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Level measurement
Point level detection and continuous level
measurement in liquids and bulk solids
Look for our link emblem inside to access
more information about Endress+Hauser and our products
What is Endress+Hauser’s complete product offering? Many of our
customers ask this question. After all, our competence in products,
solutions and services is not always appreciated. We have developed from
a supplier of instrumentation, to a provider of complete systems with the
goal of serving our customers throughout the entire life-cycle of their
plants and help increase their industrial productivity. We have arranged
our activities in accordance with core processes: development, production
and delivery of quality products, solutions and services. Wherever level,
pressure, flow, temperature, analytical and recording data is needed and
systems, components and solutions are used, many companies appreciate
the experience of Endress+Hauser. This is one of the reasons why we are
a leading global provider of measurement, control and automation
solutions for process industry production and logistics.
Curious? Visit us at www.us.endress.com
We are a family enterprise with a staff of more than 8,500 world-wide
and sales of more than $1.9 billion in 2010. Our global presence with
production sites (Product Centers) in Europe, Asia and the US, as well
as sales and service organizations in almost all countries of the world,
ensures constant communication with our customers. This enables
Endress+Hauser to consistently support the competitiveness of our
customers with the highest degree of quality, safety and efficiency.
Continuous optimization of our processes and the use of innovative state-
of-the-art technology enable us to extend the frontiers of measurement,
control and automation engineering and to find safe and efficient solutions
for the benefit of our customers. We ensure the compatibility of our
processes with the environment to save energy and resources.
All this makes our customers confident that they will also be able to
rely on us in the future as “People for Process Automation!”
Endress+Hauser –
from a supplier of
instrumentation to a provider
of complete systems
Product Center	 4
Level measurement and segmentation	 5
Measuring principles	 6
Continuous measurement methods
	 Time of Flight method	 7
	 Radar level measurement	 10
	 Guided radar level measurement	 12
	 Ultrasonic level measurement	 14
	 Capacitance level measurement	 16
	 Hydrostatic level measurement	 18
Point level detection
	 Point level switch	20
	 Vibronic level measurement - liquid	22
	 Density / Concentration	24
	 Conductive	25
	 Vibronic level measurement - solid	26
	 Capacitance	28
Gamma	30
Interface measurement	32
Certified quality	34
Safety		35
Contents
Continuous level measurement of bulk solids and liquids,
safe level limit detection and pressure measurement in tanks
and pipes constitute central tasks of process engineering.
The production facility located in Greenwood, Indiana
utilizes state-of-the-art production techniques and
manufacturing technologies to ensure the quality of
the instrumentation produced, as well as the safety of
employees and the environment. Continuous investments
in the design and development of computer driven test and
assembly equipment allows for quality validation directly
in the work cell, while maintaining rapid delivery. The field
instrumentation produced is subject to tough application
and environmental conditions, from extreme temperature
fluctuations and exposure to hazardous environments,
to mechanical stresses. The Endress+Hauser production
meets the challenge of these demanding requirements as
attested to by our installed base of over six million level
measuring points worldwide.
Level and pressure instrumentation
Endress+Hauser offers instrumentation for the
measurement of level limits and continuous levels in liquids
and bulk solids using eight measurement principles with
11 different product families. Also measurable is pressure,
absolute pressure and differential pressure by ceramic-
capacitive or piezo-resistive sensors.
Real solutions
Wherever material is transported and stored, high-
performance and precise inventory management is the key
to smooth production. Endress+Hauser leads the way with
the development of sophisticated inventory control systems
which assume part of real-time logistic process control.
The Product Center for
level and pressure
Milestones in level measurement
1953	 Foundation of the company with capacitive probes
	 for level measurement
1962	 First radiometric measuring line
1968	 Soliphant – first vibronic limit switch for bulk solids
1969	 First sonic sensor for continuous level measurement
1983	 Liquiphant – first vibronic limit switch for liquids
1993	 Micropilot – first level radar for non-contact
	 measurement
1998	 Levelflex – first guided level radar for the present
	 world market leader
2002	 Fieldgate – worldwide remote inquiry, diagnosis and 		
	 configuration of sensors
2004	 Guided level radar for 750°F (400°C) and 5,800 psi (400 bar)
2005	 Micropilot – level radar for bulk solids
2008	 Liquiphant – vibration limit switch for density measurement
2009	 Gammapilot M – gamma level measurement technology
	 released for use in the US market
Endress+Hauser has undergone
extensive expansion since its foundation
more than 50 years ago in Germany.
Level+Pressure Product Center - Greenwood, Indiana
Constant product quality, plant safety
and economic efficiency are all important
aspects for any level measuring point.
Levels of liquids, pastes, bulk solids or
liquefied gases are often measured in
tanks, silos or movable containers. From
the chemical, petrochemical and energy
industries to the pharmaceutical, food
and environmental industries, applications
range from -330°F to 1,472°F (-200°C to
800°C) and from -15 psi to 7,250 psi
(-1 bar to 500 bar).
Level measurement –
still leading the way
Finding the ideal solution is easy with
the broad range of measuring principles
available from Endress+Hauser. No
principle is suited for all areas of
application, therefore, measuring systems
have to be selected which work reliably
under the conditions of a particular
application and, at the same time, meet the
economic considerations of the future.
As the market leader in level
measurement, Endress+Hauser supports
you from planning and commissioning, to
the maintenance of your measuring point.
In addition, we assist you in automation,
asset management and visualizing of
process data.
Level instrumentation
Level limits and levels in liquids and bulk
solids use eight measurement principles
with 11 different product families.
Continuous level
measurement
Point level detection
measurement
Vibronic
Conductive
Capacitance
Ultrasonic
Gamma
Vibronic
Capacitance
Paddle switch
Microwave barrier
Ultrasonic
Gamma
Level measurement applications in liquids, including liquefied gases and bulk solids, are
divided into four areas: Continuous measurement, point level detection, density and interface
measurement. The overview contains the measuring principles suitable for each area.
The right measuring principle
for every application
Point level detection
The essential tasks are to avoid overfilling
or excessive emptying of tanks and to protect
pumps from running dry. Fast and safe
functioning and high reproducibility are of
great importance in point level detection.
Liquids
Bulk solids
Density/Concentration
Not level limit, but quality of the media
is determined here by known measuring
principles. Through data acquisition of
density/concentration, other variables can
be calculated. Reproducibility and quality
are the key words.
Interface measurement
Liquid mixtures are in focus here. Clean
interfaces, emulsions or complex mixtures,
including solids... for each application we
find a suitable solution.
Continuous level measurement
Continuous level measurement determines
the level of media – it actually measures the
length. The measuring ranges cover from a
few inches for control tasks, typically 6 to 30 ft
(2 to 10 m) for liquid applications and up to
230 ft (70 m) in bulk solids such as in grain
silos for an example. Apart from direct level
measurement in feet, the product volume
in a tank may be determined indirectly.
The geometric form and dimensions of the
tank, as well as medium properties must be
taken into consideration for this. Inventory
management applications often demand
increased accuracy of up to ±1/16 in (±1 mm).
Density and concentration
measurement
Interface
measurement
Level radar
Guided level radar
Capacitance
Ultrasonic
Hydrostatic
Differential pressure
Gamma
Level radar
Guided level radar
Ultrasonic
Electromechanical
Gamma
Vibronic
Coriolis
Gamma
Guided level radar
Capacitance
Radiometric
Vibronic
(solids in water)
Gamma
Micropilot
Non-contact radar level measurement
Levelflex
Guided level radar measurement
Prosonic
Ultrasonic radar level measurement
Time of Flight method
Three measuring principles –
one philosophy
Level measurement in the most
diverse applications
Radar pulses or ultrasonic waves are emitted by a sender, reflected by the product
surface and again detected by a receiver. From the Time of Flight (ToF) of the pulse,
the distance between the sender and the surface is determined using the known
velocity of propagation. Taking the tank height into consideration, the level can be
calculated from this value.
Advantages at a glance
•	No mechanical moving parts, leading
to low maintenance costs
•	High accuracy due to independence
of medium properties
(for example: density and conductivity)
•	No calibration required in
changing media
The three Time of Flight principles
Different requirements in continuous level
measurement of liquids and bulk solids
require special measuring principles. For
example, radar technology has established
itself in large areas of the chemical industry.
New developments extend the range of
applications to bulk solids. Guided level
radar has its place both in silo applications
and in liquid media. Ultrasonics constitute
the standard in bulk solids measurement
and in the area of water and wastewater
treatment. With Micropilot, Levelflex
and Prosonic, Endress+Hauser offers the
optimum solution for many applications.
Time of Flight method
Uniform operation
The uniform operating philosophy of all Endress+Hauser level instruments
facilitates fast and easy configuration.
Three measuring principles –
one operating philosophy
Menu-guided commissioning
The uniform operating standard for
Endress+Hauser’s three different Time
of Flight measurements has a plain text
display to guide you simply and safely
through configuration and commissioning.
Integrated help text and clear error
instructions reduce search times.
Obtaining information on the application
(storage, buffer, agitator) and tank
geometries the PulseMaster®
software sets
the required parameter automatically at
the instrument.
Advantages at a glance
•	Fast and safe commissioning due to
step-by-step menu-guided operation
in national languages
•	Envelope curve – you see what the
instrument sees
•	Simple plausibility check on-site
•	Comfortable configuration from the
control room
Plausibility check
The envelope curve representation
(echo curve) on the instrument display
facilitates fast and safe plausibility
checks on-site as well as in hazardous
areas. There is no additional equipment
required. Even in sophisticated
measuring tasks, the software provides
input proposals based on the experience
of our service technicians.
Communication protocols
Configuration, diagnosis and
documentation may be comfortably
handled from the control room via the
HART®
signal. This is superimposed
on the current signal (4 - 20 mA)
already in standard design. The optional
communication protocols of PROFIBUS®
and Foundation™ Fieldbus facilitate simple
digital integration into visualization and
distributed control systems.
Configuration, diagnosis
and documentation
From the control room
Diagnosis functions
The graphic representation of the envelope
curve and the various analysis functions
are an integral part of this ToF software and
facilitate easy diagnosis of all aspects of the
measuring point. They permit, for example,
an assessment of the signal quality and
thus of the reliability of measurements, the
analysis of process influences or the storage
(also time or event-controlled) and retrieval
of envelope curves.
FieldCare operating software
This software comes free-of-charge
with every Time of Flight instrument
purchased. It allows remote configuration
via your PC and is normally connected
via HART®
or a digital fieldbus.
The Time of Flight software tool offers
additional benefits:
•	Menu-guided configuration with
graphic support and online help
•	Simple and safe diagnosis via extensive
envelope curve analysis, graphic
evaluation assistance and event-driven
data recording
•	Detailed measuring point
documentation
Configuration
With the support of the connection
assistant, the connection from the PC
to the instrument is established first.
The configuration editor then guides you
from basic calibration to measuring point
optimization. The menu of the software
is structured in a similar way to the
display but offers context-dependent
help text for additional support. Clearly
structured diagrams assist in the entry
of respective parameters. Of course, all
instrument information may be stored
(uploaded) and, if required, rewritten
into the instrument (downloaded).
Measuring point documentation
ToF operating software generates
documentation in PDF format. All of
the information, for example, all
instrument parameters and the envelope
curves are represented. The cover sheet
of documentation can be individually
designed to include a company logo
or a photograph for example. The
memory-saving PDF format simplifies
electronic archiving.
The most important parameters are
displayed by the envelope curve
10
Radar level measurement
Micropilot
Non-contact measurement in liquids
and bulk solids
Radar level measurement is a safe solution for liquids under extreme process conditions
(pressure, temperature) and vapors. The development of this measuring principle led to
its use in bulk solids applications as it is unaffected by dust and noise.
Advantages at a glance
•	Non-contact measurement (free of
wear and tear) that can be used in
extreme process conditions
•	Vapors or dusty media do not
affect the measurement
•	Safe measurement in vessels
with changing product
•	Reliable measurement due to
advanced dynamics signal strength
•	Best signal identification by Pulse
Master eXact software algorithms
Functional principle
Micropilot uses high-frequency radar
pulses which are emitted from an
antenna and reflected by the product
surface. The Time of Flight t0
of the
reflected radar pulses is directly
proportional to the path traveled d.
d = c
c = speed of light 186,400 miles/s
(300,000 km/s)
Taking the tank geometry into
consideration, the level can be
calculated from this value.
t0
2
Measuring frequencies
The frequencies used by radar instruments
are approximately 6 and 26 GHz.
