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Using High Resistance Grounding 
to Mitigate Arc Flash Hazards
Presenter: Ajit Bapat, P.E.
DETECT/PROTECT
I GARD’ HRG d d• I‐GARD’s HRG systems can detect a ground 
fault, signal an alarm, and locate the affected 
branch or feeder removing maintenance 
personnel from the dangers of higher fault 
currents. 
MITIGATE
• I‐GARD’s FALCON provides arc flash mitigation 
at the speed of light by using adjustable light 
sensitivity to reduce arc‐flash energy with fast 
detection and tripping, under 1ms.
ARC FLASH ANALYSIS
• I‐GARD’s ARC FLASH ANALYSIS will calculate your 
Risk using IEEE and NFPA equations and 
h d d d l hmethods and develop a comprehensive 
protection plan to achieve a safer environment 
for your people and plant.
Here's where you'll find answers to your 
questions about:
• The current emphasis on arc flash
Hazards created by arc flash and arc 
blastblast
• What you need to do to protect 
workers and comply with
OSHA requirements
us.ferrazshawmut.com/arcflash
q
• Regulations that impact plant 
operations, including NFPA 70 and 
NFPA 70E
• Arc flash hazard analysis
• The hazards of arcing faults
• Solutions and services Ferraz 
h ffShawmut offers
Using High Resistance Grounding 
to Mitigate Arc Flash Hazards
Presenter: Ajit Bapat, P.E.
Power System Grounding MethodsPower System Grounding Methods
UngroundedUngrounded
Solidly Grounded
Corner Delta GroundedCorner Delta Grounded
Mid phase grounded
Resistance Grounded
METAL ENCLOSURES
Solidly Grounded System
TO
LOAD
METAL ENCLOSURES
LOAD
BONDING
JUMPERJUMPER
Grounding and Bonding means a permanent and continuous conductive
path to the earth with sufficient ampacity to carry any fault current liable
t b i d it d f ffi i tl l i d t li it th ltto be imposed on it and of sufficiently low impedance to limit the voltage
rise above ground and to facilitate the operation of the protective
devices in the circuit.
Solidly Grounded Systems
Earth
RiskRisk
Electrical deficiencies are the leading ignition
source and cause of fire and explosion.p
Empirical data indicates that approximately 80%
of all electrical faults are ground faults.of all electrical faults are ground faults.
ConsequenceConsequence
From 1992 to 1999 the customers from one major
insurance company reported 228 losses that were
tt ib t d t d f lt ith t t l t f US $180attributed to ground faults with a total cost of US $180
million.
Solidly Grounded SystemsSolidly Grounded Systems
• Sustained arcing faults can release intense heat and g
mechanical energy causing severe damage and injury
ARCING FAULT DAMAGE
(KILOWATT CYCLES)
Causes of Bolted and Arcing Faultsg
• What causes these types of faults?
– Bolted faults (low impedance and high current)
Improper connections after maintenance       
Installation errorsInstallation errors
– Arcing faults (high impedance, lower current)
Careless cover or device removalCareless cover or device removal
Foreign object (tool) dropped into equipment
Misalignment of moving contacts (parts failure)
Di t t i ti di l t i b kdDirt contamination or dielectric breakdown
Entry of foreign body (rodent, snake, squirrel)
Bolted and Arcing Fault Characteristics
Arcing fault incident energy produced isArcing fault incident energy produced is
Greater at higher bolted fault current levels
Reduced by dynamic impedance (air)
And increased by the time duration of the arc
The most controllable factor in reducing the
incident energy is timeincident energy is time
Current flow in an arcing fault is approximately half
that of the bolted fault current (impedance of air)that of the bolted fault current (impedance of air)
Electrical Arc Factsec ca c ac s
• Arc is electric current passing through air
– Shock potential from contact with arc
• Temperature of arc plasma center is greater than 5000°F (some say 
much higher)much higher)
– Radiated heat burns
• Pressure wave generated from arc
h i– Impact to hearing, etc
– Gaseous copper is 44,000 times solid
– Molten metal expelled from equipment at high speed– Molten metal expelled from equipment at high speed
• Arc fault results from something wrong or out of place
IEEE – Arcing FaultsIEEE  Arcing Faults
• IEEE Std 242‐2001
Recommended Practice for the Protection and Coordination of Industrial andRecommended Practice for the Protection and Coordination of Industrial and 
Commercial Power Systems
8.2.2
One disadvantage of the solidly grounded 480 V system involves the high 
magnitude of destructive, arcing ground‐fault currents that can occur.g , g g
• IEEE Std 141‐1993
Recommended Practice for Electric Power Distribution for Industrial Plants
7.2.4
Th lidl d d h h hi h b bili f l i iThe solidly grounded system has the highest probability of escalating into a 
phase‐to‐phase or three‐phase arcing fault, particularly for the 480 and 600 V 
systems. The danger of sustained arcing for phase‐to‐ground fault…is also high 
for the 480 and 600 V systems, and low or near zero for the 208 V system.
