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SOLAR THERMAL POWER
 GEEN 4830 – ECEN 5007




7. Central Receiver Systems



      Manuel A. Silva Pérez
        silva@esi.us.es
Central Receiver Systems - CRS




1              GEEN 4830 – ECEN 5007   14/7/10
Solar Thermal Power Plant.
    Basic configuration



            Beam irradiance



                              Concentrator

                                           Concentrated irradiance
                                                                 Electricity
                                Receiver
    Thermal energy
                                Thermal
                                Storage
                                                                Power
                                                                conversion
       Fossil fuel                         Boiler               system
       Biomass




2                               GEEN 4830 – ECEN 5007                          14/7/10
Central Receiver System




3               GEEN 4830 – ECEN 5007
               http://www1.eere.energy.gov/solar/power_towers.html
                                                    14/7/10
CRS (Gema Solar, Molten salts)




4               GEEN 4830 – ECEN 5007   14/7/10
CRS
    (Phoebus, Open air volumetric receiver)




5                  GEEN 4830 – ECEN 5007   14/7/10
Collector System (concentrator)




6                   GEEN 4830 – ECEN 5007   14/7/10
Heliostat field
       The concentrator is the “heliostat field”, a Fresnel
        concentrator
       Main elements
           Heliostat
           Control System




    7                           GEEN 4830 – ECEN 5007          14/7/10
The heliostat
       “an instrument consisting of a mirror mounted on an axis moved
        by clockwork by which a sunbeam is steadily reflected in one
        direction”
       Basic components
          Reflecting surface
          Structure and tracking mechanism
          Control system
       Typology:
          Glass - metal
          Stretched membrane
       Size: 1 m2 to 150 m2




8                         GEEN 4830 – ECEN 5007            14/7/10
Heliostat


                                           Incident ray




                                                            Reflected ray
    Back support
       structure


           Elevation drive                           Reflecting surface

                                               Azimuth drive




9                            GEEN 4830 – ECEN 5007                  14/7/10
Burning mirror, Hoesen (18th century)




10                GEEN 4830 – ECEN 5007   14/7/10
Glass – metal heliostat




11             GEEN 4830 – ECEN 5007   14/7/10
Heliostat




12               GEEN 4830 – ECEN 5007   14/7/10
Glass – metal heliostat




13               GEEN 4830 – ECEN 5007   14/7/10
Glass – metal heliostats




14               GEEN 4830 – ECEN 5007   14/7/10
Stretched membrane heliostats




15              GEEN 4830 – ECEN 5007   14/7/10
Stretched membrane heliostats




16                GEEN 4830 – ECEN 5007   14/7/10
Stretched membrane heliostats




17                 GEEN 4830 – ECEN 5007   14/7/10
Reflectivity

        Reflectivity of a new, clean mirror ≈ 0.90 ÷ 0.94




18                                 GEEN 4830 – ECEN 5007     14/7/10
Mirror quality
    Heliostat facets are spherically curved
        For large focal distances, a parabolic surface can be approximated by
         an spherical surface of radius r = 2f (f: focal distance).




    19                           GEEN 4830 – ECEN 5007            14/7/10
Mirror quality



                                       D   S   sp   c2
                                        2     2     2




                                      Ideal spherical curvature




      D   S   sp   c2
       2     2     2


                                 Spherical curvature, with waviness




20                             GEEN 4830 – ECEN 5007                  14/7/10
Distortion
    Spherical reflectors generate distortion of the image
    Dependent on time (relative position sun-heliostat)




     Summer solstice, 7:30 a.m.                             Summer solstice, 7:30 p.m.




