Hyde marine gold presentation

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© Hyde Marine, Inc. 2013 2© Hyde Marine, Inc. 2013
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Agenda
• Company Introduction
• Ballast Water Treatment Regulations
• The Solution: Ballast Water Treatment
• Hyde GUARDIAN Gold™ BWTS
• Filtration
• UV Disinfection
• Selecting Hyde Marine

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COMPANY INTRODUCTION

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Calgon Carbon Corporation
• Global manufacturer and supplier of activated carbon and innovative purification systems
for drinking water, wastewater, and a variety of industrial and commercial manufacturing
processes.
• Headquarters: Pittsburgh, Pennsylvania,
– 1,100 employees at >15 manufacturing, reactivation, and equipment
facilities in U.S., Asia, and Europe
– >20 sales and service centers throughout the world
• UV Technology Division
– Design and manufacture UV reactors
– Expertise and experience in UV water purification
• Financial strength and manufacturing base to support investments in
innovation and future growth.

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Hyde Marine…A company of firsts
• Subsidiary of Calgon Carbon Corp.
• Long history as marine equipment supplier since 1865
• Experience in BWTS since 1996 – one of first BWTS installed
• One of first to get USCG AMS Approval (April 2013)
• First technology accepted into USCG STEP in 2008
• One of 1st IMO Type Approved BWTS (April 2009) by MCA (UK Flag)
• Global Agent Network in over 42 countries
Hyde Windlass Co. Bath Maine
199619691865 201220102008200420001998 20062002
Hyde Marine Cleveland, OH
Hyde Marine & Univ.
Michigan BW Study
Great Lakes BWT Demo Project
First BWTS M/S Regal Princess
BWTS Installed on 4
commercial ships
First Hyde GUARDIAN M/S
Coral Princess
GUARDIAN Modular System M/S
Celebrity Mercury GURDIAN IMO Type
Approval
6 GUADIAN Systems for Royal
Navy CVF Aircraft Carriers
USCG STEP Approval Coral
Princess
CCC acquisition
300th unit sold
AMS Approval
2014
GUARDIAN Gold
IMO TA & Launch

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Test >50 micron 10 to 50 micron <10 micron Passed
Land Based
(NIOZ)
1.45 / m3 <10 / ml <0.1 / ml
Ship Board
Test
0 / m3 1.36 / ml <0.1 / ml
STEP 0 / m3 1.36 / ml <0.1 / ml
Hyde Marine: Approved & Proven
• Multiple Class Type Approvals
• Produced under ISO 9001: 2008
Quality System
• Received orders for over 300 Hyde
GUARDIAN® BWTS for more than
247 vessels (>140 installed)
• Over 130 vessels in service
• Tested
✓
✓
✓

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REGULATIONS

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Existing & Pending Regulations
– Entered into force December 1, 2013
– Applies to all commercial ships discharging ballast in U.S. waters
– BWTS must have AMS approval or full USCG approval
– Applies to all vessels keel laid after 1 Dec 2013, Retrofits starting 1 Jan 2014
– Ratification pending; D2 standards enforced 1yr after ratification
– Applies to all vessels above 400gt excluding military vessels
– By 1st IOPP1 renewal survey after EIF2
– If EIF2 is prior to 1 Jan 2016, vessels with capacities <1500m3 and >5000m3
must install by 1st IOPP renewal survey after 1 Jan 2016
– e.g. Great Lakes, Malaysia, Australia, etc.
– Varies from ballast water exchange to full D2 standard; investigate port
destinations
U.S. Coast
Guard
International
Maritime
Organization
(IMO)
Local
Regulations
1IOPP – International Oil Pollution Prevention certificate
2EIF – Entry into force of BWM Convention

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-
2,000
4,000
6,000
8,000
10,000
12,000
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
NB Retro
Considerations
• USCG regs now applicable to all
new ships built after 2013
• For retrofit  implies roughly 25
BWTS installs/day
• Not all BWTS suitable for each
application
– HM has significant installation &
operation experience on
newbuilds AND retrofits
• Few BWTS with IMO approval &
long term experience
The time is now…Trust in Hyde Marine!
USCG IMO?
#Vessels
Hyde Marine analysis based on Clarkson Registry Data Oct 2012

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THE SOLUTION:
BALLAST WATER TREATMENT

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Treatment Solutions
Typically a two stage process:
1. Physical Liquid-Solid Separation
– To reduce sediment and remove larger organisms
– Hydrocyclone, screen filter, depth/disk filter, flocculation, etc.
2. Disinfection
– To kill or inactivate remaining organisms:
– Chemical (AOP, electro-chlorination, chlorine, ozone, peracetic
acid, etc.)
• Requires additional Basic and Final Approval
according to G9
– Physical ( UV, deoxygenation, cavitation, ultrasound, etc.)