Solidly Grounded SystemsSolidly Grounded Systems
• Line to Ground Fault does not cause transient 
overvoltage but often causes voltage sag
• Permits line‐to‐neutral loads (lighting, heating 
cables)cables)
• Ground faults easy to locate, but cause unscheduled 
service interruptionservice interruption
• Danger from low‐level arcing ground faults
• Since 1970s, ground fault protection mandatory for , g p y
solidly grounded 600V services rated 1000A and 
higher by the CEC and the NEC
Ungrounded Systems –
hCapacitive Charging Current
A
BB
C
IC0IC0 IC0IC0IC0 IC0
Ungrounded Systems ‐ Voltage g y g
Rise on Ground Fault VA-G = 600 V
VB-G = 0 V
VC-G = 600 V
V = 347 V
VA-G = 459 V
V 174 V
N
C A
C A
VA-G = 347 V
VB-G = 347 V
VC-G = 347 V
VN-G = 0 V
VN-G = 347 V
C A
VB-G = 174 V
VC-G = 459 V
VN-G = 174 V
60°
B
N
120°
C A
G
N
G
82°
B
No Ground Fault
Full Ground Fault on Phase B
B
Partial (50%) Ground Fault on Phase B
• Neutral point voltage is zero only when no ground fault present
• Neutral voltage rises whenever a ground fault is present
• Neutral voltage ranges from 0 V at no fault to 347 V at full fault
System Charging Current 3IC0System Charging Current 3IC0
AA
B
C
I 3II3 I3 IF = 3IC0IC03 IC03
Ungrounded SystemsUngrounded Systems
• Negligible fault current and no tripping on firstNegligible fault current and no tripping on first 
ground fault
• Difficult to locate ground faults• Difficult to locate ground faults
• 5‐6 times transient voltage escalation on 
i i i i d f lintermittent, sputtering arcing ground faults 
due to DC voltage buildup across the stray 
i dcapacitance to ground
Distribution System Design 
Criteria 
UngroundedUngrounded 
• Reliability           Prone to double faults and thus trip outs
• Safety Transient voltages can occur 
C t ff ti L ti f lt i diffi lt• Cost effectiveness Locating  faults is difficult 
• Scheduled Maintenance          Double faults can cause
unscheduled shut downs
• Prioritized load Coordination lost in case of                     
double faults
Resistance GroundingResistance Grounding
• Used in Process Industries, Water and Waste Water,Used in Process Industries, Water and Waste Water, 
Hospitals, Data processing Centers 
• Used on MV systems  to limit ground fault currenty g
• No arcing ground faults as with solid grounding
• No overvoltages as with ungrounded systemsNo overvoltages as with ungrounded systems
Resistance Grounding
• Resistor inserted between neutral and ground to 
limit ground fault current
A
limit ground fault current
• Resistor rated for line‐to‐neutral voltage
B
C
347V
Bolted
Ground Fault
to equipment
frame
C
69 Ω
N
G
5A
Equipment Bonding Conductor Resistor Let-Thru Current
High Resistance GroundingHigh Resistance Grounding
Canadian Electrical Code and National ElectricCanadian Electrical Code and National Electric 
Code permit continuous operation when 
neutral grounding device is used to control theneutral grounding device is used to control the 
ground current to a low value where :
A visual or audible alarm or both clearly–A visual or audible alarm, or both, clearly 
identified to indicate the presence of a 
ground fault is providedground fault, is provided.