                                    Summer solstice, noon
    21                            GEEN 4830 – ECEN 5007                   14/7/10
Heliostat field layout

        Surround field
        North (south) field

        Secondary concentration
        Secondary concentrator optics tower (SCOT)




22                       GEEN 4830 – ECEN 5007    14/7/10
North field
                          1000




                          800




                          600




                          400




                          200




                            0
     -600   -400   -200          0   200     400   600




23                         GEEN 4830 – ECEN 5007         14/7/10
Surrounding field




24               GEEN 4830 – ECEN 5007   14/7/10
Geometrical performance of heliostats




25              GEEN 4830 – ECEN 5007   14/7/10
Cosine factor


                     Yearly average cosine factor for a
                     north heliostat field




26               GEEN 4830 – ECEN 5007           14/7/10
Shading and blocking


                                    Shading & blocking




     Shading




     Blocking

27                 GEEN 4830 – ECEN 5007            14/7/10
Air transmittance




                                     Air transmittance



28               GEEN 4830 – ECEN 5007             14/7/10
Spillage




29              GEEN 4830 – ECEN 5007   14/7/10
Receiver system
    Function
    Components
    Types of receivers
    Working fluids




    30                    GEEN 4830 – ECEN 5007   14/7/10
Receiver system




31              GEEN 4830 – ECEN 5007   14/7/10
Receiver types




32               GEEN 4830 – ECEN 5007   14/7/10
Cavity receivers




33                 GEEN 4830 – ECEN 5007   14/7/10
Cavity receivers




34                 GEEN 4830 – ECEN 5007   14/7/10
Molten salt cavity receiver




35               GEEN 4830 – ECEN 5007   14/7/10
External, cylindrical receiver




36                GEEN 4830 – ECEN 5007   14/7/10
External, cylindrical receiver




37                GEEN 4830 – ECEN 5007   14/7/10
External, cylindrical receiver




38                GEEN 4830 – ECEN 5007   14/7/10
Tubular receiver (boiler)




39                GEEN 4830 – ECEN 5007   14/7/10
Volumetric receivers




40              GEEN 4830 – ECEN 5007   14/7/10
Volumetric receivers




41              GEEN 4830 – ECEN 5007   14/7/10
Heat transfer characteristics of tubular and
volumetric receivers




42               GEEN 4830 – ECEN 5007   14/7/10
Detail of a volumetric absorber (wire mesh)




43               GEEN 4830 – ECEN 5007   14/7/10
Detail of a volumetric absorber
(ceramic cups)




44               GEEN 4830 – ECEN 5007   14/7/10
Working fluids




45               GEEN 4830 – ECEN 5007   14/7/10
Working fluids for CRS
    Water / steam
        Saturated steam
        Superheated steam
    Molten salts
    Air
        Pressurized
        Atmospheric
    Sodium
    Thermal oils



    46                       GEEN 4830 – ECEN 5007   14/7/10
Comparison of HTF’s




47             GEEN 4830 – ECEN 5007   14/7/10
Power conversion system
    Rankine cycle (steam turbine)
    Brayton cycle (gas turbine)
    Combined cycle (gas turbine + steam turbine)
    Stirling engines
    (MHD)




    48                     GEEN 4830 – ECEN 5007    14/7/10
CRS: pros and cons.
    Pros:
        Ability to achieve high temperatures
        Wide industrial base for most components
        Multiple technological options
        Technologically proven
        Multiple thermal energy storage options
        High potential for improved effciency or cost reduction
    Cons.:
        Complexity
        Short commercial record
        Best technology still undefined

    49                           GEEN 4830 – ECEN 5007             14/7/10
Energy Balance of Central Receiver
Systems




50              GEEN 4830 – ECEN 5007   14/7/10
High concentration concepts
    Secondary concentration
        Increase flux density on the absorber
        Reduce requirements for primary concentrator (heliostats)
    Secondary Concentrator Optics Tower
        The receiver can be placed at the ground level
    Solar Furnaces
        Very high concentration ratios
        Combine a field of flat heliostats and a parabolic concentrator
        Not for electricity generation




    51                           GEEN 4830 – ECEN 5007            14/7/10
Secondary concentrators
    REFOS Project (DLR)




    52                     GEEN 4830 – ECEN 5007   14/7/10
SCOT (Secondary Concentrator Optics
Tower)
    Weizmann Institute (Israel)




