1. This publishing is an installation guide of Staunch
Machinery’s concrete mixer accompanied with
detailed images of the steps to be followed. The
following images show some of the guide’s content.
Contents
1) Remove the cover from the Concrete Mixer
2) Separating the Ladder
3) Fixing the Pulley Chassis
4 ) Removing the Drum , and take the accessories found inside
5 ) Assembling the Drum
6) Assembling the Clutch Handle Axle & Winch Operating Lever
7) Removing the bucket and take the accessories found inside
8) Mounting the Ladder
9) Mounting the Bucket Base to the Bucket
10) Mounting the Bucket to the Ladder
11) Installing the Exhaust pipe with its Filter
12) Installing the Wheel Brakes :
13) Installing the Drum Steering Handle
14) Installing the Water Tank Plate :
15) Installing the Bearing Cover :
16) Installing the Locomotive
17) Assemble the Ladder Connectors:
18) Mounting the Skewer that guards the Bucket
3. 2) Separating the Ladder
Fig. 2 - Cut the wire holding the Ladder , and remove the keys of the Motor Cabin from
attached to the Ladder
Fig . 3,4 - Lower the Ladder using a crane , or manually by two individuals .
Fig. 5 - Then , move the ladder to the basket's side.
Fig.3Fig.2 Fig.5
3) Fixing the Pulley Chassis
Fig. 6 - Disassemble the fasteners of the Chassis including their nut (from the right side of the
Cabin)
Fig. 7 - Take out the Pulley Chassis from inside the Bucket
Fig. 8-Insert the Pulley Chassis in its appropriate place and push it inside
Fig. 9 - Fasten the bolts and tighten them using a wrench 19 mm
Fig.7Fig.6 Fig.8 Fig.9
Fig.4
4. 4 ) Removing the Drum , and take the accessories found inside
Fig.10 - Rotate the Drum Bracket upwards and keep it in this position
Fig.11 - Hang the Drum from inside using a crane
Fig.12 - Raise the Drum with a crane and take the accessories form inside
Fig.13 - The accessories inside the Drum are: Clutch Handle Axle ,Winch Operating Lever, Water
Tank Plate , Two Axes for the Bucket , Upper and Lower Bucket Rollers, Brake Lining ,Exhaust Axle,
Exhaust Filter, Steering Wheel Claveté , Wrench for assembling the Motor's fasters.
Fig.10 Fig.11 Fig.12 Fig.13
5 ) Assembling the Drum
Fig.14 - Lower the Drum Bracket
Fig.15 - Raise the Drum and keep it hanged with a crane
Fig.16 - Disassemble the Shaft Housing nut
Fig.17,18 - Lower the Drum to its Bracket and insert the shaft housing in its place
Fig.19 - Fasten the screw of the Drum Bracket and anchor the nut of the Shaft Housing with a
hammer
Fig.15Fig.14 Fig.16 Fig.17 Fig.18 Fig.19
5. 6) Assembling the Clutch Handle Axle & Winch Operating Lever
Fig.20 - Assemble the Clutch Handle Axle and fasten its screws with a wrench 19mm
Fig.21 - Assemble the Winch Operating Lever and fasten its screws with a wrench 19 mm
7) Removing the bucket and take the accessories found inside
Fig.22- disassemble the Motor shaft fasteners with a wrench 14
Fig.23- bring the motor's shaft from the toolbox found inside the Cabin , place it and fasten it's
screws with wrench 14.
Fig.24,25- bring the Crank from the toolbox, and turn the motor shaft with it in a clockwise sense ;
another person has to rotate the Clutch Handle Axle to the left side and turn the Bucket Pin in a
180 degree anticlockwise sense to pull it.