High Resistance GroundingHigh Resistance Grounding
• Limit ground fault current to 10 A or lessg
• Provides service continuity on first ground fault
• Prevents arc flash incidents on first ground faultsg
• Allows faults to be located without de‐energizing 
feeders (ground fault pulse locating)
• Used in continuous process industries, hospitals and 
data centres where unscheduled downtime is costly
Fault Current on HRG System
A
B
C
R
XC0 XC0 XC0
IR
3IC0
IR
( ) ( )2
0
2
3 CRF III +=
( ) 3tf lti iAt32 IIII ( ) 00 3current,faultminimumAt32 CRCF IIII MIN
==
Distribution System Design Criteria
High Resistance Grounded
Reliabilit Po er contin it No trips on gro nd fa lt• Reliability Power continuity, No trips on ground fault
• Safe No Arc Blast or Flash Hazard on     
Ground Fault
• Cost effective 3 Wire Systems are cheaper than 4 wireCost effective 3 Wire Systems are cheaper than 4 wire  
• Scheduled Maintenance   Faulty equipment can continue to run, 
scheduled shut downs and lower
repair costsp
• Prioritized load Overcurrent Coordination maintained
Selective second fault protection 
available
Low Resistance GroundingLow Resistance Grounding
• Used on medium voltage (MV) premises distribution g ( ) p
systems
• System charging current too high for high resistance 
dgrounding
• Ground fault current limited to 25 – 400 A typically
T i d f lt• Trip on ground fault
• Prevents arc flash incident on ground fault
Resistance Grounding MethodsResistance Grounding Methods
Zi Z G diZig-Zag Grounding
Transformer rated for
Line-to-Line Voltage
Zig‐Zag Grounding TransformerZig Zag Grounding Transformer
High Resistance Grounding and 
IEEE
IEEE Std 242‐2001 (Buff Book
8.2.4
High‐resistance grounding helps ensure a ground‐fault current of known 
magnitude, helpful for relaying purposes. This makes it possible to 
identify the faulted feeder with sensitive ground‐fault relays.
IEEE Std 141‐1993 (Red Book)
7.2.2 
High‐resistance grounding provides the same advantages as ungrounded 
systems yet limits the steady state and severe transient over‐voltagessystems yet limits the steady state and severe transient over voltages 
associated with ungrounded systems. There is no arc flash hazard [for a 
ground fault on 480V and 600V systems], as there is with a solidly 
grounded system, since the fault current is limited to approximately 5A.
Resistance Grounding and IEEEResistance Grounding and IEEE
IEEE Std. 142‐1991 Recommended Practice for Grounding of Industrial and
C i l P S tCommercial Power System
1.4.3
The reasons for limiting the current by resistance grounding may be one or
more of the following:g
1. to reduce burning and melting effects in faulted electric equipment, such as 
switchgear, transformers, cables and rotating machines.
2. to reduce mechanical stresses in circuits and apparatus carrying fault currents
3 to reduce electric‐shock hazards to personnel caused by stray ground fault3. to reduce electric shock hazards to personnel caused by stray ground fault 
currents in the ground return path
4. to reduce arc blast or flash hazard to personnel who may have accidentally 
caused or who happen to be in close proximity to the fault current
5 to reduce the momentary line‐voltage dip occasioned by the occurrence and5. to reduce the momentary line voltage dip occasioned by the occurrence and 
clearing of a ground fault
ComparisonComparison
Ungrounded
Solidly
Grounded
Low Resistance
Grounded
High
Resistance
Grounded
Productivity Impact
System Type
System System System System
Overvoltages Severe None Limited Limited
Overcurrent - Damage
t i t f f lt U k S Mi i l N
Equipment
Damage
at point of fault Unknown Severe Minimal None
Maintenance Costs High Reasonable Reasonable Low
Continuous Operation
with Ground Fault
Possible but not
recommended Not possible Not possible Ideal
Relay Co ordination
a age
Relay Co-ordination
(Appropriate Equipment
Tripped, Ease of fault
location) Difficult Difficult Good Excellent
Personnel Safety to Personnel Poor Good Reasonable Excellent
Downtime
Personnel y
Insurance PerspectiveInsurance Perspective
“We tell our customers to first
determine whether they have a
resistance ground system or ground
fault detection.
D t i th t f d tDetermine the type of ground system
you have, and then, consider
conversion from an ungrounded
system to a resistance groundedsystem to a resistance grounded
system.