    53                      GEEN 4830 – ECEN 5007   14/7/10
SCOT (Secondary Concentrator Optics
Tower)




54             GEEN 4830 – ECEN 5007   14/7/10
Beam Down




55          GEEN 4830 – ECEN 5007   14/7/10
Solar Furnaces




56               GEEN 4830 – ECEN 5007   14/7/10
Solar Furnaces




57               GEEN 4830 – ECEN 5007   14/7/10
CRS projects




58   GEEN 4830 – ECEN 5007   14/7/10
CRS (PS10, sat. steam)




59              GEEN 4830 – ECEN 5007   14/7/10
PS10 and PS20 (Abengoa Solar, Spain)




60             GEEN 4830 – ECEN 5007   14/7/10
CRS (Gema Solar, Molten salts)




61               GEEN 4830 – ECEN 5007   14/7/10
Gema Solar (Torresol Energy, Spain)




62              GEEN 4830 – ECEN 5007   14/7/10
Gema Solar
     Design Data
     Total Reflective Area                                               285.200 m2
     Number of heliostats                                                    2480
     Total Area covered by Heliostat Field                                142.31 Ha
     Thermal output of the Receiver                                       120 MWt
     Tower height                                                           120 m
     Heat Storage Capacity (equivalent to turbine operation)               15 hours
     Steam Turbine power                                                   17 MWe
     Natural Gas Thermal Power                                             16 MWt
     Projected Operative Figures
     Direct solar radiation over Heliostats                             2062 kWh/m2
     Annual Energy sales                                                96.400 MWhe
     Contribution of Natural Gas                                             15%
     Capacity utilization                                                    65 %

     CO2 savings                                                      23.000 – 85.000 t/y
63                                            GEEN 4830 – ECEN 5007         14/7/10
Sierra Solar (e-Solar, USA)




64               GEEN 4830 – ECEN 5007   14/7/10
Unit #1 (100 kW hybrid GT) (Aora Solar,
Israel)




65              GEEN 4830 – ECEN 5007   14/7/10

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Cu stp 07_crs(tower)