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Chemical Disinfection
• Chlorination
• Electro-chlorination/Electrolysis
• AOP (TiO2, hydrogen peroxide, or ozone)
• Ozone
Types
• Effective disinfection/oxidation agent
• Certain benefits for high flow systems
• Ozone - Relatively easy installation for tanker retrofit (no equipment in pump room)
Benefits
• Safety & cost of carrying chemicals on board
• Creation of explosive hydrogen gas with electrolysis
• Does not treat chlorine resistant organisms
• Ineffective in low salinity and low temperature water (Electro-chlorination)
• Potential ballast tank corrosion
• Must neutralize discharge with chemical agents (another chemical to carry)
• Ozone - Safety of hazardous ozone in shipboard environment
Disadvantages

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UV Disinfection
• Mercury-vapor lamps encased in quartz sleeves generate light in the
germicidal range of the electromagnetic spectrum
• UV light in this region damages nucleic acids in DNA of
microorganisms preventing replication and thereby inactivating the
organisms
• No residual disinfectant
Description
• Kills / inactivates living organisms
• Does not create toxic compounds or utilize free radicals –
environmentally neutral
• Eliminates handling and storage of toxic chemicals
• No tank corrosion
Benefits
• Frequent cleaning of lamp sleeves in the presence of iron and
suspended solids
• Electrical consumption in high capacity systems
Disadvantages

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Hyde GUARDIAN Gold BWTS
• A two-stage treatment process
– Fine mesh screen filter mechanical stage
– Medium pressure UV disinfection stage
• Modulates dose based on measured UV
intensity and flow
• Designed to seamlessly integrate with ship
• Very low maintenance and upkeep for crews

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INLET
FROM
SEA
OUTLET TO
TANKS
INLET
FROM
TANKS
OUTLET
OVERBOARD
During DeballastDuring Ballasting
The Proven, Simple, Safe and Effective Solution!
BACKFLUSH
OVERBOARD

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FILTRATION

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Filtration
• Two screen filters used to optimize effectiveness
• Uses Filtrex from HG60G – HG700G
– Smallest footprint
– Non-ferrous material and simple operation
– Finest filtration mesh for sediment removal
• Uses Hydac from HG1000G – HG6000G
– Sources inlet pressure for backflush efficiency
– Robust, highly engineered filter designed for ballast water
– Exceptional volumetric efficiency for high-flow applications

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Filtrex ACB Filter
• Nickel-Aluminum-Bronze (Ni-Al-Bz)
filter body
• Canister-type filter with a central
indexing arm and pleated filter
element
– Increases filter surface area
– Maintains smallest footprint
• Canister is Ni-Al-Bz housing with
316L stainless steel mesh

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Filtrex: Main Advantages
• Smallest footprint
• Very few parts
– less spares
– easy to maintain
• Quick backwash
– ideal for challenging
conditions
• No contact between
the rotating shaft and
the filtering element.

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Hydac RF10 Filter
• Mild steel, polyurethane coated body
– Sacrificial anode installed
• Conical candle design for hydraulically
balanced flow
• Candles made of a three stage 316L
sintered mesh
• Mesh coated with Hydac’s “Superflush”
coating to resist fouling

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Reliance on Inlet, Not Outlet
Pressure
Traditional screen filters
use differential pressure
between outlet and drain
to drive backwash
Inlet pressure feeds
through elements to upper
chamber, providing
pressure for backwash
As screen fouls,
pressure at filter
outlet lowers creating
less differential
between outlet and
drain line 
reducing backwash
pressure.
Inlet pressure
increases with
fouling, giving higher
backwash differential
pressure