26 GHz
•	Unaffected by tank baffles due to small
beam angles starting at 4°
•	High accuracy starting from .12 in (3 mm)
6 GHz
•	Low impairment through boiling,
turbulent surfaces as well as condensate,
build-up or foam
11
FMR240
FMR245
FMR540
Micropilot S
Radar level device for precision
measurement in inventory management
(tank gauging).
•	Accuracy ±.04 in (±1 mm) in 130 ft
(40 m) measuring range
•	Approved for custody transfer
•	Numerous national calibration
certificates
Micropilot M in bulk solids
2-wire radar level gauge for powders
and bulk solids.
•	Parabolic antenna for large measuring
ranges up to 230 ft (70 m)
•	Integrated purging air connection
•	Alignment device for adjustment to
product surface
•	Metalized plastic antenna for simple
solid applications up to 49 ft (15 m)
Micropilot M in liquids
2-wire radar level gauge for storage
and process applications.
•	Different antenna designs, suitable
for aggressive media
•	Flush fitting for hygiene applications
•	Gas-tight feed-through for toxic and
aggressive media
•	Antistatic rod antenna
Micropilot M Micropilot S
Type FMR230 FMR231 FMR240 FMR244 FMR245 FMR250 FMR530/531/532/533 FMR540
Measuring
range
ft
m
65 (optional 115)
20 (optional 35)
131 (optional 229)
40 (optional 70)
229
70
131
40
Temperature
°F
°C
-76° to 752°
(-60° to 400°)
-40° to 302°
(-40 to 150°)
-40° to 302°
-40 to 150°
-40° to 266°
-40 to 130°
-40° to 302°
-40 to 150°
-40° to 392°
-40 to 200°
-40° to 392°
-40 to 200°
Pressure
psi
bar
-14.5 to 2,320
-1 to 160
-14.5 to 580
-1 to 40
-14.5 to 580
-1 to 40
-14.5 to 45
-1 to 3
-14.5 to 230
-1 to 16
-14.5 to 230
-1 to 16
-14.5 to 930
-1 to 64
-14.5 to 230
-1 to 16
Accuracy
in
mm
± .39
± 10
± .12
± 3
± .59
± 15
± .04
± 1
Output 4 - 20 mA/HART®
, PROFIBUS-PA, Foundation™ Fieldbus 4 - 20 mA/HART®
4 - 20 mA/HART®
FMR244
FMR250
12
Guided radar level measurement
Measurement in liquids and bulk solids
Guided radar pulse measurement is suited for both bulk solids (cable probes) and liquids (rod
and coax probes). The surface condition of the medium is of minor importance due to the safe
guidance of the reflected waves. Different angled surfaces or outflow funnels in bulk solids do
not influence measurement. Reliable measurement is safeguarded in turbulent liquid surfaces
or foam formation. Guided radar can also be used for interface measuring.
Advantages at a glance
•	Safe measurement in bulk solids
and in applications with strong
dust formation
•	Reliable measurement in
liquids with turbulent surfaces
and foam formation
•	Simple commissioning due to
pre-calibrated sensor
•	High reliability due to automatic
probe monitoring (patented
EOP Algorithm)
•	Ideally for direct replacement
of displacers in existing displacer
chambers
Functional principle
Levelflex uses high-frequency radar
pulses guided along a probe. The
characteristic impedance changes
as pulses meet the surface of the
medium and part of the transmitted
pulses are reflected. The time between
transmission and reception of the
reflected pulse is measured and
analyzed by the instrument which
provides a direct value for the distance
between the process connection and
the medium surface.
Levelflex
Liquids or Solids
Functional principle interface
measurement
A part of the radar impulse permeates
media with a low dielectric constant
(DK). At the interface to a second
medium with a higher DK, the pulse
is reflected a second time. Taking
the delayed time of flight of the
pulse through the upper medium
into consideration, the distance to
the interface layer can now also be
determined. Levelflex measures both
the total level and the interface level
simultaneously and highly accurate.
Levelflex FMP56
The basic sensor for solid
applications; rope version.
Levelflex FMP57
The standard sensor for level
measurement in solids; rod and
rope version.
•	Extremely robust, even under
high tensile forces
•	Appropriate for high solid silos
Levelflex FMP54
High pressure/high temperature
probe for level measurement
in liquids; rod, rope and coax
version.
•	High diffusion resistance
by ceramic coupling and
graphite seal
•	Ideal replacement for
mechanical methods in
bypasses, e.g. displacers
•	Hot steam resistant
Levelflex FMP50
For basic applications in
liquids; rod and rope version.
Levelflex FMP51
The standard sensor in liquids;
rod, rope and coax version.
Levelflex FMP52
For aggressive liquids;
rod and rope version.
Levelflex FMP53
For hygienic sensitive
applications; rod version.
FMP50
FMP54 FMP56
Levelflex FMP55
For applications with emulsion
layer; rod, rope and coax
version.
•	Simultaneous output of the
level and interface signal
•	Second line of defense (gas
tight feed through)
•	Automatic calculation of the
DK value of the upper media.
FMP55
FMP52
FMP51 FMP53 FMP57
Levelflex
Type FMP50/51/52/53 FMP54 FMP55 Multiparameter FMP56/57
Rod Coax Rope Coax Rod, rope
Measuring	 ft
range	 m
1 to 148 depending on probe
0.3 to 45 depending on probe
1 to 33
0.3 to 10
1 to 20
0.3 to 6
3.2 to 148
1 to 45
1 to 20
0.3 to 6
1 to 33
0.3 to 10
0.7 to 148
0.2 to 45
Temperature	°F
	 °C
–58 to +392 depending on probe
–50 to +200 depending on probe
–320 to +842
–196 to +450
–58 to +392
–50 to +200
–40 to +302
–40 to +150
Pressure 	 psi
	 bar
–14.5 to +580 depending on probe
–1 to +40 depending on probe
–14.5 to +5800
–1 to +400
–14.5 to +580
–1 to +40
–14.5 to +232
–1 to +16
Min. DK value 1.4/1.6 1.6 1.6 1.4
Output 4 to 20mA/HART®
, PROFIBUS®
PA, Foundation™ Fieldbus
13
14
Ultrasonic level measurement
Prosonic
Non-contact measurement in liquids,
pastes and bulk solids
The ultrasonic method is a tried and tested, as well as cost-effective solution for
level measurement in liquids and bulk solids. Instruments are available as compact
or remote versions. This measuring principle is characterized by easy planning and
assembly, fast and safe commissioning, as well as a long service life and reduced
maintenance costs. Typical applications include abrasive and aggressive media, even
in rough ambient conditions, but also tasks in water and wastewater engineering.
Functional principle
The Prosonic family works with ultrasonic
pulses which are reflected from the
medium surface by the density change
between air and the medium. The time
between transmission and reception of
the pulse is measured and analyzed by the
instrument, which then provides a direct
value for the distance between the sensor
diaphragm and the medium surface.
Advantages at a glance
•	Unaffected by product properties
(for example: dielectric constant,
density or moisture)
•	Easy and fast commissioning due
to preset application parameters
•	Calibration without filling
or discharging
Liquids or Solids
FMU43
FMU90/95
15
Prosonic T Prosonic M Prosonic S
Type FMU30 FMU40 FMU41 FMU42 FMU43 FMU44
FMU90 (1/2 channel) / FMU95 (5/10 channel)
FDU90 FDU91 FDU91F FDU92 FDU93 FDU95 FDU96
Measuring
range
liquid
ft
m
26
8
16
5
26
8
32
10
49
15
65
20
10
3
32
10
32
10
65
20
82
25
– –
solids
ft
m
11
3.5
6.5
2
11
3.5
16
5
23
7
32
10
3.9
1.2
16
5
16
5
32
10
49
15
147
45
230
70
Temperature
°F
°C
-4° to 140°
-20° to 60°
-40° to 176°
-40° to 80°
-40° to 176°
-40° to 80°
-40° to 221°
-40° to 105°
-40° to 203°
-40° to 95°
-40° to 302°
-40° to 150°
Pressure (abs.)
psi
bar
10 to 44
0.7 to 3
10 to 44
0.7 to 3
10 to 37
0.7 to 2.5
10 to 58
0.7 to 4
10 to 44
0.7 to 3
10 to 22
0.7 to 1.5
10 to 44
0.7 to 3
Output 4 - 20 mA
4 - 20 mA/HART®
, PROFIBUS-PA,
Foundation™ Fieldbus
4 - 20 mA/HART®
, PROFIBUS-DP
1, 3 or 6 relays or up to 4 switch inputs
Prosonic M
2-wire or 4-wire device with
compact design.
•	For sophisticated level measurement
in liquids and bulk solids in
storage tanks, agitators, on
stockpiles and conveyor belts
Prosonic T
2-wire ultrasonic device with
compact design.
•	For simple applications in open
tanks and storage tanks
•	As a relay variant for level
limit detection (for example:
at belt feed points)
FMU30
FMU41
Prosonic S
Ultrasonic measuring system for
demanding applications, consisting of
a transmitter (in a top-hat rail or field
housing) and a sensor.
•	Level measurement
•	Flow measurement in open channels
•	Pump and screen control
•	Monitoring of crushers and
conveyor belts
•	1, 2, 5 or 10 sensors may be connected
FDU93 FDU91 FDU91­F
16
Capacitance level measurement
Liquicap
Measurement in liquids
Capacitance level measurement covers a wide range of applications which are not limited to
process engineering. Simple and cost-effective probes offer a wealth of possibilities for level
monitoring in liquids, particularly in small tanks, build-up forming media and extremely high
temperatures. Certain interface measurements can also be solved with capacitance probes.
Advantages at a glance
•	Accurate measurement in small
tanks due to short response times
•	Measurement from probe
end to process connection,
no blocking distance
•	Technology tried and tested
in millions of applications
•	Interface measurement
independent of emulsion layers
•	Probes are pre-calibrated for
full span (0-100%) in conductive
fluids straight from the factory
Functional principle
The principle of capacitive level
measurement is based on capacity change.
An insulated probe (rod or cable) and the
tank form a capacitor. The capacitance
depends upon the product level - an
empty tank has a lower capacitance while
a filled tank has a higher capacitance.
The measured capacitance is
proportionate to the level.
Functional principle interface
measurement
Media with a low dielectric constant
(DK) cause very small changes of the
capacitance value in level measurement
while media with a high DK produce
respectively large capacitance changes.
In many interface applications, the
medium with the lower DK is on top,
for example oil on water. The upper
medium provides only a minimum
contribution to the overall capacitance
value - only the water level (the inter-
face layer) is thus issued as level.
17
Liquicap T
Cost-effective continuous level measurement for conductive
liquids from 30 µS.
•	Safe functioning unaffected by tank geometry
•	Calibration not required (0% / 100% preset)
•	Corrosion-resistant materials (for example: carbon fiber)
Liquicap T Liquicap M
Type (continuous) FMI21 FMI51 FMI52
Design Rod probe Rod probe Cable probe
Measuring
range
ft
m
8
2.5
13
4
32.8
10
Temperature
°F
°C
-40° to 212°
-40° to 100°
-112° to 392°
-80° to 200°
-112° to 392°
-80° to 200°
Pressure
psi
bar
-14.5 to 145
-1 to 10
-14.5 to 1,450
-1 to 100
-14.5 to 1,450
-1 to 100
Output 4 - 20 mA 4 - 20 mA/HART®
, PFM
Liquicap M
For continuous level measurement and interface measurement in
liquids.
•	No calibration required for conductive liquids
•	Especially suited to small tanks (measurement from the tip of the
probe to the process connection, fast measurement)
•	Integrated build-up compensation provides stable measured values
FMI52
FMI51
FMI21
18
Hydrostatic level measurement
Waterpilot, Deltapilot,
Deltabar
Level measurement in liquids
Hydrostatic pressure sensors for level measurement may be used in virtually all liquid
media, from water to pastes and sludges. Even under difficult process conditions these
sensors may be adjusted to the application in an optimum fashion. Differential pressure
transmitters are used for level measurement in pressurized tanks as well as in abrasive
and corrosive media.