Fig. 26,27 - Rotate the Clutch Handle Axle for 180 degrees and lower the Bucket gently
Fig. 29,30 - Pull the rope and move the Bucket backwards
Fig. 31 - Get the Bucket Base and the Drum Steering Handle from inside the Bucket
Fig. 31 - You can find inside the Bucket : Clutch Handle Axle and the Drum Steering Handle
Fig.22 Fig.23 Fig.24 Fig.25 Fig.26
Fig.27 Fig.28 Fig.29 Fig.30 Fig.31
Fig.20 Fig.21
6. 8) Mounting the Ladder
Fig.32 - disassemble the screws of the Ladder together with their nuts ( 4 screws on the upper UPN
and 2 on the Chassis )
Fig. 35 - Raise the Ladder by a crane , and place it in its appropriate place
Fig. 34 - fasten the screws and tighten them with a wrench (19mm)
Fig.32 Fig.33 Fig.34 Fig.35
9) Mounting the Bucket Base to the Bucket
Fig.37 - Mount the Bucket Base from the lower side of the Bucket and insert the two axes into their
opening-
Fig.39 - Mount the Upper Bucket Rollers to the upper axis that connects the Bucket to its Base
Fig.40 - Mount the Lower Bucket Rollers to the lower axis of the Bucket Base
Fig.36 Fig.37 Fig.38
Fig.39 Fig.40 Fig.41
7. 10) Mounting the Bucket to the Ladder
Fig. 42 - Mount the Bucket manually with the help of another individual
Fig. 43 - Insert the Upper Bucket Rollers from the bottom of the Ladder
Fig. 44 - Then , insert the Lower Bucket Rollers to the UPN and push upwards
Fig. 45 - Rotate the Motor's crank to operate it
Fig. 46 - Rotate the Clutch Handle Axle to the left side in order to raise the Bucket
Fig. 49 - When the Bucket reach its appropriate place , and becomes in a vertical position insert
the Bucket pin in its place
Fig.42 Fig.43 Fig.44 Fig.45
Fig.46 Fig.47 Fig.48 Fig.49
11) Installing the Exhaust pipe with its Filter
Fig. 50,51,52 - Install the Exhaust Pipe above the Motor's Cabin , and rotate it in a clockwise sense
Fig. 53 - Mount the Filter to the Exhaust Pipe , and rotate it in a clockwise sense
Fig.50 Fig.51 Fig.52 Fig.53
8. 12) Installing the Wheel Brakes :
Fig.54 - Disassemble the screws and their nuts from the lower side of the Cabin
Fig. 55 - Install the Brakes above the rear wheels
Fig. 56 - Then, assemble the screws and tighten them with a wrench 19mm
Fig.54 Fig.55 Fig.56 Fig.57
13) Installing the Drum Steering Handle
Fig. 58,59 - Place the Drum Steering Handle in its place from the Cabin's side
Fig. 60 - Place the Keyway ( Clavette)
Fig. 61 - Fasten the screws with a wrench 21mm
Fig.58 Fig.59 Fig.60 Fig.61
9. 14) Installing the Water Tank Plate :
Fig. 62 - Disassemble the two screws of the Water Tank Plate from the sides of the Ladder
Fig. 63 - Mount the Water Tank Plate alongside the Ladder
Fig. 64,65 - Fasten the screws with a wrench 19mm
Fig.62 Fig.63 Fig.64 Fig.65
15) Installing the Bearing Cover :
Fig. 66 - Mount the Bearing Covers of the four wheels and press them forward
Fig.66
10. 16) Installing the Locomotive
Fig. 67,68 - Fasten the two screws with their nuts and tighten them with a wrench 24mm
Fig.67 Fig.68
17) Assemble the Ladder Connectors:
Fig. 69 - Place the Ladder Connectors on the lower side of the Ladder and tighten them by rotating
the Handle
Fig. 70 - Mount the Ladder Connectors as shown in figure 70
Fig.69 Fig.70
11. 18) Mounting the Skewer that guards the Bucket
Fig. 71 - Insert the Skewer in the drilled holes inside the Ladder from the left and the right side
whenever the concrete mixer is not in use
Fig. 72 - Remove the Skewer before operating the Concrete Mixer again
Fig.71 Fig.72