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UV DISINFECTION

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UV Characteristics
Inactivates organisms & prevents replication eventually leading to death
Two Types:
• Low Pressure UV
– Targeted specifically for germicidal
wavelength (254nm) required for drinking
water (giardia and cryptosporidium)
• Medium Pressure UV
– Emits over broad spectrum to target wide variety of organisms found in BW 200nm
– 320nm
– 10 - 15% conversion of power to germicidal UV light
– Operating temperature of 600 to 800°C
– 25 – 40% conversion of power to germicidal
UV light
– Operating temperature of 40°C to 160°C
Amalgam LP
Germicidal Effectiveness
Medium Pressure
Low Pressure
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
210 220 230 240 250 260 270 280 290 300 310
Wavelength
RelativeOutput
Hyde Marine internal lamp testing

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UV Cost Considerations
Low Pressure Medium Pressure
# Lamps 23 6
Cost of Power* $805 $2100
Skid Size (L x W x H) 3.3 m x 1.5 m x 1.8 m 2.8 m x 2 m x 1.9 m
Replacement time of lamp 5000 hours 5000 hours
Time to replace lamp Approx 1 hour Approx 10 minutes
Lamp Costs* $ 11,500 $4,800
Total Cost (USD) $12,305 $6,950
5-year cost of ownership for 250m3/hr system
*assumes 1000 hrs use per year ** assumes $0.10/kW Hr *** assumes $50/hr manpower rate

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New Product Innovations
Local/remote selector switch
on the control panel
Visual/audible alarm to
the face of the control
panel
Pressure transmitters for
digital display of filter
pressure and differential
pressure
UV reactor level and
moisture sensors for
increased safety
Relocation UV cooling valve to top
of UV reactor chamber for improved
air removal
System bypass valve
added to scope of
supply to better meet
pending regulatory
requirements

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New Product Innovations
GPS interface to
receive data from
ship signal for
inclusion in the
data log
Improved touch screen Operator Interface
Terminal (OIT) and upgraded PLC controller
with increased speed and memory capacity
Expanded modes of one-
touch operation:
• Tank stripping
• Gravity ballast/deballast
• Internal transfer
•Emergency ballast
•Maintenance mode
One touch, external
access and download
capability of the data
log via USB drive

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SELECTING HYDE MARINE

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•Compact - smallest footprint of any UV system
•Easy to use & install  requires minimal specialized training/little operator
attention or maintenance
•Operates with virtually no pressure drop
•Scalable UV dose for optimized sizing from 60 m3/hr to 1488 m3/hr per unit
Robust
Design
•Efficient power usage – UV Monitor & auto power adjust
•Works in fresh or salt water at any temperature
•Uses the highest quality UV lamps for excellent economy and reliability
Efficacy
•Low energy consumption
•5,000+ operating hours
•High quality, economical, and reliable
Lamp Life
•Automatic sleeve cleaning to minimize maintenance and maintain high UV
dose
•Simple and effective teflon wiper to clean quartz sleeves without chemicals
Auto Clean
•Chemical free treatment solution
•Corrosion free components & No tank corrosion
•ATEX - Available for installation in hazard zones (Certificate issued by DNV)
Safe &
Reliable

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Hyde Marine Experience
Gen Cargo (15)Bulk Carrier (2)
Naval (9)
Other (44)
Tanker (21) LPG/LNG (4)
Cruise (22)
Container (21)
Offshore (101) RORO/Ferry (5)
Heavy Lift (3)
Over 300 units in 247 vessels…

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Hyde Marine Customers

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• Longest history with manufacturing, installation, & operation of BWTS:
– 1st to install BWTS on a vessel (10+ years reliable operation)
– First USCG STEP approved system (long term relationship with USCG)
– 130+ installed
– Most systems in operation
– Understand issues and considerations in BWT
• Reliability & Reputation
– On time delivery
– Can operate in various salinities/water temperatures
• Long term support
– Factory trained global service network (includes
companies used by major shipping companies)
– Spare parts availability
– Investment in growth with strong corporate support
Trust in Hyde Marine
• Proven Experience in marine industry and UV disinfection
• IMO Type Approval

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LEAVE NOTHING BUT YOUR WAKE
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