Functional principle
Hydrostatic level measurement is based
on the determination of hydrostatic
pressure generated by the height of the
column of fluid. The pressure is calculated
on the basis of the following formula:
P = h*ρ*g
P = Pressure
h = Level
g = Gravity (constant)
ρ = Specific weight (density)
Advantages at a glance
•	Tried and tested measuring
principle for temperatures up to
752°F (400°C) and pressures up
to 6,000 psi (420 bar)
•	Easy engineering
•	Measurement unaffected by tank
design or surface foam
•	Hygienic instrument designs
•	Water/wastewater designs
•	Process industry designs
In constant medium density the height (h)
is the only variable in this equation.
The pressure is thus a direct level
measurement. Hydrostatic pressure sensors
consist either of a dry capacitive measuring
diaphragm of ceramics or a silicon sensor
with a metal diaphragm.
19
Waterpilot
Compact device for level measurement in
fresh water, wastewater and saltwater.
•	Robust housing with probe diameters
of 0.9/1.2/1.7 in. (22/29/42 mm)
•	High accuracy ceramic sensor
•	Integrated temperature sensor
•	Materials conforming to potable
water requirements
Deltapilot S
CONTITE™ measuring cell –
waterproof, condensate-resistant,
high long-term stability.
•	Hygienic instrument design for
foods and pharmaceuticals
•	Safe two-chamber housing
•	Reliable measurement at
temperature changes
•	Modular concept
Deltabar S
Applications in pressurized tanks,
for example, in the chemical and
petrochemical industry.
•	Robust sensor technology with high
overload resistance
•	High accuracy and long-term stability
•	Fault and performance monitoring
from the measuring cell through to
the electronics
FMX21
FMD76
FMD78
Ceramic Membrane
FMB70
FMB70 with
remote housing
Waterpilot Deltapilot M/S Deltabar M/S
Type FMX21 FMB50 FMB51 FMB52 FMB53 FMB70 PMD55 PMD75 FMD77 FMD78
Measuring
range
psi
bar
1.5 to 300
0.1 to 20
1.5 to 150
0.1 to 10
Up to 600
Up to 40
Up to 240
Up to 16
Up to 600
Up to 40
Temperature
°F
°C
-4° to 158°
-20° to 70°
14° to 176°
-10° to +80°
14° to 275°
-10° to +135°
-40° to +248°
-40° to +120°
-40° to +257°
-40° to +125°
-94° to +752°
-70° to 400°
Sensor Ceramic CONTITE™ (metal) Metal
Accuracy (%) 0.2 (option of 0.1) 0.2 (option of 0.1) 0.1 0.1 (option of 0.075) 0.075 (option of 0.05)
Output
4 - 20 mA,
4 - 20 mA HART® 4 - 20 mA/HART®
, PROFIBUS-PA, Foundation™ Fieldbus
FMB50
PMD55
20
One measuring principle for
many different applications
Vibronics – the solution for point level
detection in liquids and solids
Endress+Hauser led the way for safe and reliable level monitoring worldwide with the
invention of the vibration principle almost 40 years ago. Today, point level detection has
become an indispensable variable in process engineering. Float switches, capacitive,
inductive, optical and ultrasonic switches are among those used for this purpose. The
application and medium limitations of purely mechanical or purely electronic systems
prompted Endress+Hauser to combine both systems into one measuring principle – the
vibrating limit switches for liquids and bulk solids. State-of-the-art development
tools such as the Finite Element Method, new production technologies and constant
development have made a mechatronic success story of these limit switches.
Advantages at a glance
•	Reliable in more than 3.5
million applications worldwide
•	May be used in all industries
independent of media
•	Safety-oriented switching
without calibration – also in
case of an error
•	Automatic monitoring is
included in every Liquiphant or
Soliphant M instrument
•	Universal in any medium
Point level switch measurement
•	Universally usable in the presence
of air bubbles and foam (foam is not
recognized as liquid)
•	Universally usable for the detection of
solids under water
•	Universally usable in all
pumpable liquids up to a viscosity
of 10,000 cSt
•	Universally usable because of
the independence of flow properties
of bulk solids
Point level switches for bulk solids,
damping of the oscillation is recognized
and a switching signal is issued if it falls
below a certain amplitude.
Point level switches for liquids register
the frequency shift which occurs as
the fork is submerged in liquid.
•	Universally usable in solids
level measurement
21
In any industry
A decisive advantage of the vibration
principle is its mode of operation. Level
limits are recognized and remain unaffected
by the physical properties of the medium
such as conductivity, dielectric constant,
viscosity, changes in density, pressure or
temperature. In addition, turbulence, foam
or bubbles do not impair the operation.
These unique performance features allow
Liquiphant and Soliphant to be used in all
process engineering industries.
The most important industries include
•	Chemical/petrochemical industry
•	Pharmaceuticals (3.1.B and C.O.C)
•	Foods
•	Environment
•	Energy
•	Primaries
No mechanically moving parts and no
need for calibration are some benefits of
choosing vibronic limit switches. Together
with integrated automatic monitoring, this
leads to a reliable system which has gained
great recognition in process automation.
Frequency change due
to corrosion
(maximum alarm)
Hygiene design
The Liquiphant hygiene line meets
food requirements with polished sensors,
respective connections and stainless
steel housings.
•	Common connections, for example,
sanitary, Varivent, DRD, TriClamp™
and NEUMO guarantee conformity.
•	The stainless steel housing is
characterized by its resistance to
aggressive cleaning agents and offers
the benefits of no dead space, due
resistance and easy cleaning.
3.1.B certified materials
Process safety and reproducibility
are terms which are becoming
increasingly important, therefore,
Endress+Hauser offers all parts in
contact with the medium. For example,
sensor and welding supplies in 3.1.B
certified materials.
Second process separation
A pressure, gas or diffusion-tight
feed-through as second line of defense
prevents the medium from escaping
into the atmosphere. Liquiphant M
offers this second line of defense as
an option and it comes standard in
Liquiphant S FTL70/71.
Frequency change due
to build-up
(minimum alarm)
Increased process temperatures
Point level measurement at process
temperatures up to 536°F (280°C) (572°F
(300°C) for maximum 50 hours) are no
problem for the Liquiphant S FTL70/71.
The requirements of materials and the
development of instruments increase
drastically in process temperatures above
390°F (200°C). Extreme requirements
can only be realized by careful selection
of suitable materials using state-of-the-
art technologies and load simulation.
Perfectly matched materials are required
for permanent and reliable performance
in extreme temperature fluctuations.
Above: Fissures in V4A steel (in competitor’s instrument)
Below: Stability in Duplex steel (Liquiphant S HT)
Competence in liquids
Safe measurement in demanding applications
Electronics of switching unit
Detection of frequency shift
Resonance circuit
Frequency
shift as medium
is entered
Moved mass
increases
22
Vibronic level measurement
Liquiphant
Point level detection in liquids
The instruments of the Liquiphant family reliably monitor the level limits of all pumpable
liquids in tanks and pipes. There are numerous applications from simple operational point level
detection (minimum and maximum control), WHG-certified leakage monitoring and overspill
protection through to protective equipment in plant parts subject to Safety Integrity Levels.
Functional principle
A tuning fork sensor is excited to its
resonant frequency. The drive works
piezoelectrically. The oscillating frequency
or the amplitude changes as the fork enters
the medium. The change is analyzed and
translated into a switching signal.
Advantages at a glance
•	Unaffected by medium properties
such as conductivity, dielectric
constant, viscosity, pressure
and temperature
•	Highest degree of reliability and
service life, even under extreme
process conditions
•	Tried and tested instruments
23
Liquiphant T Liquiphant M Liquiphant S
Type FTL20 FTL20H FTL50/51 FTL50H/51H FTL51C FTL70/71
Sensor
length
inch
mm
1.5
38
2.5/6 to 235
65/148 to 6,000
6 to 115
148 to 3,000
2.5/6 to 235
65/148 to 6,000
Temperature
°F
°C
-40° to 302°
-40° to 150°
-58° to 302°
-50° to 150°
-76° to 536°
-60° to 280°
Measuring
range
psi
bar
-14.5 to 580
-1 to 40
-14.5 to 928
-1 to 64
-14.5 to 928
-1 to 64
-14.5 to 580
-1 to 40
-14.5 to 1,450
-1 to 100
Process
connections
G ½”, ¾”, 1” G ¾”, 1”, Flange DIN/EN, ANSI, JIS
Hygienic Hygienic
Output AC, DC, ASi-Bus AC, DC, AC/DC relay, NAMUR, 8/16 mA, PFM, PROFIBUS-PA
Liquiphant M
Diverse instrument variants in a
modular system.
•	Different construction lengths
•	Process connections, housings
•	Numerous electronic interfaces
•	Special designs
•	Density measurement
Liquiphant S
For highest process requirements
and safety.
•	Process temperatures up to
536°F (280°C)
•	Functional safety SIL2/SIL3
Liquiphant T
Compact instrument for simple and
hygienic applications.
•	Very small instrument dimensions
•	Hygienic stainless steel design
•	External function testing
FTL50HFTL50
FTL51C
FTL70
FTL20
FTL20H
CRN
24
Functional principle
The frequency of the Liquiphant M
changes relative to the density of the
product. This signal is inputed into the
FML621 density computer along with
a signal from a temperature unit in
order to calculate the actual density or
concentration. Contact closures, 4-20 mA
outputs or any variety of calculations can
be provided by the FML621 for up to 5
separate applications at the same time.
Advantages •	Large number of process connection
to choose from
•	Useable in hygienic applications
•	Calculation of customer specific units
(°Brix, °Plato, °Baumé, etc.) possible
•	Up to 5 Liquiphant density sensors can be
connect to the density computer FML621
Installation options Direct insertion in tanks and pipes
Process
temperature
32 to 176°F (0 to 80°C) or
-58 to 302°F (-50 to 150°C)
with reduced accuracy
Process pressure 363 psi (25 bar)
Accuracy 0.002g/cm³
Density / Concentration
Vibronic – Liquiphant for density
Quality measurement in liquids
Utilizing the tried and true Liquiphant with all it’s varieties of process
connections, housings and hazardous area ratings you can now measure density.
You can measure the density of a product in a tank during a batching process. If
you need to know when the grade or type of product in a pipeline changes then
here is your solution. Complex computations that utilize 3-D tables like °Brix or
°Plato are possible with the Liquiphant for Density.
Advantages at a glance
•	Reduce costly manual lab tests
•	Process monitoring and controlling
in-situ and online
•	Complying with tolerances is to
increase quality
•	Industry independent
•	Any unit you require
(°Plato, °Brix, °Baumé, etc.)
Reproducibility 0.0007g/cm³
Units of density Norm density, °Brix, °Baumé, °Plato,
Volume%, concentration, etc. with 2D
and 3D tables. Formula editor to calculate
customer specific units
Output/
communication
4-20 mA, relay, Ethernet, Profibus®
Approvals ATEX, FM, CSA, 3A, EHEDG, CRN, FDA, NACE
Additional
information
Used with temperature and pressure transmitter
for compensation and increased accuracy
Application limits •	Gas bubbles or build-up at the sensor fork
•	Fluid velosity 6.5 f/s (2 m/s) in pipes
25
Conductive
Liquipoint, Probes
Point level detection in liquids
The conductive measuring principle offers the possibility for simple, safe detection
of a limit value in conductive liquids. From secure inventories (minimum quantity)
and the avoidance of tank overflow, to two-point and multi-point control (pump
control), Liquipoint T performs.
Liquipoint T, Probes
Modular probe system for optimum
adaptation to the application.
•	1 to 5 rod and cable probes
•	Compact or separate instrumentation
•	Front-flush solution for pipes
Functional principle
A change in resistance between two conductors (electrodes) due to
the presence or absence of a medium leads to a switching signal.
In single-rod probes, the metallic tank wall serves as a counter
electrode. If the probe is not covered, the resistance between probe
and wall is theoretically infinite. As the medium covers the probe
(conductive connection to the tank), the resistance assumes a finite
value. A current flows and is translated into a switching signal. The
smallest medium conductibility which can be calibrated amounts to
5 µS/cm.
