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The Specialist for Welding


         Training, Technology and Production Center
Milestones DINSE

Dinse GmbH founded in 1954 by Mr. Wilhelm Dinse in Hamburg and is today one of the leading
companies for welding systems in Europe for over 50 years . Dinse systems leads in technological
innovation in welding in automotive, aircrafts, agriculture machineries, construction and the
traditional shipbuilding industry.
Dinse, the specialist in Welding guns for general & special purpose kept developing new &
innovative ways to weld in new ways over a period of 50 years. It is Dinse’s fundamental interest to
have a close co-operation
and a continuous exchange with their customers. Only in a close co-operation with our customers
the engineers of The Dinse R&D are in the position to optimize the welding technologies to the
customers requirements and offer Technological advancements.
Besides traditional welding products for manual welding Dinse is developing systems for
automation and robot application since many years. For instance wire feeding systems with Push
Push and Push Pull Technology, compact welding torch sets and welding
torches for best accessibility & helping shortening cycle times, maximising productivity.
Basing on standard components Dinse builds a wide variation of solutions for the different welding
applications such as MIG/MAG-, TIG-, Plasma- or Laser-Welding and Brazing
Dinse has got customers demanding highest technology coupled with years of experience.
For TIG systems Dinse has developed solutions especially for small components with problematic
accessibility & Automation in TIG welding. These systems being used in the industries: automotive,
pipe, chemical, food, apparatus engineering as well as construction.
The well Engineered solution for welding guns for automation is the key offerings of Dinse.
Milestones DINSE

   1954 Set up of DINSE company        today 170 employees

         Development and production of welding cable couplings – Original Dinse
         connector

   1971 Manual MIG welding torch

   1979 Robot and automatic MIG welding torches

   1989 Wire feeders for manual welding

   1998 Cold wire feeding systems for laser welding and brazing

   2000 Flat wire feeding systems

   2001 Robot TIG welding systems including wire feeding solutions

   2002 Micro processor controlled wire feeding systems

   2006 REVO MIG - unique liquid cooled torch for endless rotation for hollow wrist
        robots
DINSE G.m.b.H.



                 3D - CAD



3 D CAD construction


                                    Welding laboratory




   Tool and mould making




                                     Quality control
OEM‘s and Robot
 Manufactureres
Key Accounts Heavy Industry
Key Accounts Car
 Manufacturers
Key Accounts Tier 1 and Tier
       2 Automotive
Key Accounts Shipyards



                         Norway:

                         • Aker


                         Portugal:

                         • ENVC


                         Italy:
                         • Fincantieri
                         • Saipem – Magneti
                           (Offshore)
Key Accounts Shipyards




                     Germany:
                     • Blohm & Voss
                     • HDW Howaldtswerke AG
                     • Meyer
                     • Flensburger Schiffsbau GmbH
                     • Lürssen / Bremen
                     • Aker MTW / Wismar
                     • Hamburger Schiffbau
                     • Kvaerner Warnow
                     • Marine Test Center / Eckernförde
MIG/MAG manual welding, gas
and liquid cooled

    • gas nozzles with trapezodial thread • reduced number of consumables


DIX MG             1 - 230
DIX MS             1 - 230
Load under CO2     250A / 60% ED
Load under mixed
gas                200A / 60% ED
wire diameter      0,8 - 1,0 mm    DIX MG 1 - 230    DIX MG 21- -330
                                                      DIX MS      230




DIX MG             2 - 330
DIX MS             2 - 330
Load under CO2     300A / 60% ED
Load under mixed
gas                270A / 60% ED
wire diameter      0,9 - 1,2 mm


                                   DIX MG 1 - 230
                                       MS 2 330       DIX MS 2 - 330
MIG/MAG manual welding, gas
 and liquid cooled

       • gas nozzles with trapezodial thread
       • reduced number of consumables

DIX MGZ            2 - 330
DIX MSZ            2 - 330
Load under CO2     400A / 60% ED
Load under mixed
gas                320A / 60% ED   DIX MGZ 2 - 330   DIX MSZ 2 - 330
wire diameter      0,9 - 1,2 mm




