), electrochemical machining, high-energy beam machining • Joining: welding, brazing, soldering, diffusion bonding, adhesive bonding, mechanical joining • Finishing: honing, lapping, polishing, burnishing, deburring, surface treating, coating, plating
  • 9. Casting Processes Introduction of molten metal into a mold cavity; upon solidification, metal conforms to the shape of the cavity. Die Casting Sand Casting
  • 10. Forming and Shaping Processes Bulk deformation processes that induce shape changes by plastic deformation under forces applied by tools and dies. Forging Extrusion
  • 11. Manufacturing Processes for Plastics • Plastics are shipped to manufacturing plants as pellets or powders and are melted just before the shaping process. Polymers melt at relatively low temperatures and are easy to handle. • Plastics can be molded and formed, as well as machined and joined, into many shapes with relative ease.
  • 14. Properties of Materials Mechanical Properties: strength, toughness, ductility, hardness, elasticity, fatigue, cr eep. Behavior Under Loading: tension, compression, bending, torsion, shear. Physical Properties: density, specific heat, thermal expansion, thermal conductivity, melting point, electrical and magnetic properties. Chemical Properties: oxidation, corrosion, degradation, toxicity, flammability.
  • 15. Types of Materials Ferrous Metals: iron and steel. Nonferrous Metals and Alloys: aluminum, magnesium, copper, nickel, titanium, superallo ys, beryllium, zirconium, low-melting alloys, precious metals. Plastics: thermoplastics, thermosets, elastomers. Ceramics: glass, graphite, diamond. Composite materials: reinforced plastics, metal-matrix and ceramic-matrix composites, honeycomb structures.
  • 16. Ferrous Metals: Applications • Structural: building structures, concrete reinforcement • Automotive: chassis, engine parts, drive train, body parts • Marine: ship hulls, structure, engines • Defense: tanks, weapons • Consumer Products: appliances, recreational vehicles, toys, utensils and tools
  • 17. Nonferrous Metals: Applications • Architectural: aluminum windows and doors • Automotive: aluminum engine blocks, copper wiring, mag wheels • Marine: brass/bronze fittings, bearings, propellers • Defense: brass shell casings • Consumer Products: electrical wiring, utensils, jewelry, electronics
  • 18. Plastics (Polymers) • Compared to metals, plastics have lower density, strength, elastic modulus, and thermal and electrical conductivity, and a higher coefficient of thermal expansion • The design of plastic parts should include considerations of their low strength and stiffness, and high thermal expansion and low resistance to temperature.
  • 19. Plastics: Applications • Architectural: electrical and thermal insulation, weather seals, carpets, wall coverings, paint • Aerospace: electrical and thermal insulation, instrument panels, upholstery, seals • Automotive: body panels, instrument panels, upholstery, electrical and thermal insulation, seals, hoses, tires • Consumer Products: toys, sporting goods, appliances, tools, utensils, clothing, shoes, packaging