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Technical Session
January 6th 2023
NE Series & Matt F100
 KP Eco (production Batches)
Agenda
1. Literature Review.
2. QA Report.
3. Application on Leather
4. Performance test
Product Composition Solid Properties
NE 1395
(Medium Shine
Lacquer)
Batch # 22 (Nov 23)
Nitrocellulose
emulsion
Milky white
liquid
11.5 ± 0.5 %
 Gives high gloss & brilliancy to finish
 Gives slippery pleasant feel with good adhesion and good rub
fastness
 It can also be used with solvent
NE 1390
(High Shine Lacquer)
Batch # 21 (Dec-22)
Nitrocellulose
emulsion
Milky white
liquid
14 ± 0.5 %
 Gives high gloss & brilliancy to finish
 Gives slippery pleasant feel with good adhesion and good rub
fastness
 It can also be used with solvent
NE M 1396
(Mat Lacquer)
Batch # 6 (Dec-22)
Nitrocellulose
emulsion
Milky white
liquid
11.5 ± 0.5%
 Gives remarkable matt effect & natural appearance to finish
 Gives pleasant feel with good adhesion and good rub fastness
NE 1398
(Medium Shine
Lacquer)
Batch # 6 (Oct-22)
Nitrocellulose
emulsion
Milky white
liquid
10 ± 0.5 %
 NE 1398 is a plasticized nitrocellulose emulsion
 Can be used in final top coats for glossy finishes, with good physical
resistance
PU Matt
(Medium dull topcoat)
Batch # 2 (Aug-22)
aliphatic
Polyurethane
emulsion
Opalescent,
whitish
liquid
8.5+0.5
 PU matt is a water based medium dull topcoat
 Gives a rubbery touch, non-slippery wet feel.
 Gives a film with good flexibility; with the dry milling the final rubbery
greasy touch will be further developed and enhanced.
Literature Review
QA Reports
Test
Applied
NE 1390 NE 1395 NE 1398 NE M
1396
PU Matt
%Solids 13.7 11.7 9.6 11.5 27.8
pH 8.8 9 7.5 7.2 8.7
Viscosity (cp) 974 687 1272 43 897
Solubility Soluble Soluble Soluble Soluble Soluble
Test Applied KP White
1412
KP ECO
White 1430
KP O/brn
1418
KP ECO Tan
1434
KP Caramel
1415
KP ECO
Caramel
1433
Batch No 58 07 08 03 16 03
%Solids 46.4 46.7 26.03 28.2 27.9 27.03
pH 7.2 8 8.0 9.04 6.02 7.2
Viscosity (cp) 3024 3460 2250 2598 2580 3324
Solubility Soluble Soluble Soluble Soluble Soluble Soluble
TOP COATS
KP PIGMENTS ECO
Application on Leather
Top coats
PROCESS Base Coat Top Coat REMARKS
DB 424 400 - Base coat = 3 SPRAY
- - Plain Plate 80 C/ 100 A
RO WATER 550 400 Base coat= 2 SPRAY
PU MATT 200 600 Top coat= 2 X SPRAY
Plain Plate 80 C / 100 A
PU MATT PROCESS:
N.C LACQUERS PROCESS:
PROCESS Base Coat Top Coat REMARKS
DB 424 400 - Base coat= 3 SPRAY
SM 1210 50 - Plain Plate 80C/ 100 A
RO WATER 550 400 Base coat= 2 SPRAY
N.C Lacquer - 600 Top coat=2 X SPRAY
Plain Plate 80 C / 100 A
Application on Leather
KP PIGMENTS ECO Series
MIX Application on Leather
KP Pigment 100
AK 1020 300 (5 gms Spray), Plain plate 100C/100 A
RO Water 600
No settling observed in pigment mixture
MIX REMARKS
KP Pigment 100
PU 1720 300
Mix 50 parts in Mixture and stir .Leave it for 20 minutes and
then filter and check precipitation
RO Water 600
No precipitation observed in pigment mixture
Stability in cationic binders
Stability in Anionic binders
PRODUCT PERFORMANCE TEST REPORTS
Test applied NE 1390 NE 1398 NE 1395 NE M 1396 PU Matt
CF to Rub 50 cycles (Dry) GSR 5 GSR 5 GSR 5 GSR 5 GSR 5
CF to Rub 50 cycles (Wet) GSR 5 GSR 4-5 GSR 5 GSR 2-3 GSR 3-4
CF to Light GSR 5 GSR 5 GSR 5 GSR 5 GSR 5
Gloss @85 26.8
(26.1+27.8+26.5)
26.4
(26.4+26.8+26)
20.16
(19.2+20.8+20.5)
13.26
(14.1+12.6+13.1)
TOP COATS
KP PIGMENTS ECO
Test applied KP ECO White 1430 KP ECO Tan 1434 KP ECO Caramel 1433
CF to Rub 50 cycles (Dry) GSR 5 GSR 5 GSR 5
CF to Rub 50 cycles (Wet) GSR 3 GSR 3-4 GSR 4
CF to Light GSR 5 GSR 5 GSR 5
Team comments
 The NE series is now good in quality and no complaints from customers
 The team is focusing on these products to get more orders.
 They requested application lab to do more work on matt PU top coat .
Next training
 Now application Lab will focus on those products that no need any raw material based on
import .