Advantages at a glance
•	Simple, cost-effective principle
•	Multi-point detection with one
process connection
•	Liquid food applications with FDA-
compliant materials
Liquipoint T Probes
Type FTW31 (rod) FTW32 (cable) FTW360
Measuring
range
inch
mm
4 to 157
100 to 4,000
10 to 590
250 to 15,000
Front-flush
Temperature
°F
°C
-40° to 212
-40° to 100°
-4° to 212°
-20° to 100°
Pressure
psi
bar
-14.5 to 145
-1 to 10
-14.5 to 145
-1 to 10
Process connections G 1½” G ¾”
Output
DC, AC/DC relay, NAMUR,
switching unit FTW325
AC/DC relay
FTW360
FTW31
FTW32
Electronics of switching unit
Detection of amplitude
Resonance circuit
Amplitude
decreases as
bulk solids are
entered
High degree of
reliability since
process connection
is free of torque
moment
26
Vibronic level measurement
Soliphant
Point level detection in bulk solids
The Soliphant range offers robust level limit switches for applications in powdery,
fine-grained and lumpy bulk solids and solids with low density, for example,
caused by fluidizing. The different designs allow application diversity – Soliphant
can even be used in hazardous areas. Typical examples are found in primaries
(cement, plaster), the chemical industry (plastic granules, detergents), the food
industry (flour, sugar) and animal feed production (wheat, corn).
Functional principle
A single-rod or fork oscillating system is
used as a sensor in the Soliphant family.
The oscillating system (single rod/fork)
is excited to its resonant frequency.
The oscillation amplitude is damped
as the product covers the sensor.
Maintenance and calibration or specific
settings are not required. External
vibration or flow properties of the
medium do not impair measurement.
Advantages at a glance
•	Unaffected by medium properties
such as conductivity, dielectric
constant, pressure and temperature
•	Large range of applications due to
fork and single-rod oscillation system
•	Highest degree of reliability and
service life, even under extreme
process conditions
27
Soliphant T Soliphant M
Type FTM20 FTM21 (rod) FTM50 FTM51 (rod) FTM52 (cable)
Sensor length
inch
mm
10
250
20/40/60
500/1,000/1,500
5.7/8
145/200
12 to 160
300 to 4,000
30 to 800
750 to 20,000
Temperature
°F
°C
-40° to 302°
-40° to 150°
-60° to 536°
-50° to 280°
-40° to 176°
-40° to 80°
Pressure
psi
bar
-14.5 to 360
-1 to 25
-14.5 to 90
-1 to 6
-14.5 to 30
-1 to 2
Density
lbs/ft3
g/l
From 12.5
From 200
From 0.6
From 10
Output DC, AC/DC relay AC, DC, AC/DC relay, 8/16 mA, NAMUR, PFM, TIIS, NEPSI
Soliphant T
Compact single-rod sensor or
with tube extension.
•	No incorrect switching due to
jamming medium
•	Unaffected by external vibration
due to detached drive
Soliphant M
Diverse instrument variants
combined into a modular sytem.
•	Different construction lengths
•	Process connections, housings
•	Numerous electronic interfaces
•	Special designs
•	Optional polished and coated
sensor surface
Further applications
•	Filling nozzle disconnection
at a loading station
•	Solids detection underwater
FTM20
FTM52
FTM51
FTM50
with separate
electronics
FTM21
FTM50
28
Capacitance
Minicap, Nivector,
Solicap, Liquicap
Point level detection in liquids and bulk solids
Capacitive level measurement covers a wide range of applications which are not limited
to process engineering. Simple and cost-effective probes offer many possibilities for point
level detection in liquids and bulk solids. This measuring principle is particularly suited to
applications involving aggressive media and heavy build-up.
Functional principle
The capacitive level measurement principle
is based on the capacity change of a
capacitor due to a change in level.
The probe (rod or cable) and the silo wall
form the two electrodes of a capacitor.
As product (dielectric constant  1) enters
the electric field between the probe and
the silo wall the capacity increases. This
capacity change is analyzed and leads,
with the appropriate setting, to switching.
Advantages at a glance
•	Tried and tested technology
•	Universally adaptable probes
•	Reliable performance also in viscous
media or heavy build-up
The sensors are largely unaffected by low
build-up formation as long as the product
does not create a bridge between the probe
and the silo wall. Probes with active build-
up compensation are used for media prone
to strong build-up.
29
Liquicap M
Modular probe system for applications
in highly viscous liquids.
•	Temperatures from -112° to 392°F
(-80° to 200°C)
•	Reliable level limit detection due to
active build-up compensation
•	Interface detection
•	Two-point control (pump control)
Solicap M/S
Robust instrument design for fine-grained
to coarse-grained bulk solids.
•	Probes easy to shorten
•	High tensile loads up to 13,488 lbs
(60 kN) for cable probes
•	High lateral loads up to 590 ft/lb
(300 Nm) for rod probes
•	Process temperatures up to
752°F (400°C)
Nivector, Minicap
Preferred in small tanks with powdery
to fine-grained bulk solids.
•	Calibration not required
•	Small, compact design
•	Easy sensor exchange in full
silo by protector
•	Integrated active build-up compensation
Nivector Minicap Solicap M Solicap S Liquicap M
Type FTC968 FTC260 FTC262 FTI55 FTI56 FTI77 FTI51 FTI52
Design Compact Compact Cable Cable Cable
Sword probe /
Cable probe
Rod Cable
Sensor length
inch
mm
Front-flush
5.5
140
20 to 236
500 to 6,000
4 to 157
100 to 4,000
20 to 866
500 to 22,000
8 to 40 sword
20 to 790 cable
200 to 1,000 sword
500 to 20,000 cable
4 to 236
100 to 6,000
16.5 to 472
420 to 12,000
Temperature
°F
°C
-4° to 176°
-20° to 80°
-40° to 248°
-40° to 120°
-40° to 176°
-40° to 80°
-58° to 356°
-50° to 180°
-58° to 752°
-50° to 400°
-112° to 392°
-80° to 200°
Pressure
psi
bar
-14.5 to 87
-1 to 6
-14.5 to 363
-1 to 25
-14.5 to 87
-1 to 6
-14.5 to 363
-1 to 25
-14.5 to 145
-1 to 10
-14.5 to 1,450
-1 to 100
Output DC, AC DC, AC/DC relay
DC, AC/DC relay, 8/16mA,
PFM, 2-wire, 3-wire
DC, AC/DC relay, 8/16mA,
PFM, 2-wire, 3-wire
FTC260
FTC968
FTI56
FTI51 FTI52FTI55
FTI77
30
Gamma level measurement
Gammapilot
Point level detection, level,
density and interface measurement
As early as 1962, the first Endress+Hauser radiometric measuring lines were launched. Since
then, more than four decades have passed and this measuring principle is still providing decisive
advantages. Radiometric instrumentation is used where other measuring principles fail due to
extreme process conditions or because of mechanical, geometric or construction conditions.
Transducer and
secondary
containment Transmitter
Advantages at a glance
•	Four measuring tasks in one
measuring principle
•	Non-contact, external measurement
for the highest degree of safety and
reliability under the most extreme
process conditions
•	Functional safety according to
SIL2/3 and IEC 61508
•	Standardized communication via
HART®
, PROFIBUS PA or
FOUNDATIONTM
Fieldbus
•	Overspill protection WHG
The operating principle
The gamma source, either a cesium or
cobalt isotope, emits radiation which is
attenuated as it passes through materials.
A transmitter, mounted on the opposite
side of the vessel or pipe, converts this
radiation into an electrical signal. The
strength of this signal is essentially
determined by the distance between the
radiation source and the transmitter, as
well as the thickness and density of any
material between source and transmitter.
The actual measuring principle is based on
the absorption of radiation by the product
to be measured:
•	The material absorbs almost all of the
radiation in level or limit applications.
•	In density or interface layer
measurement, the absorption changes
while a fraction of the original radiation
still reaches the transmitter, even at
maximum density.
31
Gammapilot M
The variable transmitter concept with
NaI crystal or plastic scintillators in
different lengths guarantees optimum
adaptation to individual applications.
The transmitter contains a scintillator,
photomultiplier and switching unit.
FMG60
Gammapilot M
Type FMG60
Sensor length or
measuring range
Density
2 in
50 mm
Level limit
8/16 in
200/400 mm
Level/interface
16 to 80 in
400 to 2,000 mm
With cascade mode as desired
Process
Temperature
°F
°C
No limitation
Process
Pressure
psi
bar
No limitation
Output
4-20 mA/HART®
, PROFIBUS-PA, Foundation™ Fieldbus,
pulses for cascade mode
Source in the source container
Different source intensities (activities)
are available for various applications.
The source is installed in the source
container. Different overall dimensions
provide optimum radiation protection.
Support through competence –
from planning through to realization
•	Comprehensive consultation by our Gamma Project
Team (GPT) specialists
•	Source and activity calculation using Applicator,
Endress+Hauser�s product design and selection program
Comparison of
source sizes
Level limit detection
Continuous level
measurement
according to IEC 61508
and ISA S84.01
Gamma-Modulator FHG65
For effective suppression of background
and extraneous radiation (for example:
from non-destructive materials testing).
The Gammapilot M can separate useful
signals from parasitic radiation by its
modulated radiation. This separation
enables continuing measurements,
therefore increasing plant availability
and the safety of measurements.
Density measurement
Option:
Pt100 for temperature
compensation or mass
flow with volume
flowmeter
FHG65
32
Interface measurement
Separate the best from the rest
Interface measurement for any application
It is not the instrumentation but your application which is most important. We provide the
optimum interface measurement solution in relation to your process requirements.
Precise interface measurement is important in continuous and dynamic processes. Is the
overall level constant or variable, and if so, in which range? Should the overall level be
available as a measured value in addition to the interface measurement. Does emulsion
occur during measurement?
The answers to such questions have a strong influence on the correct selection of
instrumentation. We offer you transparency in relation to options, application limits and
commissioning of the individual measuring principles. Guided radar, multiparameter,
capacitance instrumentation or gamma – we support you in your application.
Gamma
The gamma source emits
radiation which is attenuated
as it penetrates the container
wall and the medium. On the
opposite side of the container, a
detector converts the radiation
received into an electric signal.
The measuring effect results
from the fact that different
interfaces absorb (attenuate)
the radiation differently. If the
transmitter has been calibrated
to the media by wet calibration
once, a correlation to the
measurement of the interface
results automatically.
Guided radar
As the pulses impact the
medium surface, only part of
the sending pulse is reflected.
Especially in media with a
low dielectric constant (DK),
the other part penetrates the
medium. As the signal enters
the lower medium with a
higher dielectric constant
(DK) it is reflected once more.
Taking the delayed Time-of-
Flight of the pulse through
the upper medium into
consideration the distance to
the interface is determined..
Multiparameter
The name of the innovation
in interface measurement is
FMP55 Multiparameter. This
instrument combines the
advantages of the capacitance
and guided radar measuring
principles. Emulsion layers may
cause signal losses in interface
detection in guided radar
measurements. Only Levelflex
FMP55 Multiparameter can
guarantee safe measured
values for both the interface
and the overall level with this
unique, redundant measuring
system.
Functional principles
Capacitance
Media with a small dielectric
constant (DK) cause very small
changes of the capacitance
value while media with a
high DK produce respectively
large capacitance changes in
level measurement. In many
interface applications, the
medium with the smaller
DK value is on top, e.g. in
hydrocarbon on water. The
upper medium merely provides
a minimum contribution to the
overall capacitance value – the
issued level thus only refers to
the water level (the interface).