  • 1. SOLAR THERMAL POWER GEEN 4830 – ECEN 5007 7. Central Receiver Systems Manuel A. Silva Pérez silva@esi.us.es
  • 2. Central Receiver Systems - CRS 1 GEEN 4830 – ECEN 5007 14/7/10
  • 3. Solar Thermal Power Plant. Basic configuration Beam irradiance Concentrator Concentrated irradiance Electricity Receiver Thermal energy Thermal Storage Power conversion Fossil fuel Boiler system Biomass 2 GEEN 4830 – ECEN 5007 14/7/10
  • 4. Central Receiver System 3 GEEN 4830 – ECEN 5007 http://www1.eere.energy.gov/solar/power_towers.html 14/7/10
  • 5. CRS (Gema Solar, Molten salts) 4 GEEN 4830 – ECEN 5007 14/7/10
  • 6. CRS (Phoebus, Open air volumetric receiver) 5 GEEN 4830 – ECEN 5007 14/7/10
  • 7. Collector System (concentrator) 6 GEEN 4830 – ECEN 5007 14/7/10
  • 8. Heliostat field  The concentrator is the “heliostat field”, a Fresnel concentrator  Main elements  Heliostat  Control System 7 GEEN 4830 – ECEN 5007 14/7/10
  • 9. The heliostat  “an instrument consisting of a mirror mounted on an axis moved by clockwork by which a sunbeam is steadily reflected in one direction”  Basic components  Reflecting surface  Structure and tracking mechanism  Control system  Typology:  Glass - metal  Stretched membrane  Size: 1 m2 to 150 m2 8 GEEN 4830 – ECEN 5007 14/7/10
  • 10. Heliostat Incident ray Reflected ray Back support structure Elevation drive Reflecting surface Azimuth drive 9 GEEN 4830 – ECEN 5007 14/7/10
  • 11. Burning mirror, Hoesen (18th century) 10 GEEN 4830 – ECEN 5007 14/7/10
  • 12. Glass – metal heliostat 11 GEEN 4830 – ECEN 5007 14/7/10
  • 13. Heliostat 12 GEEN 4830 – ECEN 5007 14/7/10
  • 14. Glass – metal heliostat 13 GEEN 4830 – ECEN 5007 14/7/10
  • 15. Glass – metal heliostats 14 GEEN 4830 – ECEN 5007 14/7/10
  • 16. Stretched membrane heliostats 15 GEEN 4830 – ECEN 5007 14/7/10
  • 17. Stretched membrane heliostats 16 GEEN 4830 – ECEN 5007 14/7/10
  • 18. Stretched membrane heliostats 17 GEEN 4830 – ECEN 5007 14/7/10
  • 19. Reflectivity  Reflectivity of a new, clean mirror ≈ 0.90 ÷ 0.94 18 GEEN 4830 – ECEN 5007 14/7/10
  • 20. Mirror quality  Heliostat facets are spherically curved  For large focal distances, a parabolic surface can be approximated by an spherical surface of radius r = 2f (f: focal distance). 19 GEEN 4830 – ECEN 5007 14/7/10
  • 21. Mirror quality  D   S   sp   c2 2 2 2 Ideal spherical curvature  D   S   sp   c2 2 2 2 Spherical curvature, with waviness 20 GEEN 4830 – ECEN 5007 14/7/10
  • 22. Distortion  Spherical reflectors generate distortion of the image  Dependent on time (relative position sun-heliostat) Summer solstice, 7:30 a.m. Summer solstice, 7:30 p.m. Summer solstice, noon 21 GEEN 4830 – ECEN 5007 14/7/10
  • 23. Heliostat field layout  Surround field  North (south) field  Secondary concentration  Secondary concentrator optics tower (SCOT) 22 GEEN 4830 – ECEN 5007 14/7/10
  • 24. North field 1000 800 600 400 200 0 -600 -400 -200 0 200 400 600 23 GEEN 4830 – ECEN 5007 14/7/10
  • 25. Surrounding field 24 GEEN 4830 – ECEN 5007 14/7/10
  • 26. Geometrical performance of heliostats 25 GEEN 4830 – ECEN 5007 14/7/10
  • 27. Cosine factor Yearly average cosine factor for a north heliostat field 26 GEEN 4830 – ECEN 5007 14/7/10
  • 28. Shading and blocking Shading & blocking Shading Blocking 27 GEEN 4830 – ECEN 5007 14/7/10
  • 29. Air transmittance Air transmittance 28 GEEN 4830 – ECEN 5007 14/7/10
  • 30. Spillage 29 GEEN 4830 – ECEN 5007 14/7/10
  • 31. Receiver system  Function  Components  Types of receivers  Working fluids 30 GEEN 4830 – ECEN 5007 14/7/10
  • 32. Receiver system 31 GEEN 4830 – ECEN 5007 14/7/10
  • 33. Receiver types 32 GEEN 4830 – ECEN 5007 14/7/10
  • 34. Cavity receivers 33 GEEN 4830 – ECEN 5007 14/7/10