 In next training application lab will present select products based on locally available raw
material
Thank you very much
for your time

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Training Jan 2023 (NE-KP eco).pptx

  • 1. Technical Session January 6th 2023 NE Series & Matt F100  KP Eco (production Batches)
  • 2. Agenda 1. Literature Review. 2. QA Report. 3. Application on Leather 4. Performance test
  • 3. Product Composition Solid Properties NE 1395 (Medium Shine Lacquer) Batch # 22 (Nov 23) Nitrocellulose emulsion Milky white liquid 11.5 ± 0.5 %  Gives high gloss & brilliancy to finish  Gives slippery pleasant feel with good adhesion and good rub fastness  It can also be used with solvent NE 1390 (High Shine Lacquer) Batch # 21 (Dec-22) Nitrocellulose emulsion Milky white liquid 14 ± 0.5 %  Gives high gloss & brilliancy to finish  Gives slippery pleasant feel with good adhesion and good rub fastness  It can also be used with solvent NE M 1396 (Mat Lacquer) Batch # 6 (Dec-22) Nitrocellulose emulsion Milky white liquid 11.5 ± 0.5%  Gives remarkable matt effect & natural appearance to finish  Gives pleasant feel with good adhesion and good rub fastness NE 1398 (Medium Shine Lacquer) Batch # 6 (Oct-22) Nitrocellulose emulsion Milky white liquid 10 ± 0.5 %  NE 1398 is a plasticized nitrocellulose emulsion  Can be used in final top coats for glossy finishes, with good physical resistance PU Matt (Medium dull topcoat) Batch # 2 (Aug-22) aliphatic Polyurethane emulsion Opalescent, whitish liquid 8.5+0.5  PU matt is a water based medium dull topcoat  Gives a rubbery touch, non-slippery wet feel.  Gives a film with good flexibility; with the dry milling the final rubbery greasy touch will be further developed and enhanced. Literature Review
  • 4. QA Reports Test Applied NE 1390 NE 1395 NE 1398 NE M 1396 PU Matt %Solids 13.7 11.7 9.6 11.5 27.8 pH 8.8 9 7.5 7.2 8.7 Viscosity (cp) 974 687 1272 43 897 Solubility Soluble Soluble Soluble Soluble Soluble Test Applied KP White 1412 KP ECO White 1430 KP O/brn 1418 KP ECO Tan 1434 KP Caramel 1415 KP ECO Caramel 1433 Batch No 58 07 08 03 16 03 %Solids 46.4 46.7 26.03 28.2 27.9 27.03 pH 7.2 8 8.0 9.04 6.02 7.2 Viscosity (cp) 3024 3460 2250 2598 2580 3324 Solubility Soluble Soluble Soluble Soluble Soluble Soluble TOP COATS KP PIGMENTS ECO
  • 5. Application on Leather Top coats PROCESS Base Coat Top Coat REMARKS DB 424 400 - Base coat = 3 SPRAY - - Plain Plate 80 C/ 100 A RO WATER 550 400 Base coat= 2 SPRAY PU MATT 200 600 Top coat= 2 X SPRAY Plain Plate 80 C / 100 A PU MATT PROCESS: N.C LACQUERS PROCESS: PROCESS Base Coat Top Coat REMARKS DB 424 400 - Base coat= 3 SPRAY SM 1210 50 - Plain Plate 80C/ 100 A RO WATER 550 400 Base coat= 2 SPRAY N.C Lacquer - 600 Top coat=2 X SPRAY Plain Plate 80 C / 100 A
  • 6. Application on Leather KP PIGMENTS ECO Series MIX Application on Leather KP Pigment 100 AK 1020 300 (5 gms Spray), Plain plate 100C/100 A RO Water 600 No settling observed in pigment mixture MIX REMARKS KP Pigment 100 PU 1720 300 Mix 50 parts in Mixture and stir .Leave it for 20 minutes and then filter and check precipitation RO Water 600 No precipitation observed in pigment mixture Stability in cationic binders Stability in Anionic binders
  • 7. PRODUCT PERFORMANCE TEST REPORTS Test applied NE 1390 NE 1398 NE 1395 NE M 1396 PU Matt CF to Rub 50 cycles (Dry) GSR 5 GSR 5 GSR 5 GSR 5 GSR 5 CF to Rub 50 cycles (Wet) GSR 5 GSR 4-5 GSR 5 GSR 2-3 GSR 3-4 CF to Light GSR 5 GSR 5 GSR 5 GSR 5 GSR 5 Gloss @85 26.8 (26.1+27.8+26.5) 26.4 (26.4+26.8+26) 20.16 (19.2+20.8+20.5) 13.26 (14.1+12.6+13.1) TOP COATS KP PIGMENTS ECO Test applied KP ECO White 1430 KP ECO Tan 1434 KP ECO Caramel 1433 CF to Rub 50 cycles (Dry) GSR 5 GSR 5 GSR 5 CF to Rub 50 cycles (Wet) GSR 3 GSR 3-4 GSR 4 CF to Light GSR 5 GSR 5 GSR 5
  • 8. Team comments  The NE series is now good in quality and no complaints from customers  The team is focusing on these products to get more orders.  They requested application lab to do more work on matt PU top coat . Next training  Now application Lab will focus on those products that no need any raw material based on import .  In next training application lab will present select products based on locally available raw material
  • 9. Thank you very much for your time