DIX MSZ          2 - 304
Load under CO2    500A / 60% ED
Load under mixed
gas              450A / 60% ED
wire diameter    1,0 - 1,6 mm
                                                      DIX MSZ 2 - 304
                                   DIX MSZ 2 - 304
MIG/MAG manual welding, gas
and liquid cooled

  Dinse welding torch sets BLACK line Gas nozzles with trapeziodal
                              thread

DIX MGZ           300
DIX MSZ           300
Load CO2          350 A / 60% ED
Load mixed gas    300 A / 60% ED
Wire diameter     0,8 - 1,2 mm

• slim design for optimal access
• separate gas hose avoids gas
  losses
Concept robot and automatic
             welding

Three welding technologies, one
concept



DINSE MIG/MAG-welding system




DINSE LASER-welding system




DINSE TIG-welding system
MIG/MAG robot and automatic
     welding torch sets


             Torch sets and torch heads


                      with:               with:
                      MEK 300/600         MEP 200
MIG/MAG robot and automatic
     welding torch sets

                Torch sets and torch heads
         Tailor made for special customer solutions
Revo.torch MIG / MAG




                       Available for almost all robots with
                       integrated medium transmission
Robot and automatic
    welding systems

                                    • High economic efficiency
                                    • easy handling
                                    • High material input




MIG - welding of aluminium alloys
TIG welding systems

Applications
•     Automotive Ind.          •   Tank construction
•     Pipe manufacture         •   Food industry
•     Machine building         •   ... e.t.c.
                                                       Exhaust systems in the
                                                       automotive industry
                                                       -   liquid cooling up to the
                                                           front




    Components for the
    automotive industry with
    limited access
Laser - beam welding with
filler wire




 Dinse cold wire
 system in the
 Automobile
 industrie
Laser - beam welding with
filler wire

    Laser Welding at Airbus in industrial production process with
                    Dinse cold wire feed system
                   Skin - Stringer - Connections


                                                           First laser welded
                                                           outer skin in section 17
                                                           of the A318




            • 2 diffusion cooled CO2-Laser (2 x 3,5 kW)                               8 laser welded
            • portal constr. unit: working area 6x3x0,9m                              outer skin parts in section
            • Welding support with vacuum clamping                                    13 and 18 of the A380
              technic
Milestones DINSE




   Looking forward for your Welding Guns
   and torches challenges.