33
The application determines the sensor
Measuring task Measuring principle Features / Advantages Application limits / Conditions
Clear interface
liquid / liquid
•
Guided radar
Levelflex FMP51/52/54
Simultaneous acquisition of
interface layer and total level
if clear interface
No wet calibration required
Not affected by the density
of the medium
Applications up to 842°F /
5800 psi (450°C / 400 bar)
Probes can be shortened
(rod)
•
•
•
•
•
DK of the upper medium may be
max. 10
Difference of the DKs between the
two media must be  10
Emulsion layer up to max. 2 (50 mm)
allowable
For interface measurement, the
thickness of the upper phase must be
min. 2.4 (60 mm)
•
•
•
•
Clear interface
liquid / liquid
Interface with
emulsion layer
liquid / liquid
•
•
Multiparameter
Levelflex FMP55
Simultaneous acquisition
of interface layer and
overall level, also in case of
emulsions
Independent of medium
density
Wet calibration not required
Applications up to 392°F
(200°C)
PTFE-coated probe
•
•
•
•
•
DK value changes of the upper
medium affect the accuracy
DK value of the upper medium may be
max. 10
DK value difference between both
media must be 10
For interface layer measurement, the
thickness of the upper phase must be
minimum 2.4 (60mm)
•
•
•
•
Interface with
emulsion layer
liquid / liquid
•
Capacitance
Liquicap FMI51/52
Tried and tested
instrumentation
No wet calibration required
Not affected by the density
of the medium
Unproblematic use in
emulsion layers
Ideal for very small
measuring ranges
Applications up to 392°F /
1450 psi (200°C / 100 bar)
•
•
•
•
•
•
Difference of the dielectric constant
(DK) between the two media must
be  10
The upper medium may not be
conductive
Accuracy impairment in case of
nonconductive build-up on the probe
The smaller the vessel the higher the
influence of DK changes in the upper
medium
The total level is not measured
•
•
•
•
Interface with
emulsion layer
liquid / liquid
Interface
liquid / solid
Multiple layer interface
liquid / solid
•
•
•
Gamma
Gammapilot FMG60
Non-invasive and
maintenance-free measuring
method
Unaffected by pressure and
temperature
Only slight influence by
build-up
Unproblematic use in
emulsion layers
Solution for multiphase
interface layers using several
detectors
•
•
•
•
•
Density changes of the medium
influences accuracy
The total level is not measured
(possible with further source and
detector)
Calibration with media necessary
•
•
•
34
Certified quality
Our goal is performance
Test Center: Endress+Hauser USA
The Endress+Hauser Test Center (internationally accredited: DATECH, FM, CSA) has
three laboratories – for instrument safety, application engineering and electromagnetic
compatibility. The different test facilities enable us to ensure and improve the reliability
and the quality of Endress+Hauser instruments under realistic test conditions. In
addition, the instruments can be tested for new applications in advance, for example,
during their development phase. In different “endurance tests” they are exposed to the
same extreme conditions which are expected in later applications. These include tests
involving dust (explosion protection), abrasion and attrition, temperature and moisture,
mechanical stress tests and splash water. Apart from a fully automatic tank test facility
of 1,585 gallons which enables us to simulate even the most difficult applications, the
Endress+Hauser Test Center also operates an accredited EMC laboratory.
Advantages at a glance
•	Measurements are traceable and
reproducible at any time
•	Combined theoretical and practical
instrument safety
•	Accredited EMC laboratory according
to EN 45 001 requirements
Calibration
Quality has many components. On a company
radar reference section, instruments are calibrated
(if requested, under the supervision of a Bureau of
Standards officer) with an absolute accuracy of 0.5
mm (2 sigma value) based on the international OIML
R85 requirements. This calibration is recognized
by numerous national calibration authorities (PTB,
NMi, BEV, etc.) and constitutes the basis for the
employment of the instruments in public custody
transfer applications, for example, tank farms, ports,
airports. Endress+Hauser offers complete inventory
management systems for such applications.
35
Endress+Hauser’s broad range of measuring principles offers users a custom-made
solution for their applications. A solution which not only satisfies the technical
requirements, but also provides the right price-performance ratio.
Safety starts with selection
Safety-oriented
instrumentation
with SIL
The process industry demands the highest
degree of safety and reliability from the
components of distributed control systems
(DCS). Endress+Hauser is the leading
provider of SIL-certified instruments
(Safety Integrity Level) in level, pressure,
flow and temperature sensor technology.
The safety level required for a process
plant is classified according to the
international IEC 61511 and ISA standard
and depends on the risk inherent in
the plant. In order to reduce the risk to
people, the environment and the plant,
IEC 61508, the international standard for
functional safety, describes the guidelines
for instruments in protective functions.
A DCS protection facility usually consists
of an instrument, a control part and an
actuator. Both standards subdivide plants
and equipment into four safety categories
– from SIL1 for low risks through to SIL4
for very high risks.
Software tools for
safe selection
Applicator
Our Applicator program for the selection
and design of process instruments
has been tried and tested in practical
applications for more than 20 years. Step-
by-step, Applicator requests details on all
important parameters. After the process
limits have been entered, Applicator
proposes suitable measuring principles or
instrument range for the application.
But Applicator can do more than that:
•	Easy and safe design of measuring points
•	Project documentation (acquisition,
archiving and retrieval of design results)
•	Extensive databases with details of more
than 300 media
•	Conversion function for physical units
W@M
Web-Enabled Asset
Management
To achieve the efficient asset management
of instruments, access to all traceable
technical and commercial data that pertains
to each instrument’s life-cycle is of the
utmost importance. Our W@M (Web-
enabled Asset Management) is an enterprise
portal, available on Internet, which enables
a real-time access to all relevant data for
the instrument’s maintenance until its
replacement. From the time the instrument
is selected until it is removed from the
process, including procurement, installation,
start-up and operation, you may link to
the Endress+Hauser databases to access
all technical documentation relative to the
device and get all relevant information for
easy follow-up of its measurement.
Liquid Analysis
•	Conductivity
•	pH/ORP
•	Chlorine
•	Dissolved oxygen
•	Turbidity
•	Chemical analyzers
•	Nitrate/organic sensors
•	Sludge level
Recorders
•	Paperless recorders
•	Visual data managers
•	Safety data managers
•	Displays
•	Barriers
•	Power supplies
Solutions
•	Wireless networks
•	Inventory control
•	Energy monitoring
•	Tank farm monitoring
•	Life cycle management
•	Plant asset management
•	Flow management solutions
Service
•	Start-up
•	Training
•	Calibration
•	Maintenance contracts
•	Installed base audit
Level
•	Capacitance (RF)
•	Conductive
•	Mechanical
•	Vibration
•	Ultrasonic
•	Radar
•	Guided radar (TDR)
•	Hydrostatic
Pressure
•	Gauge/absolute
•	Differential pressure
•	Hydrostatic
Flow
•	Electromagnetic
•	Vortex shedding
•	Coriolis mass flow
•	Ultrasonic
•	Open channel
•	D/P flow
•	Thermal mass flow
Temperature
•	Temperature transmitters
•	RTDs/thermocouples
•	Sensors
Endress+Hauser’s product portfolio
FA00001F/24/EN/13.11
US/INDD CS2/June 2011
Canada
Endress+Hauser Canada
1075 Sutton Drive
Burlington, ON L7L 5Z8
Tel: 905-681-9292
800-668-3199
Fax: 905-681-9444
info@ca.endress.com
www.ca.endress.com
USA
Endress+Hauser, Inc.
2350 Endress Place
Greenwood, IN 46143
Tel: 317-535-7138
Sales: 888-ENDRESS (888-363-7377)
Service: 800-642-8737
Fax: 317-535-8498
inquiry@us.endress.com
www.us.endress.com
Mexico
Endress+Hauser México S.A. de C.V.
Fernando Montes de Oca 21 Edificio A Piso 3
Fracc. Industrial San Nicolás
54030 Tlalnepantla de Baz
Estado de México
México
Tel: +52 55 5321 2080
Fax: +52 55 5321 2099
eh.mexico@mx.endress.com
www.mx.endress.com
International
For international locations
visit: www.endress.com/worldwide
06.11/SC USA(KF)
ISO 9001 Certified

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120413 eh-level-family

  • 1. Level measurement Point level detection and continuous level measurement in liquids and bulk solids Look for our link emblem inside to access more information about Endress+Hauser and our products
  • 2. What is Endress+Hauser’s complete product offering? Many of our customers ask this question. After all, our competence in products, solutions and services is not always appreciated. We have developed from a supplier of instrumentation, to a provider of complete systems with the goal of serving our customers throughout the entire life-cycle of their plants and help increase their industrial productivity. We have arranged our activities in accordance with core processes: development, production and delivery of quality products, solutions and services. Wherever level, pressure, flow, temperature, analytical and recording data is needed and systems, components and solutions are used, many companies appreciate the experience of Endress+Hauser. This is one of the reasons why we are a leading global provider of measurement, control and automation solutions for process industry production and logistics. Curious? Visit us at www.us.endress.com We are a family enterprise with a staff of more than 8,500 world-wide and sales of more than $1.9 billion in 2010. Our global presence with production sites (Product Centers) in Europe, Asia and the US, as well as sales and service organizations in almost all countries of the world, ensures constant communication with our customers. This enables Endress+Hauser to consistently support the competitiveness of our customers with the highest degree of quality, safety and efficiency. Continuous optimization of our processes and the use of innovative state- of-the-art technology enable us to extend the frontiers of measurement, control and automation engineering and to find safe and efficient solutions for the benefit of our customers. We ensure the compatibility of our processes with the environment to save energy and resources. All this makes our customers confident that they will also be able to rely on us in the future as “People for Process Automation!” Endress+Hauser – from a supplier of instrumentation to a provider of complete systems
  • 3. Product Center 4 Level measurement and segmentation 5 Measuring principles 6 Continuous measurement methods Time of Flight method 7 Radar level measurement 10 Guided radar level measurement 12 Ultrasonic level measurement 14 Capacitance level measurement 16 Hydrostatic level measurement 18 Point level detection Point level switch 20 Vibronic level measurement - liquid 22 Density / Concentration 24 Conductive 25 Vibronic level measurement - solid 26 Capacitance 28 Gamma 30 Interface measurement 32 Certified quality 34 Safety 35 Contents
  • 4. Continuous level measurement of bulk solids and liquids, safe level limit detection and pressure measurement in tanks and pipes constitute central tasks of process engineering. The production facility located in Greenwood, Indiana utilizes state-of-the-art production techniques and manufacturing technologies to ensure the quality of the instrumentation produced, as well as the safety of employees and the environment. Continuous investments in the design and development of computer driven test and assembly equipment allows for quality validation directly in the work cell, while maintaining rapid delivery. The field instrumentation produced is subject to tough application and environmental conditions, from extreme temperature fluctuations and exposure to hazardous environments, to mechanical stresses. The Endress+Hauser production meets the challenge of these demanding requirements as attested to by our installed base of over six million level measuring points worldwide. Level and pressure instrumentation Endress+Hauser offers instrumentation for the measurement of level limits and continuous levels in liquids and bulk solids using eight measurement principles with 11 different product families. Also measurable is pressure, absolute pressure and differential pressure by ceramic- capacitive or piezo-resistive sensors. Real solutions Wherever material is transported and stored, high- performance and precise inventory management is the key to smooth production. Endress+Hauser leads the way with the development of sophisticated inventory control systems which assume part of real-time logistic process control. The Product Center for level and pressure Milestones in level measurement 1953 Foundation of the company with capacitive probes for level measurement 1962 First radiometric measuring line 1968 Soliphant – first vibronic limit switch for bulk solids 1969 First sonic sensor for continuous level measurement 1983 Liquiphant – first vibronic limit switch for liquids 1993 Micropilot – first level radar for non-contact measurement 1998 Levelflex – first guided level radar for the present world market leader 2002 Fieldgate – worldwide remote inquiry, diagnosis and configuration of sensors 2004 Guided level radar for 750°F (400°C) and 5,800 psi (400 bar) 2005 Micropilot – level radar for bulk solids 2008 Liquiphant – vibration limit switch for density measurement 2009 Gammapilot M – gamma level measurement technology released for use in the US market Endress+Hauser has undergone extensive expansion since its foundation more than 50 years ago in Germany. Level+Pressure Product Center - Greenwood, Indiana
  • 5. Constant product quality, plant safety and economic efficiency are all important aspects for any level measuring point. Levels of liquids, pastes, bulk solids or liquefied gases are often measured in tanks, silos or movable containers. From the chemical, petrochemical and energy industries to the pharmaceutical, food and environmental industries, applications range from -330°F to 1,472°F (-200°C to 800°C) and from -15 psi to 7,250 psi (-1 bar to 500 bar). Level measurement – still leading the way Finding the ideal solution is easy with the broad range of measuring principles available from Endress+Hauser. No principle is suited for all areas of application, therefore, measuring systems have to be selected which work reliably under the conditions of a particular application and, at the same time, meet the economic considerations of the future. As the market leader in level measurement, Endress+Hauser supports you from planning and commissioning, to the maintenance of your measuring point. In addition, we assist you in automation, asset management and visualizing of process data. Level instrumentation Level limits and levels in liquids and bulk solids use eight measurement principles with 11 different product families.