Using a high-resistance groundUsing a high resistance ground
system could knock 10% off the price
of insurance”.
Alarming and RelayingAlarming and Relaying
• Resistance grounding is not enoughResistance grounding is not enough
• Must sense ground faults
k i• Take action
• Either alarm only, and locate the fault
• Or trip on fault
Ground Fault Sensing 
R id l CT M th dResidual CT Method
A
LOAD
B
IA
IB
C
N
IC
I
RELAY
IN
G
IG
• Typically 50 A to 1200 A pickup
Used on solidly grounded LV & MV systems
G
BONDING CONDUCTOR
GROUND FAULT CURRENT
• Used on solidly grounded LV & MV systems
Sensing Ground Faults Usingg g
a Zero Sequence (Core Balance) CT
LOAD
A
B
IA
C
IB
IC
RELAY
G
IG
Approaches For Ground DetectionApproaches For Ground Detection 
• Voltage Sensing GF RelayVoltage Sensing GF Relay
• Current Sensing GF Relay
• Swbd Multi‐Feeder GF Alarm Relay• Swbd Multi‐Feeder GF Alarm Relay
• Swbd GF Relay with 2nd Fault Protection
GF R l f MCC’• GF Relay for MCC’s
• Combination wall‐mounted NGR and GF Relay 
f R t fitfor Retrofits
Voltage Sensing GF Relay – DSP‐
DSYS
• Non‐selective system level GF alarm
• Resistance grounded or ungrounded 
systemssystems
Voltage Sensing GF Relay – DSP‐
DSYS
RESISTOR DIVIDERRESISTOR DIVIDER
SENSING NETWORK
DDR2
VOLTAGE SENSING
RELAY
DSP-DSYS
Zero Sequence Current Sensing 
and Arc Flash sensing Relay ‐ Sentri
• Selective – responds to leakage current to ground,Selective  responds to leakage current to ground, 
identifies faulted feeder
• 3‐ Optical sensor Inputs to detect arc flash p p
5 A
1 A
PICKUP
1 A
PICKUP
1 A
PICKUP
1 A
PICKUP
RRRR
5 A
NGR
PICKUP PICKUP PICKUP PICKUP
SENTRISENTRI
• Ground fault and arc flash built into 1 relay.
• Solidly grounded or Resistance grounded systems.
• 0.1 A to 1200 A trip settings.
• Can connect to 3 self‐monitoring arc flash sensors.
• Less than 1ms trip time on arc flash.
• Solid state relays with mechanical relay backup.
• Pre‐trip relay for indication prior to main relay tripping.
• 1 A and 5 A CT inputs as well as ZSCS inputs for sensitive ground fault 
protection.
• Monitor current with mGARD‐SYM display from up to 50 relays.
• Modbus capability with mGARD‐SYM display.
• ZSI  Zone Selective Instantaneous Protection
GF Relay for Motor Control Centers 
– DGF‐CT
DGF‐CT Fits In MCC BucketDGF CT Fits In MCC Bucket
Multi‐Feeder Ground Alarm Relay –
DSP‐MKIII
Current
Sensing
Voltage
Sensing g
Relay
Mudules
Relay
First Fault Alarm ApplicationFirst Fault Alarm Application 
Second Fault Protection – DSP‐
MKIII
DSP OHMNI F tDSP OHMNI Features
• Identifying faulty phase and faulty feeder. First  Fault Alarm y g y p y
and Selective Second Fault trip or  First fault trip 
• Modbus communications
• Enhanced relay security ‐ inrush detection prevents nuisance 
tripping on severe magnetizing inrush
• DIN rail mounted – takes much less space on switchgear –DIN rail mounted  takes much less space on switchgear 
now fits in 22”‐wide sections
• Pulsing system 
• Local Display ‐
DSP OHMNI RelayDSP OHMNI Relay
First Fault Alarm and Second Fault Trip 
OR First Fault Trip 
OHMNI-PM NGR
LOADS
PULSE SIGNAL
ZSCS
BREAKER
TRIP SIGNAL
G