  • 35. Cavity receivers 34 GEEN 4830 – ECEN 5007 14/7/10
  • 36. Molten salt cavity receiver 35 GEEN 4830 – ECEN 5007 14/7/10
  • 37. External, cylindrical receiver 36 GEEN 4830 – ECEN 5007 14/7/10
  • 38. External, cylindrical receiver 37 GEEN 4830 – ECEN 5007 14/7/10
  • 39. External, cylindrical receiver 38 GEEN 4830 – ECEN 5007 14/7/10
  • 40. Tubular receiver (boiler) 39 GEEN 4830 – ECEN 5007 14/7/10
  • 41. Volumetric receivers 40 GEEN 4830 – ECEN 5007 14/7/10
  • 42. Volumetric receivers 41 GEEN 4830 – ECEN 5007 14/7/10
  • 43. Heat transfer characteristics of tubular and volumetric receivers 42 GEEN 4830 – ECEN 5007 14/7/10
  • 44. Detail of a volumetric absorber (wire mesh) 43 GEEN 4830 – ECEN 5007 14/7/10
  • 45. Detail of a volumetric absorber (ceramic cups) 44 GEEN 4830 – ECEN 5007 14/7/10
  • 46. Working fluids 45 GEEN 4830 – ECEN 5007 14/7/10
  • 47. Working fluids for CRS  Water / steam  Saturated steam  Superheated steam  Molten salts  Air  Pressurized  Atmospheric  Sodium  Thermal oils 46 GEEN 4830 – ECEN 5007 14/7/10
  • 48. Comparison of HTF’s 47 GEEN 4830 – ECEN 5007 14/7/10
  • 49. Power conversion system  Rankine cycle (steam turbine)  Brayton cycle (gas turbine)  Combined cycle (gas turbine + steam turbine)  Stirling engines  (MHD) 48 GEEN 4830 – ECEN 5007 14/7/10
  • 50. CRS: pros and cons.  Pros:  Ability to achieve high temperatures  Wide industrial base for most components  Multiple technological options  Technologically proven  Multiple thermal energy storage options  High potential for improved effciency or cost reduction  Cons.:  Complexity  Short commercial record  Best technology still undefined 49 GEEN 4830 – ECEN 5007 14/7/10
  • 51. Energy Balance of Central Receiver Systems 50 GEEN 4830 – ECEN 5007 14/7/10
  • 52. High concentration concepts  Secondary concentration  Increase flux density on the absorber  Reduce requirements for primary concentrator (heliostats)  Secondary Concentrator Optics Tower  The receiver can be placed at the ground level  Solar Furnaces  Very high concentration ratios  Combine a field of flat heliostats and a parabolic concentrator  Not for electricity generation 51 GEEN 4830 – ECEN 5007 14/7/10
  • 53. Secondary concentrators  REFOS Project (DLR) 52 GEEN 4830 – ECEN 5007 14/7/10
  • 54. SCOT (Secondary Concentrator Optics Tower)  Weizmann Institute (Israel) 53 GEEN 4830 – ECEN 5007 14/7/10
  • 55. SCOT (Secondary Concentrator Optics Tower) 54 GEEN 4830 – ECEN 5007 14/7/10
  • 56. Beam Down 55 GEEN 4830 – ECEN 5007 14/7/10
  • 57. Solar Furnaces 56 GEEN 4830 – ECEN 5007 14/7/10
  • 58. Solar Furnaces 57 GEEN 4830 – ECEN 5007 14/7/10
  • 59. CRS projects 58 GEEN 4830 – ECEN 5007 14/7/10
  • 60. CRS (PS10, sat. steam) 59 GEEN 4830 – ECEN 5007 14/7/10
  • 61. PS10 and PS20 (Abengoa Solar, Spain) 60 GEEN 4830 – ECEN 5007 14/7/10
  • 62. CRS (Gema Solar, Molten salts) 61 GEEN 4830 – ECEN 5007 14/7/10
  • 63. Gema Solar (Torresol Energy, Spain) 62 GEEN 4830 – ECEN 5007 14/7/10
  • 64. Gema Solar Design Data Total Reflective Area 285.200 m2 Number of heliostats 2480 Total Area covered by Heliostat Field 142.31 Ha Thermal output of the Receiver 120 MWt Tower height 120 m Heat Storage Capacity (equivalent to turbine operation) 15 hours Steam Turbine power 17 MWe Natural Gas Thermal Power 16 MWt Projected Operative Figures Direct solar radiation over Heliostats 2062 kWh/m2 Annual Energy sales 96.400 MWhe Contribution of Natural Gas 15% Capacity utilization 65 % CO2 savings 23.000 – 85.000 t/y 63 GEEN 4830 – ECEN 5007 14/7/10
  • 65. Sierra Solar (e-Solar, USA) 64 GEEN 4830 – ECEN 5007 14/7/10
  • 66. Unit #1 (100 kW hybrid GT) (Aora Solar, Israel) 65 GEEN 4830 – ECEN 5007 14/7/10