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Chapter
8
Feedback Controllers
On-off Controllers
• Simple
• Cheap
• Used In residential heating and domestic refrigerators
• Limited use in process control due to continuous
cycling of controlled variable  excessive wear
on control valve.
Examples
•Batch process control (PLC = programmable logic controller)
•Solenoid in home heating unit
•Sprinkler systems
•Cruise control?
On-Off Controllers
Synonyms:
“two-position” or “bang-bang” controllers.
Controller output has two possible values.
Chapter
8
e = error =
set point – measured variable
Practical case (dead band)
Chapter
8
system never reaches steady-state
δ = tolerance
Chapter
8
Three Mode (PID) Controller
• Proportional
• Integral
• Derivative
Proportional Control
• Define an error signal, e, by e = Ysp – Ym
where
Ysp = set point
Ym = measured value of the controlled variable
(or equivalent signal from transmitter)
Chapter
8
Since signals are time varying,
e(t) = Ysp(t) - Ym (t)
n.b. Watch units!!
• For proportional control:
where,
p(t) = controller output
= bias value (adjustable)
Kc = controller gain (dimensionless, adjustable)
p
-
p
=
p
e(t)
K
+
p
=
p(t) c

Chapter
8
p
Figures 8.4, 8.5
in Text
Chapter
8
Standards (ISO/ISA)
3 – 15 psi
4 - 20 ma
0 – 10 VDC
 Proportional Band, PB
 Reverse or Direct Acting Controller
 Kc can be made positive or negative
 Recall for proportional FB control:
or
 Direct-Acting (Kc < 0)
“output increases as input increases"
p(t) Ym(t)
 Reverse-Acting (Kc > 0)
“output increases as input decreases"
c
K
%
100
PB 
e(t)
K
+
p
=
p(t) c
Chapter
8
 
)
t
(
Y
)
t
(
Y
K
p
)
t
(
p m
sp
c 


• Example 2: Flow Control Loop
Assume FT is direct-acting. Select sign of Kc so
that KcKv > 0
1.) Air-to-open (fail close) valve ==> ?
2.) Air-to-close (fail open) valve ==> ?
• Consequences of wrong controller action??
Chapter
8
 Transfer Function for Proportional Control:
Let
Then controller input/output relation can written as
Take Laplace transform of each side,
or
INTEGRAL CONTROL ACTION
Synonyms: "reset", "floating control"
I  reset time (or integral time) - adjustable
p
-
p(t)
(t)
p 

e(t)
K
(t)
p c


E(s)
K
(s)
P c


c
K
E(s)
(s)
P


s
1
E(s)
(s)
P
t
d
)
t
(
e
1
p
)
t
(
p
I
t
0
I 






 

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Feedback amps.ppt

  • 2. On-off Controllers • Simple • Cheap • Used In residential heating and domestic refrigerators • Limited use in process control due to continuous cycling of controlled variable  excessive wear on control valve. Examples •Batch process control (PLC = programmable logic controller) •Solenoid in home heating unit •Sprinkler systems •Cruise control?
  • 3. On-Off Controllers Synonyms: “two-position” or “bang-bang” controllers. Controller output has two possible values. Chapter 8 e = error = set point – measured variable
  • 4. Practical case (dead band) Chapter 8 system never reaches steady-state δ = tolerance
  • 6. Three Mode (PID) Controller • Proportional • Integral • Derivative Proportional Control • Define an error signal, e, by e = Ysp – Ym where Ysp = set point Ym = measured value of the controlled variable (or equivalent signal from transmitter) Chapter 8
  • 7. Since signals are time varying, e(t) = Ysp(t) - Ym (t) n.b. Watch units!! • For proportional control: where, p(t) = controller output = bias value (adjustable) Kc = controller gain (dimensionless, adjustable) p - p = p e(t) K + p = p(t) c  Chapter 8 p
  • 8. Figures 8.4, 8.5 in Text Chapter 8 Standards (ISO/ISA) 3 – 15 psi 4 - 20 ma 0 – 10 VDC
  • 9.  Proportional Band, PB  Reverse or Direct Acting Controller  Kc can be made positive or negative  Recall for proportional FB control: or  Direct-Acting (Kc < 0) “output increases as input increases" p(t) Ym(t)  Reverse-Acting (Kc > 0) “output increases as input decreases" c K % 100 PB  e(t) K + p = p(t) c Chapter 8   ) t ( Y ) t ( Y K p ) t ( p m sp c   
  • 10. • Example 2: Flow Control Loop Assume FT is direct-acting. Select sign of Kc so that KcKv > 0 1.) Air-to-open (fail close) valve ==> ? 2.) Air-to-close (fail open) valve ==> ? • Consequences of wrong controller action?? Chapter 8
  • 11.  Transfer Function for Proportional Control: Let Then controller input/output relation can written as Take Laplace transform of each side, or INTEGRAL CONTROL ACTION Synonyms: "reset", "floating control" I  reset time (or integral time) - adjustable p - p(t) (t) p   e(t) K (t) p c   E(s) K (s) P c   c K E(s) (s) P   s 1 E(s) (s) P t d ) t ( e 1 p ) t ( p I t 0 I         