  • 6. Continuous level measurement Point level detection measurement Vibronic Conductive Capacitance Ultrasonic Gamma Vibronic Capacitance Paddle switch Microwave barrier Ultrasonic Gamma Level measurement applications in liquids, including liquefied gases and bulk solids, are divided into four areas: Continuous measurement, point level detection, density and interface measurement. The overview contains the measuring principles suitable for each area. The right measuring principle for every application Point level detection The essential tasks are to avoid overfilling or excessive emptying of tanks and to protect pumps from running dry. Fast and safe functioning and high reproducibility are of great importance in point level detection. Liquids Bulk solids Density/Concentration Not level limit, but quality of the media is determined here by known measuring principles. Through data acquisition of density/concentration, other variables can be calculated. Reproducibility and quality are the key words. Interface measurement Liquid mixtures are in focus here. Clean interfaces, emulsions or complex mixtures, including solids... for each application we find a suitable solution. Continuous level measurement Continuous level measurement determines the level of media – it actually measures the length. The measuring ranges cover from a few inches for control tasks, typically 6 to 30 ft (2 to 10 m) for liquid applications and up to 230 ft (70 m) in bulk solids such as in grain silos for an example. Apart from direct level measurement in feet, the product volume in a tank may be determined indirectly. The geometric form and dimensions of the tank, as well as medium properties must be taken into consideration for this. Inventory management applications often demand increased accuracy of up to ±1/16 in (±1 mm). Density and concentration measurement Interface measurement Level radar Guided level radar Capacitance Ultrasonic Hydrostatic Differential pressure Gamma Level radar Guided level radar Ultrasonic Electromechanical Gamma Vibronic Coriolis Gamma Guided level radar Capacitance Radiometric Vibronic (solids in water) Gamma
  • 7. Micropilot Non-contact radar level measurement Levelflex Guided level radar measurement Prosonic Ultrasonic radar level measurement Time of Flight method Three measuring principles – one philosophy Level measurement in the most diverse applications Radar pulses or ultrasonic waves are emitted by a sender, reflected by the product surface and again detected by a receiver. From the Time of Flight (ToF) of the pulse, the distance between the sender and the surface is determined using the known velocity of propagation. Taking the tank height into consideration, the level can be calculated from this value. Advantages at a glance • No mechanical moving parts, leading to low maintenance costs • High accuracy due to independence of medium properties (for example: density and conductivity) • No calibration required in changing media The three Time of Flight principles Different requirements in continuous level measurement of liquids and bulk solids require special measuring principles. For example, radar technology has established itself in large areas of the chemical industry. New developments extend the range of applications to bulk solids. Guided level radar has its place both in silo applications and in liquid media. Ultrasonics constitute the standard in bulk solids measurement and in the area of water and wastewater treatment. With Micropilot, Levelflex and Prosonic, Endress+Hauser offers the optimum solution for many applications.
  • 8. Time of Flight method Uniform operation The uniform operating philosophy of all Endress+Hauser level instruments facilitates fast and easy configuration. Three measuring principles – one operating philosophy Menu-guided commissioning The uniform operating standard for Endress+Hauser’s three different Time of Flight measurements has a plain text display to guide you simply and safely through configuration and commissioning. Integrated help text and clear error instructions reduce search times. Obtaining information on the application (storage, buffer, agitator) and tank geometries the PulseMaster® software sets the required parameter automatically at the instrument. Advantages at a glance • Fast and safe commissioning due to step-by-step menu-guided operation in national languages • Envelope curve – you see what the instrument sees • Simple plausibility check on-site • Comfortable configuration from the control room Plausibility check The envelope curve representation (echo curve) on the instrument display facilitates fast and safe plausibility checks on-site as well as in hazardous areas. There is no additional equipment required. Even in sophisticated measuring tasks, the software provides input proposals based on the experience of our service technicians. Communication protocols Configuration, diagnosis and documentation may be comfortably handled from the control room via the HART® signal. This is superimposed on the current signal (4 - 20 mA) already in standard design. The optional communication protocols of PROFIBUS® and Foundation™ Fieldbus facilitate simple digital integration into visualization and distributed control systems.
  • 9. Configuration, diagnosis and documentation From the control room Diagnosis functions The graphic representation of the envelope curve and the various analysis functions are an integral part of this ToF software and facilitate easy diagnosis of all aspects of the measuring point. They permit, for example, an assessment of the signal quality and thus of the reliability of measurements, the analysis of process influences or the storage (also time or event-controlled) and retrieval of envelope curves. FieldCare operating software This software comes free-of-charge with every Time of Flight instrument purchased. It allows remote configuration via your PC and is normally connected via HART® or a digital fieldbus. The Time of Flight software tool offers additional benefits: • Menu-guided configuration with graphic support and online help • Simple and safe diagnosis via extensive envelope curve analysis, graphic evaluation assistance and event-driven data recording • Detailed measuring point documentation Configuration With the support of the connection assistant, the connection from the PC to the instrument is established first. The configuration editor then guides you from basic calibration to measuring point optimization. The menu of the software is structured in a similar way to the display but offers context-dependent help text for additional support. Clearly structured diagrams assist in the entry of respective parameters. Of course, all instrument information may be stored (uploaded) and, if required, rewritten into the instrument (downloaded). Measuring point documentation ToF operating software generates documentation in PDF format. All of the information, for example, all instrument parameters and the envelope curves are represented. The cover sheet of documentation can be individually designed to include a company logo or a photograph for example. The memory-saving PDF format simplifies electronic archiving. The most important parameters are displayed by the envelope curve
  • 10. 10 Radar level measurement Micropilot Non-contact measurement in liquids and bulk solids Radar level measurement is a safe solution for liquids under extreme process conditions (pressure, temperature) and vapors. The development of this measuring principle led to its use in bulk solids applications as it is unaffected by dust and noise. Advantages at a glance • Non-contact measurement (free of wear and tear) that can be used in extreme process conditions • Vapors or dusty media do not affect the measurement • Safe measurement in vessels with changing product • Reliable measurement due to advanced dynamics signal strength • Best signal identification by Pulse Master eXact software algorithms Functional principle Micropilot uses high-frequency radar pulses which are emitted from an antenna and reflected by the product surface. The Time of Flight t0 of the reflected radar pulses is directly proportional to the path traveled d. d = c c = speed of light 186,400 miles/s (300,000 km/s) Taking the tank geometry into consideration, the level can be calculated from this value. t0 2 Measuring frequencies The frequencies used by radar instruments are approximately 6 and 26 GHz. 26 GHz • Unaffected by tank baffles due to small beam angles starting at 4° • High accuracy starting from .12 in (3 mm) 6 GHz • Low impairment through boiling, turbulent surfaces as well as condensate, build-up or foam
  • 11. 11 FMR240 FMR245 FMR540 Micropilot S Radar level device for precision measurement in inventory management (tank gauging). • Accuracy ±.04 in (±1 mm) in 130 ft (40 m) measuring range • Approved for custody transfer • Numerous national calibration certificates Micropilot M in bulk solids 2-wire radar level gauge for powders and bulk solids. • Parabolic antenna for large measuring ranges up to 230 ft (70 m) • Integrated purging air connection • Alignment device for adjustment to product surface • Metalized plastic antenna for simple solid applications up to 49 ft (15 m) Micropilot M in liquids 2-wire radar level gauge for storage and process applications. • Different antenna designs, suitable for aggressive media • Flush fitting for hygiene applications • Gas-tight feed-through for toxic and aggressive media • Antistatic rod antenna Micropilot M Micropilot S Type FMR230 FMR231 FMR240 FMR244 FMR245 FMR250 FMR530/531/532/533 FMR540 Measuring range ft m 65 (optional 115) 20 (optional 35) 131 (optional 229) 40 (optional 70) 229 70 131 40 Temperature °F °C -76° to 752° (-60° to 400°) -40° to 302° (-40 to 150°) -40° to 302° -40 to 150° -40° to 266° -40 to 130° -40° to 302° -40 to 150° -40° to 392° -40 to 200° -40° to 392° -40 to 200° Pressure psi bar -14.5 to 2,320 -1 to 160 -14.5 to 580 -1 to 40 -14.5 to 580 -1 to 40 -14.5 to 45 -1 to 3 -14.5 to 230 -1 to 16 -14.5 to 230 -1 to 16 -14.5 to 930 -1 to 64 -14.5 to 230 -1 to 16 Accuracy in mm ± .39 ± 10 ± .12 ± 3 ± .59 ± 15 ± .04 ± 1 Output 4 - 20 mA/HART® , PROFIBUS-PA, Foundation™ Fieldbus 4 - 20 mA/HART® 4 - 20 mA/HART® FMR244 FMR250
  • 12. 12 Guided radar level measurement Measurement in liquids and bulk solids Guided radar pulse measurement is suited for both bulk solids (cable probes) and liquids (rod and coax probes). The surface condition of the medium is of minor importance due to the safe guidance of the reflected waves. Different angled surfaces or outflow funnels in bulk solids do not influence measurement. Reliable measurement is safeguarded in turbulent liquid surfaces or foam formation. Guided radar can also be used for interface measuring. Advantages at a glance • Safe measurement in bulk solids and in applications with strong dust formation • Reliable measurement in liquids with turbulent surfaces and foam formation • Simple commissioning due to pre-calibrated sensor • High reliability due to automatic probe monitoring (patented EOP Algorithm) • Ideally for direct replacement of displacers in existing displacer chambers Functional principle Levelflex uses high-frequency radar pulses guided along a probe. The characteristic impedance changes as pulses meet the surface of the medium and part of the transmitted pulses are reflected. The time between transmission and reception of the reflected pulse is measured and analyzed by the instrument which provides a direct value for the distance between the process connection and the medium surface. Levelflex Liquids or Solids Functional principle interface measurement A part of the radar impulse permeates media with a low dielectric constant (DK). At the interface to a second medium with a higher DK, the pulse is reflected a second time. Taking the delayed time of flight of the pulse through the upper medium into consideration, the distance to the interface layer can now also be determined. Levelflex measures both the total level and the interface level simultaneously and highly accurate.