MAIN BUS
1A1A
N
DDR225VA CPT
120V
HORN
A B N GC
TRIPCONTACT
SENSORINPUT
RS 485 TO NETWORK
1A
ALARM
CONTACTS
A B C N GPOWER
AC/DC
DSPDSP DM
RS-485 TO NETWORK
DSP
20 COND
RIBBON
DSP-DSM
DSP-
DFM
DSP-
DFMDSP-DPS
DSP-DM DSP-
DFM
DSP-
DFM
Pulsing NGR – OHMNI‐PMPulsing NGR  OHMNI PM
Portable Current Sensor for Fault 
Tracing
Ground Fault Pulse LocatingGround Fault Pulse Locating
A li ti C id tiApplication Considerations 
1. Where to apply the Grounding Resistorpp y g
• At the transformer or 
• At the main bus 
2 When to apply first fault alarm only  
3. When to add 2 nd fault trip function 
• Selective Instantaneous feeder tripping 
• Coordination with down stream Over current in 2nd 
f lfault trip 
4. When to use 1 st fault trip 
DSP Relay
Double Ended Unit Sub Application
Parallel GeneratorsParallel Generators
TYPICAL PARALLEL GENERATOR HIGH RESISTANCE GROUNDING SCHEME
GENERATORS 600V
600V
G G G G
Zero Sequence Current Sensors
(one per feeder; one per generator)
DDR2-6
DSA
15-20A, 3P
100 kAIC
To BMS
S-PM2
To BMS
5A, 600V
Zig-Zag Grounding2 - #16AWG, 24 Vdc
See Notes 1 and 2.
DS
Optional DS-PM2 Pulsing Card
5A, 347V Neutral
Grounding Resistor
Optional
Pulsing Resistor
Zig-Zag Grounding
Transformer
2 #16AWG, 24 Vdc
for pulsing control
Notes:
1. NGR/Zig-Zag assembly w ith pulsing resistor, IPC Part Number: OHMNI-6PM-5-ZZ
2. NGR/Zig-Zag assembly w ithout pulsing resistor, IPC Part Number: NTR600-5-ZZ
AWG#8 as per
CEC 10-1108(3)
HRG Retrofit of Parallel LV Generators
G G G G
15A, 3P
100 kAIC
TO
SCADA
52 52
52 5252
15A, 3P
100 kAIC
TO
SCADA
52 52
525252
52
V
A
GROUND FAULT
RELAY
V
A
GROUND FAULT
RELAY
ALARM
SLEUTH
SLEUTH
2A, 347V
2A, 600V
2A, 600V
PULSING
CONTACTOR
GROUND FAULT
RELAY
ALARM
ALARM
TO SCADA
ALARM
TO SCADA
PULSING
CONTACTOR
NGR 2A, 347V
PULSE TO 4A
NGR 2A, 347V
PULSE TO 4A
STOPLIGHT
WITH ZIG-ZAG,
VOLTMETER,
STOPLIGHT
WITH ZIG-ZAG,
VOLTMETER
V
A
2A, 347V
GROUND FAULT
RELAY
ALARM
V
A
ALARM
TO SCADA
VOLTMETER,
AMMETER
VOLTMETER,
AMMETER
ALARM
TO SCADA
52 5252
5252
52 5252
52 52
52
M2 M1
Combination NGR and GF RelayCombination NGR and GF Relay
• SLEUTHSLEUTH
• For retrofit
applicationsapplications
OptionsOptions
• NGR MonitoringNGR Monitoring 
• Grounding Conductor Monitoring
i h li bili i i h d l h• High Reliability Resistors with dual paths 
New Concepts in System 
Grounding
• Hybrid Grounding in Distribution : Solid Grounding changes 
to High Resistance Grounding up on sensing a ground fault. 
Example : FUSION 
• Hybrid Grounding of Generators : Usually generators are Low 
Resistance Grounded. To provide protection for the Stator 
winding of the generator Hybrid Grounding is used Lowwinding of the generator Hybrid Grounding is used . Low 
Resistance Grounding  changes to High resistance when an 
internal Generator Ground Fault is detected.
New Concept in Grounding 
Hybrid Grounded SystemsHybrid Grounded Systems
Ground fault changes the impedance in the ground
circuit….
Circuit breaker or Fuse
Thank You For Attending!Thank You For Attending!
For a copy of the slides or for 
additional questions, e‐mail
ajitbapat@rogers.com

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