This document provides information about the industrial processes at Noman Terry Towel Mills Ltd. It details the company profile, raw materials used, and manufacturing processes including winding, warping, sizing, weaving, dyeing, garment production, and effluent treatment. A variety of machinery is used at each stage to produce finished towel products for buyers.

1. Industrial
visit

2. Company Profile
 Name of Mill: Noman Terry Towel Mills Ltd.
 Types of Company: Fabric, Dyeing &
Apparel Manufacturing.
 Location: Vawal, Mirzapur, Gazipur,
Bangladesh.
 Workforce: 6000
 Capacity: 5000000 pieces/month.
 Area of Factory Floorspace: 10000 Square
meter.
 Annual Sole: US$ 50 million
 Complience & Eco labels: .

3. Raw Materials
Raw material use for Terry Fabric:
 Cotton
 Model
 Lyocell
 Nylon
Supplier:
Yasmin Spinning
Mills Ltd.
Spinnng with 80000
spindles
Zaber Spinning Mills
Ltd.
Spnning with 75000
spindles
Talha Spinning Mills
Ltd.
Spinning with 60000
spindles.
Zubair Spinning Mills
Ltd.
Spinning with 75000
spindles
Sufia Cotton Mills
Ltd.
Spinning with 60000
spindles
 Polyester
 Spandex
 Cashmore

4. Process following for manufacturing the
products in NTTML
Winding
Warping
Sizing Weaving
Dyeing
Washing Drying
Garments
(Sewing,
Cutting,
Packaging)

5. Winding
 Bobbin, Hank, Ring Cheese,Cone,Pirn(for weft yarn)
Machine Specification
M/c name: Winding m/c
Brand: Tangsi Textile Machinery Co.
Origin: China
Running rpm: 1120
No of m/c: 03

6. Warping
 Produce weavers beam from a set of yarn
 Two types warping-
1.Direct Warping:
• Yarns are wound parallel on the weavers beam
• Used for making single color fabric and towel
Machine Specification
M/c name: Direct warping m/c
Origin: China
Running rpm: 400-800
Yarn length: 3000,5000,1000(single
Yarn)
Creel capacity: 600-1000
No of m/c: 13

7. • 2.Sectional Warping m/c:
• Yarn package Drum Weavers beam
• Used for multi -color fabric and plain fabric.
Machine Specification
M/c name: Sectional warping m/c
Origin: China
Running rpm: 300-500
Yarn length: 500
Creel capacity: 600-1000
No of m/c: 01

8. Sizing
 The process of applying the size material on surface yarn
 Protect yarn from abrasion
Sizing materials:
PVA: Polyvinyl alcohol
CMC: Carboxymethyl-cellulose
Starch- 50%
Machine Specification
M/c name: Sizing m/c
Brand Name: FLYING EDGE
Running rpm: 100(actual), 75(running)
No of ends: 1400
No of m/c: 09

9. Weaving
 Interlacement of two sets of yarn
 Vertical yarn of fabric is warp
 Horizontal yarn of yarn is weft
Machine Specification
Total No of m/c: 346
Total Capacity: 40 Tons/day
Jacquard
No of Jacquard-22
Brand name-Sojitz Machinery Co.
Origin: Japan

10. Dobby
No of Dobby-324
Brand Name- TEKMATEX.INC.
Origin: America

11. Grey Fabric Inspection
Faults found in fabric:
 Bad selvedge
 Broken ends or warp
 Broken picks or weft
 Loose warp
 Loose weft
 Double end
 Selvedge leno
 Slub
 Double pile
 Reed mark

12. Grading
 4 Point inspection system for fabric
grading is widely used in apparel
industry.
 In 4 point system fabric quality is
evaluated by unit points/100 sq. yds.
= (Total points in roll * 36 * 100)/
(Fabric length in yards * Fabric width
in inches)
 According to points per 100 sq. yds
they graded the fabric as A,B,C&D

13. Dyeing
 The application of dyes or pigments on textile materials such as
yarn and fabric
Dyeing process in NTTML-
Grey fabric
Scouring
(98 degree C,
30 min)
Bleaching
(98 degree,
30 min)
Neutralizing
by acid
Reactive dye
Labelling
Dye
Salt Soda
Shade check
Soaping
Washing Softener
Drying(120
degree C)

14. Machine Description
Total Capacity: 25 tons/ day
Dyeing m/c:
Total m/c: 28
Sample m/c: 05
Brand: SCLAVOS (athena 2T)
Method: Contineous
Loop Dryer m/c:
Total m/c: 04
Brand name: Pentek
Origin: Italy
Model: ENAIROYXSTREAM
Year:2017

15. Yarn
dyeing
Machine Description
Total m/c: 42
Machine capacity: 30-1400 kg
:690 cone(2 m/c)
:1010 cone (2 m/c)
:540 cone(Rest)
Temp. : 60-80 degree for cotton
:130-120 degree for nylon
Time: According to shade
:5 hr for cotton
Water Temp. : 70 degree for mixing
reagent
M/c name: Thies
Origin: Germany
M/c capacity: 25 tons/day

16. Gaments Section
Cutting m/c
Chain Stitch
m/c
Lock Stitch
m/c
Piece to
piece cutting
Labelling
Quality check Folding and
packaging
The process following in garment section of NTTML:

17. Cutting m/c Description:
Brand name: Texpa cutting m/c
No. of cutter: 06
M/c speed: 20 rpm
M/c capacity: 10000 m/day
stitch m/c descriptin:
Total no of m/c: 651
Total capacity: 45 tons/day
Brand: Brother chain stitch m/c,
Juki lock stitch m/c
Orgin: USA and Japan
Lock stich and chain stitch m/c

18. ETP Plant
• ETP: Effluent Treatment
Plant
• Biological Treatment Plant –
using bacteria to treatment
of water
• Brand: Panta rei
• Capacity: 250 m3/ hr and
6000 m3/day
• Running purifying efficiency:
70%

19. Finished Product:
-Kitchen towel
-Bath matt
-Bath Robe
-Towel
-Bath sheet
-Beach towel
-Hand towel
-Hooded towel
-Tea towel
-Wash towel
-Institutional towel

20. Buyers of NTTML