  • 13. Levelflex FMP56 The basic sensor for solid applications; rope version. Levelflex FMP57 The standard sensor for level measurement in solids; rod and rope version. • Extremely robust, even under high tensile forces • Appropriate for high solid silos Levelflex FMP54 High pressure/high temperature probe for level measurement in liquids; rod, rope and coax version. • High diffusion resistance by ceramic coupling and graphite seal • Ideal replacement for mechanical methods in bypasses, e.g. displacers • Hot steam resistant Levelflex FMP50 For basic applications in liquids; rod and rope version. Levelflex FMP51 The standard sensor in liquids; rod, rope and coax version. Levelflex FMP52 For aggressive liquids; rod and rope version. Levelflex FMP53 For hygienic sensitive applications; rod version. FMP50 FMP54 FMP56 Levelflex FMP55 For applications with emulsion layer; rod, rope and coax version. • Simultaneous output of the level and interface signal • Second line of defense (gas tight feed through) • Automatic calculation of the DK value of the upper media. FMP55 FMP52 FMP51 FMP53 FMP57 Levelflex Type FMP50/51/52/53 FMP54 FMP55 Multiparameter FMP56/57 Rod Coax Rope Coax Rod, rope Measuring ft range m 1 to 148 depending on probe 0.3 to 45 depending on probe 1 to 33 0.3 to 10 1 to 20 0.3 to 6 3.2 to 148 1 to 45 1 to 20 0.3 to 6 1 to 33 0.3 to 10 0.7 to 148 0.2 to 45 Temperature °F °C –58 to +392 depending on probe –50 to +200 depending on probe –320 to +842 –196 to +450 –58 to +392 –50 to +200 –40 to +302 –40 to +150 Pressure psi bar –14.5 to +580 depending on probe –1 to +40 depending on probe –14.5 to +5800 –1 to +400 –14.5 to +580 –1 to +40 –14.5 to +232 –1 to +16 Min. DK value 1.4/1.6 1.6 1.6 1.4 Output 4 to 20mA/HART® , PROFIBUS® PA, Foundation™ Fieldbus 13
  • 14. 14 Ultrasonic level measurement Prosonic Non-contact measurement in liquids, pastes and bulk solids The ultrasonic method is a tried and tested, as well as cost-effective solution for level measurement in liquids and bulk solids. Instruments are available as compact or remote versions. This measuring principle is characterized by easy planning and assembly, fast and safe commissioning, as well as a long service life and reduced maintenance costs. Typical applications include abrasive and aggressive media, even in rough ambient conditions, but also tasks in water and wastewater engineering. Functional principle The Prosonic family works with ultrasonic pulses which are reflected from the medium surface by the density change between air and the medium. The time between transmission and reception of the pulse is measured and analyzed by the instrument, which then provides a direct value for the distance between the sensor diaphragm and the medium surface. Advantages at a glance • Unaffected by product properties (for example: dielectric constant, density or moisture) • Easy and fast commissioning due to preset application parameters • Calibration without filling or discharging Liquids or Solids
  • 15. FMU43 FMU90/95 15 Prosonic T Prosonic M Prosonic S Type FMU30 FMU40 FMU41 FMU42 FMU43 FMU44 FMU90 (1/2 channel) / FMU95 (5/10 channel) FDU90 FDU91 FDU91F FDU92 FDU93 FDU95 FDU96 Measuring range liquid ft m 26 8 16 5 26 8 32 10 49 15 65 20 10 3 32 10 32 10 65 20 82 25 – – solids ft m 11 3.5 6.5 2 11 3.5 16 5 23 7 32 10 3.9 1.2 16 5 16 5 32 10 49 15 147 45 230 70 Temperature °F °C -4° to 140° -20° to 60° -40° to 176° -40° to 80° -40° to 176° -40° to 80° -40° to 221° -40° to 105° -40° to 203° -40° to 95° -40° to 302° -40° to 150° Pressure (abs.) psi bar 10 to 44 0.7 to 3 10 to 44 0.7 to 3 10 to 37 0.7 to 2.5 10 to 58 0.7 to 4 10 to 44 0.7 to 3 10 to 22 0.7 to 1.5 10 to 44 0.7 to 3 Output 4 - 20 mA 4 - 20 mA/HART® , PROFIBUS-PA, Foundation™ Fieldbus 4 - 20 mA/HART® , PROFIBUS-DP 1, 3 or 6 relays or up to 4 switch inputs Prosonic M 2-wire or 4-wire device with compact design. • For sophisticated level measurement in liquids and bulk solids in storage tanks, agitators, on stockpiles and conveyor belts Prosonic T 2-wire ultrasonic device with compact design. • For simple applications in open tanks and storage tanks • As a relay variant for level limit detection (for example: at belt feed points) FMU30 FMU41 Prosonic S Ultrasonic measuring system for demanding applications, consisting of a transmitter (in a top-hat rail or field housing) and a sensor. • Level measurement • Flow measurement in open channels • Pump and screen control • Monitoring of crushers and conveyor belts • 1, 2, 5 or 10 sensors may be connected FDU93 FDU91 FDU91­F
  • 16. 16 Capacitance level measurement Liquicap Measurement in liquids Capacitance level measurement covers a wide range of applications which are not limited to process engineering. Simple and cost-effective probes offer a wealth of possibilities for level monitoring in liquids, particularly in small tanks, build-up forming media and extremely high temperatures. Certain interface measurements can also be solved with capacitance probes. Advantages at a glance • Accurate measurement in small tanks due to short response times • Measurement from probe end to process connection, no blocking distance • Technology tried and tested in millions of applications • Interface measurement independent of emulsion layers • Probes are pre-calibrated for full span (0-100%) in conductive fluids straight from the factory Functional principle The principle of capacitive level measurement is based on capacity change. An insulated probe (rod or cable) and the tank form a capacitor. The capacitance depends upon the product level - an empty tank has a lower capacitance while a filled tank has a higher capacitance. The measured capacitance is proportionate to the level. Functional principle interface measurement Media with a low dielectric constant (DK) cause very small changes of the capacitance value in level measurement while media with a high DK produce respectively large capacitance changes. In many interface applications, the medium with the lower DK is on top, for example oil on water. The upper medium provides only a minimum contribution to the overall capacitance value - only the water level (the inter- face layer) is thus issued as level.
  • 17. 17 Liquicap T Cost-effective continuous level measurement for conductive liquids from 30 µS. • Safe functioning unaffected by tank geometry • Calibration not required (0% / 100% preset) • Corrosion-resistant materials (for example: carbon fiber) Liquicap T Liquicap M Type (continuous) FMI21 FMI51 FMI52 Design Rod probe Rod probe Cable probe Measuring range ft m 8 2.5 13 4 32.8 10 Temperature °F °C -40° to 212° -40° to 100° -112° to 392° -80° to 200° -112° to 392° -80° to 200° Pressure psi bar -14.5 to 145 -1 to 10 -14.5 to 1,450 -1 to 100 -14.5 to 1,450 -1 to 100 Output 4 - 20 mA 4 - 20 mA/HART® , PFM Liquicap M For continuous level measurement and interface measurement in liquids. • No calibration required for conductive liquids • Especially suited to small tanks (measurement from the tip of the probe to the process connection, fast measurement) • Integrated build-up compensation provides stable measured values FMI52 FMI51 FMI21
  • 18. 18 Hydrostatic level measurement Waterpilot, Deltapilot, Deltabar Level measurement in liquids Hydrostatic pressure sensors for level measurement may be used in virtually all liquid media, from water to pastes and sludges. Even under difficult process conditions these sensors may be adjusted to the application in an optimum fashion. Differential pressure transmitters are used for level measurement in pressurized tanks as well as in abrasive and corrosive media. Functional principle Hydrostatic level measurement is based on the determination of hydrostatic pressure generated by the height of the column of fluid. The pressure is calculated on the basis of the following formula: P = h*ρ*g P = Pressure h = Level g = Gravity (constant) ρ = Specific weight (density) Advantages at a glance • Tried and tested measuring principle for temperatures up to 752°F (400°C) and pressures up to 6,000 psi (420 bar) • Easy engineering • Measurement unaffected by tank design or surface foam • Hygienic instrument designs • Water/wastewater designs • Process industry designs In constant medium density the height (h) is the only variable in this equation. The pressure is thus a direct level measurement. Hydrostatic pressure sensors consist either of a dry capacitive measuring diaphragm of ceramics or a silicon sensor with a metal diaphragm.
  • 19. 19 Waterpilot Compact device for level measurement in fresh water, wastewater and saltwater. • Robust housing with probe diameters of 0.9/1.2/1.7 in. (22/29/42 mm) • High accuracy ceramic sensor • Integrated temperature sensor • Materials conforming to potable water requirements Deltapilot S CONTITE™ measuring cell – waterproof, condensate-resistant, high long-term stability. • Hygienic instrument design for foods and pharmaceuticals • Safe two-chamber housing • Reliable measurement at temperature changes • Modular concept Deltabar S Applications in pressurized tanks, for example, in the chemical and petrochemical industry. • Robust sensor technology with high overload resistance • High accuracy and long-term stability • Fault and performance monitoring from the measuring cell through to the electronics FMX21 FMD76 FMD78 Ceramic Membrane FMB70 FMB70 with remote housing Waterpilot Deltapilot M/S Deltabar M/S Type FMX21 FMB50 FMB51 FMB52 FMB53 FMB70 PMD55 PMD75 FMD77 FMD78 Measuring range psi bar 1.5 to 300 0.1 to 20 1.5 to 150 0.1 to 10 Up to 600 Up to 40 Up to 240 Up to 16 Up to 600 Up to 40 Temperature °F °C -4° to 158° -20° to 70° 14° to 176° -10° to +80° 14° to 275° -10° to +135° -40° to +248° -40° to +120° -40° to +257° -40° to +125° -94° to +752° -70° to 400° Sensor Ceramic CONTITE™ (metal) Metal Accuracy (%) 0.2 (option of 0.1) 0.2 (option of 0.1) 0.1 0.1 (option of 0.075) 0.075 (option of 0.05) Output 4 - 20 mA, 4 - 20 mA HART® 4 - 20 mA/HART® , PROFIBUS-PA, Foundation™ Fieldbus FMB50 PMD55
  • 20. 20 One measuring principle for many different applications Vibronics – the solution for point level detection in liquids and solids Endress+Hauser led the way for safe and reliable level monitoring worldwide with the invention of the vibration principle almost 40 years ago. Today, point level detection has become an indispensable variable in process engineering. Float switches, capacitive, inductive, optical and ultrasonic switches are among those used for this purpose. The application and medium limitations of purely mechanical or purely electronic systems prompted Endress+Hauser to combine both systems into one measuring principle – the vibrating limit switches for liquids and bulk solids. State-of-the-art development tools such as the Finite Element Method, new production technologies and constant development have made a mechatronic success story of these limit switches. Advantages at a glance • Reliable in more than 3.5 million applications worldwide • May be used in all industries independent of media • Safety-oriented switching without calibration – also in case of an error • Automatic monitoring is included in every Liquiphant or Soliphant M instrument • Universal in any medium Point level switch measurement • Universally usable in the presence of air bubbles and foam (foam is not recognized as liquid) • Universally usable for the detection of solids under water • Universally usable in all pumpable liquids up to a viscosity of 10,000 cSt • Universally usable because of the independence of flow properties of bulk solids Point level switches for bulk solids, damping of the oscillation is recognized and a switching signal is issued if it falls below a certain amplitude. Point level switches for liquids register the frequency shift which occurs as the fork is submerged in liquid. • Universally usable in solids level measurement
  • 21. 21 In any industry A decisive advantage of the vibration principle is its mode of operation. Level limits are recognized and remain unaffected by the physical properties of the medium such as conductivity, dielectric constant, viscosity, changes in density, pressure or temperature. In addition, turbulence, foam or bubbles do not impair the operation. These unique performance features allow Liquiphant and Soliphant to be used in all process engineering industries. The most important industries include • Chemical/petrochemical industry • Pharmaceuticals (3.1.B and C.O.C) • Foods • Environment • Energy • Primaries No mechanically moving parts and no need for calibration are some benefits of choosing vibronic limit switches. Together with integrated automatic monitoring, this leads to a reliable system which has gained great recognition in process automation. Frequency change due to corrosion (maximum alarm) Hygiene design The Liquiphant hygiene line meets food requirements with polished sensors, respective connections and stainless steel housings. • Common connections, for example, sanitary, Varivent, DRD, TriClamp™ and NEUMO guarantee conformity. • The stainless steel housing is characterized by its resistance to aggressive cleaning agents and offers the benefits of no dead space, due resistance and easy cleaning. 3.1.B certified materials Process safety and reproducibility are terms which are becoming increasingly important, therefore, Endress+Hauser offers all parts in contact with the medium. For example, sensor and welding supplies in 3.1.B certified materials. Second process separation A pressure, gas or diffusion-tight feed-through as second line of defense prevents the medium from escaping into the atmosphere. Liquiphant M offers this second line of defense as an option and it comes standard in Liquiphant S FTL70/71. Frequency change due to build-up (minimum alarm) Increased process temperatures Point level measurement at process temperatures up to 536°F (280°C) (572°F (300°C) for maximum 50 hours) are no problem for the Liquiphant S FTL70/71. The requirements of materials and the development of instruments increase drastically in process temperatures above 390°F (200°C). Extreme requirements can only be realized by careful selection of suitable materials using state-of-the- art technologies and load simulation. Perfectly matched materials are required for permanent and reliable performance in extreme temperature fluctuations. Above: Fissures in V4A steel (in competitor’s instrument) Below: Stability in Duplex steel (Liquiphant S HT) Competence in liquids Safe measurement in demanding applications