                        Thank You

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DINSE Company Presentation

  • 1. The Specialist for Welding Training, Technology and Production Center
  • 2. Milestones DINSE Dinse GmbH founded in 1954 by Mr. Wilhelm Dinse in Hamburg and is today one of the leading companies for welding systems in Europe for over 50 years . Dinse systems leads in technological innovation in welding in automotive, aircrafts, agriculture machineries, construction and the traditional shipbuilding industry. Dinse, the specialist in Welding guns for general & special purpose kept developing new & innovative ways to weld in new ways over a period of 50 years. It is Dinse’s fundamental interest to have a close co-operation and a continuous exchange with their customers. Only in a close co-operation with our customers the engineers of The Dinse R&D are in the position to optimize the welding technologies to the customers requirements and offer Technological advancements. Besides traditional welding products for manual welding Dinse is developing systems for automation and robot application since many years. For instance wire feeding systems with Push Push and Push Pull Technology, compact welding torch sets and welding torches for best accessibility & helping shortening cycle times, maximising productivity. Basing on standard components Dinse builds a wide variation of solutions for the different welding applications such as MIG/MAG-, TIG-, Plasma- or Laser-Welding and Brazing Dinse has got customers demanding highest technology coupled with years of experience. For TIG systems Dinse has developed solutions especially for small components with problematic accessibility & Automation in TIG welding. These systems being used in the industries: automotive, pipe, chemical, food, apparatus engineering as well as construction. The well Engineered solution for welding guns for automation is the key offerings of Dinse.
  • 3. Milestones DINSE 1954 Set up of DINSE company today 170 employees Development and production of welding cable couplings – Original Dinse connector 1971 Manual MIG welding torch 1979 Robot and automatic MIG welding torches 1989 Wire feeders for manual welding 1998 Cold wire feeding systems for laser welding and brazing 2000 Flat wire feeding systems 2001 Robot TIG welding systems including wire feeding solutions 2002 Micro processor controlled wire feeding systems 2006 REVO MIG - unique liquid cooled torch for endless rotation for hollow wrist robots
  • 4. DINSE G.m.b.H. 3D - CAD 3 D CAD construction Welding laboratory Tool and mould making Quality control
  • 5. OEM‘s and Robot Manufactureres
  • 7. Key Accounts Car Manufacturers
  • 8. Key Accounts Tier 1 and Tier 2 Automotive
  • 9. Key Accounts Shipyards Norway: • Aker Portugal: • ENVC Italy: • Fincantieri • Saipem – Magneti (Offshore)
  • 10. Key Accounts Shipyards Germany: • Blohm & Voss • HDW Howaldtswerke AG • Meyer • Flensburger Schiffsbau GmbH • Lürssen / Bremen • Aker MTW / Wismar • Hamburger Schiffbau • Kvaerner Warnow • Marine Test Center / Eckernförde
  • 11. MIG/MAG manual welding, gas and liquid cooled • gas nozzles with trapezodial thread • reduced number of consumables DIX MG 1 - 230 DIX MS 1 - 230 Load under CO2 250A / 60% ED Load under mixed gas 200A / 60% ED wire diameter 0,8 - 1,0 mm DIX MG 1 - 230 DIX MG 21- -330 DIX MS 230 DIX MG 2 - 330 DIX MS 2 - 330 Load under CO2 300A / 60% ED Load under mixed gas 270A / 60% ED wire diameter 0,9 - 1,2 mm DIX MG 1 - 230 MS 2 330 DIX MS 2 - 330
  • 12. MIG/MAG manual welding, gas and liquid cooled • gas nozzles with trapezodial thread • reduced number of consumables DIX MGZ 2 - 330 DIX MSZ 2 - 330 Load under CO2 400A / 60% ED Load under mixed gas 320A / 60% ED DIX MGZ 2 - 330 DIX MSZ 2 - 330 wire diameter 0,9 - 1,2 mm DIX MSZ 2 - 304 Load under CO2 500A / 60% ED Load under mixed gas 450A / 60% ED wire diameter 1,0 - 1,6 mm DIX MSZ 2 - 304 DIX MSZ 2 - 304
  • 13. MIG/MAG manual welding, gas and liquid cooled Dinse welding torch sets BLACK line Gas nozzles with trapeziodal thread DIX MGZ 300 DIX MSZ 300 Load CO2 350 A / 60% ED Load mixed gas 300 A / 60% ED Wire diameter 0,8 - 1,2 mm • slim design for optimal access • separate gas hose avoids gas losses
  • 14. Concept robot and automatic welding Three welding technologies, one concept DINSE MIG/MAG-welding system DINSE LASER-welding system DINSE TIG-welding system
  • 15. MIG/MAG robot and automatic welding torch sets Torch sets and torch heads with: with: MEK 300/600 MEP 200
  • 16. MIG/MAG robot and automatic welding torch sets Torch sets and torch heads Tailor made for special customer solutions
  • 17. Revo.torch MIG / MAG Available for almost all robots with integrated medium transmission
  • 18. Robot and automatic welding systems • High economic efficiency • easy handling • High material input MIG - welding of aluminium alloys
  • 19. TIG welding systems Applications • Automotive Ind. • Tank construction • Pipe manufacture • Food industry • Machine building • ... e.t.c. Exhaust systems in the automotive industry - liquid cooling up to the front Components for the automotive industry with limited access
  • 20. Laser - beam welding with filler wire Dinse cold wire system in the Automobile industrie
  • 21. Laser - beam welding with filler wire Laser Welding at Airbus in industrial production process with Dinse cold wire feed system Skin - Stringer - Connections First laser welded outer skin in section 17 of the A318 • 2 diffusion cooled CO2-Laser (2 x 3,5 kW) 8 laser welded • portal constr. unit: working area 6x3x0,9m outer skin parts in section • Welding support with vacuum clamping 13 and 18 of the A380 technic
  • 22. Milestones DINSE Looking forward for your Welding Guns and torches challenges. Thank You