  • 22. Electronics of switching unit Detection of frequency shift Resonance circuit Frequency shift as medium is entered Moved mass increases 22 Vibronic level measurement Liquiphant Point level detection in liquids The instruments of the Liquiphant family reliably monitor the level limits of all pumpable liquids in tanks and pipes. There are numerous applications from simple operational point level detection (minimum and maximum control), WHG-certified leakage monitoring and overspill protection through to protective equipment in plant parts subject to Safety Integrity Levels. Functional principle A tuning fork sensor is excited to its resonant frequency. The drive works piezoelectrically. The oscillating frequency or the amplitude changes as the fork enters the medium. The change is analyzed and translated into a switching signal. Advantages at a glance • Unaffected by medium properties such as conductivity, dielectric constant, viscosity, pressure and temperature • Highest degree of reliability and service life, even under extreme process conditions • Tried and tested instruments
  • 23. 23 Liquiphant T Liquiphant M Liquiphant S Type FTL20 FTL20H FTL50/51 FTL50H/51H FTL51C FTL70/71 Sensor length inch mm 1.5 38 2.5/6 to 235 65/148 to 6,000 6 to 115 148 to 3,000 2.5/6 to 235 65/148 to 6,000 Temperature °F °C -40° to 302° -40° to 150° -58° to 302° -50° to 150° -76° to 536° -60° to 280° Measuring range psi bar -14.5 to 580 -1 to 40 -14.5 to 928 -1 to 64 -14.5 to 928 -1 to 64 -14.5 to 580 -1 to 40 -14.5 to 1,450 -1 to 100 Process connections G ½”, ¾”, 1” G ¾”, 1”, Flange DIN/EN, ANSI, JIS Hygienic Hygienic Output AC, DC, ASi-Bus AC, DC, AC/DC relay, NAMUR, 8/16 mA, PFM, PROFIBUS-PA Liquiphant M Diverse instrument variants in a modular system. • Different construction lengths • Process connections, housings • Numerous electronic interfaces • Special designs • Density measurement Liquiphant S For highest process requirements and safety. • Process temperatures up to 536°F (280°C) • Functional safety SIL2/SIL3 Liquiphant T Compact instrument for simple and hygienic applications. • Very small instrument dimensions • Hygienic stainless steel design • External function testing FTL50HFTL50 FTL51C FTL70 FTL20 FTL20H
  • 24. CRN 24 Functional principle The frequency of the Liquiphant M changes relative to the density of the product. This signal is inputed into the FML621 density computer along with a signal from a temperature unit in order to calculate the actual density or concentration. Contact closures, 4-20 mA outputs or any variety of calculations can be provided by the FML621 for up to 5 separate applications at the same time. Advantages • Large number of process connection to choose from • Useable in hygienic applications • Calculation of customer specific units (°Brix, °Plato, °Baumé, etc.) possible • Up to 5 Liquiphant density sensors can be connect to the density computer FML621 Installation options Direct insertion in tanks and pipes Process temperature 32 to 176°F (0 to 80°C) or -58 to 302°F (-50 to 150°C) with reduced accuracy Process pressure 363 psi (25 bar) Accuracy 0.002g/cm³ Density / Concentration Vibronic – Liquiphant for density Quality measurement in liquids Utilizing the tried and true Liquiphant with all it’s varieties of process connections, housings and hazardous area ratings you can now measure density. You can measure the density of a product in a tank during a batching process. If you need to know when the grade or type of product in a pipeline changes then here is your solution. Complex computations that utilize 3-D tables like °Brix or °Plato are possible with the Liquiphant for Density. Advantages at a glance • Reduce costly manual lab tests • Process monitoring and controlling in-situ and online • Complying with tolerances is to increase quality • Industry independent • Any unit you require (°Plato, °Brix, °Baumé, etc.) Reproducibility 0.0007g/cm³ Units of density Norm density, °Brix, °Baumé, °Plato, Volume%, concentration, etc. with 2D and 3D tables. Formula editor to calculate customer specific units Output/ communication 4-20 mA, relay, Ethernet, Profibus® Approvals ATEX, FM, CSA, 3A, EHEDG, CRN, FDA, NACE Additional information Used with temperature and pressure transmitter for compensation and increased accuracy Application limits • Gas bubbles or build-up at the sensor fork • Fluid velosity 6.5 f/s (2 m/s) in pipes
  • 25. 25 Conductive Liquipoint, Probes Point level detection in liquids The conductive measuring principle offers the possibility for simple, safe detection of a limit value in conductive liquids. From secure inventories (minimum quantity) and the avoidance of tank overflow, to two-point and multi-point control (pump control), Liquipoint T performs. Liquipoint T, Probes Modular probe system for optimum adaptation to the application. • 1 to 5 rod and cable probes • Compact or separate instrumentation • Front-flush solution for pipes Functional principle A change in resistance between two conductors (electrodes) due to the presence or absence of a medium leads to a switching signal. In single-rod probes, the metallic tank wall serves as a counter electrode. If the probe is not covered, the resistance between probe and wall is theoretically infinite. As the medium covers the probe (conductive connection to the tank), the resistance assumes a finite value. A current flows and is translated into a switching signal. The smallest medium conductibility which can be calibrated amounts to 5 µS/cm. Advantages at a glance • Simple, cost-effective principle • Multi-point detection with one process connection • Liquid food applications with FDA- compliant materials Liquipoint T Probes Type FTW31 (rod) FTW32 (cable) FTW360 Measuring range inch mm 4 to 157 100 to 4,000 10 to 590 250 to 15,000 Front-flush Temperature °F °C -40° to 212 -40° to 100° -4° to 212° -20° to 100° Pressure psi bar -14.5 to 145 -1 to 10 -14.5 to 145 -1 to 10 Process connections G 1½” G ¾” Output DC, AC/DC relay, NAMUR, switching unit FTW325 AC/DC relay FTW360 FTW31 FTW32
  • 26. Electronics of switching unit Detection of amplitude Resonance circuit Amplitude decreases as bulk solids are entered High degree of reliability since process connection is free of torque moment 26 Vibronic level measurement Soliphant Point level detection in bulk solids The Soliphant range offers robust level limit switches for applications in powdery, fine-grained and lumpy bulk solids and solids with low density, for example, caused by fluidizing. The different designs allow application diversity – Soliphant can even be used in hazardous areas. Typical examples are found in primaries (cement, plaster), the chemical industry (plastic granules, detergents), the food industry (flour, sugar) and animal feed production (wheat, corn). Functional principle A single-rod or fork oscillating system is used as a sensor in the Soliphant family. The oscillating system (single rod/fork) is excited to its resonant frequency. The oscillation amplitude is damped as the product covers the sensor. Maintenance and calibration or specific settings are not required. External vibration or flow properties of the medium do not impair measurement. Advantages at a glance • Unaffected by medium properties such as conductivity, dielectric constant, pressure and temperature • Large range of applications due to fork and single-rod oscillation system • Highest degree of reliability and service life, even under extreme process conditions
  • 27. 27 Soliphant T Soliphant M Type FTM20 FTM21 (rod) FTM50 FTM51 (rod) FTM52 (cable) Sensor length inch mm 10 250 20/40/60 500/1,000/1,500 5.7/8 145/200 12 to 160 300 to 4,000 30 to 800 750 to 20,000 Temperature °F °C -40° to 302° -40° to 150° -60° to 536° -50° to 280° -40° to 176° -40° to 80° Pressure psi bar -14.5 to 360 -1 to 25 -14.5 to 90 -1 to 6 -14.5 to 30 -1 to 2 Density lbs/ft3 g/l From 12.5 From 200 From 0.6 From 10 Output DC, AC/DC relay AC, DC, AC/DC relay, 8/16 mA, NAMUR, PFM, TIIS, NEPSI Soliphant T Compact single-rod sensor or with tube extension. • No incorrect switching due to jamming medium • Unaffected by external vibration due to detached drive Soliphant M Diverse instrument variants combined into a modular sytem. • Different construction lengths • Process connections, housings • Numerous electronic interfaces • Special designs • Optional polished and coated sensor surface Further applications • Filling nozzle disconnection at a loading station • Solids detection underwater FTM20 FTM52 FTM51 FTM50 with separate electronics FTM21 FTM50
  • 28. 28 Capacitance Minicap, Nivector, Solicap, Liquicap Point level detection in liquids and bulk solids Capacitive level measurement covers a wide range of applications which are not limited to process engineering. Simple and cost-effective probes offer many possibilities for point level detection in liquids and bulk solids. This measuring principle is particularly suited to applications involving aggressive media and heavy build-up. Functional principle The capacitive level measurement principle is based on the capacity change of a capacitor due to a change in level. The probe (rod or cable) and the silo wall form the two electrodes of a capacitor. As product (dielectric constant 1) enters the electric field between the probe and the silo wall the capacity increases. This capacity change is analyzed and leads, with the appropriate setting, to switching. Advantages at a glance • Tried and tested technology • Universally adaptable probes • Reliable performance also in viscous media or heavy build-up The sensors are largely unaffected by low build-up formation as long as the product does not create a bridge between the probe and the silo wall. Probes with active build- up compensation are used for media prone to strong build-up.
  • 29. 29 Liquicap M Modular probe system for applications in highly viscous liquids. • Temperatures from -112° to 392°F (-80° to 200°C) • Reliable level limit detection due to active build-up compensation • Interface detection • Two-point control (pump control) Solicap M/S Robust instrument design for fine-grained to coarse-grained bulk solids. • Probes easy to shorten • High tensile loads up to 13,488 lbs (60 kN) for cable probes • High lateral loads up to 590 ft/lb (300 Nm) for rod probes • Process temperatures up to 752°F (400°C) Nivector, Minicap Preferred in small tanks with powdery to fine-grained bulk solids. • Calibration not required • Small, compact design • Easy sensor exchange in full silo by protector • Integrated active build-up compensation Nivector Minicap Solicap M Solicap S Liquicap M Type FTC968 FTC260 FTC262 FTI55 FTI56 FTI77 FTI51 FTI52 Design Compact Compact Cable Cable Cable Sword probe / Cable probe Rod Cable Sensor length inch mm Front-flush 5.5 140 20 to 236 500 to 6,000 4 to 157 100 to 4,000 20 to 866 500 to 22,000 8 to 40 sword 20 to 790 cable 200 to 1,000 sword 500 to 20,000 cable 4 to 236 100 to 6,000 16.5 to 472 420 to 12,000 Temperature °F °C -4° to 176° -20° to 80° -40° to 248° -40° to 120° -40° to 176° -40° to 80° -58° to 356° -50° to 180° -58° to 752° -50° to 400° -112° to 392° -80° to 200° Pressure psi bar -14.5 to 87 -1 to 6 -14.5 to 363 -1 to 25 -14.5 to 87 -1 to 6 -14.5 to 363 -1 to 25 -14.5 to 145 -1 to 10 -14.5 to 1,450 -1 to 100 Output DC, AC DC, AC/DC relay DC, AC/DC relay, 8/16mA, PFM, 2-wire, 3-wire DC, AC/DC relay, 8/16mA, PFM, 2-wire, 3-wire FTC260 FTC968 FTI56 FTI51 FTI52FTI55 FTI77
  • 30. 30 Gamma level measurement Gammapilot Point level detection, level, density and interface measurement As early as 1962, the first Endress+Hauser radiometric measuring lines were launched. Since then, more than four decades have passed and this measuring principle is still providing decisive advantages. Radiometric instrumentation is used where other measuring principles fail due to extreme process conditions or because of mechanical, geometric or construction conditions. Transducer and secondary containment Transmitter Advantages at a glance • Four measuring tasks in one measuring principle • Non-contact, external measurement for the highest degree of safety and reliability under the most extreme process conditions • Functional safety according to SIL2/3 and IEC 61508 • Standardized communication via HART® , PROFIBUS PA or FOUNDATIONTM Fieldbus • Overspill protection WHG The operating principle The gamma source, either a cesium or cobalt isotope, emits radiation which is attenuated as it passes through materials. A transmitter, mounted on the opposite side of the vessel or pipe, converts this radiation into an electrical signal. The strength of this signal is essentially determined by the distance between the radiation source and the transmitter, as well as the thickness and density of any material between source and transmitter. The actual measuring principle is based on the absorption of radiation by the product to be measured: • The material absorbs almost all of the radiation in level or limit applications. • In density or interface layer measurement, the absorption changes while a fraction of the original radiation still reaches the transmitter, even at maximum density.
  • 31. 31 Gammapilot M The variable transmitter concept with NaI crystal or plastic scintillators in different lengths guarantees optimum adaptation to individual applications. The transmitter contains a scintillator, photomultiplier and switching unit. FMG60 Gammapilot M Type FMG60 Sensor length or measuring range Density 2 in 50 mm Level limit 8/16 in 200/400 mm Level/interface 16 to 80 in 400 to 2,000 mm With cascade mode as desired Process Temperature °F °C No limitation Process Pressure psi bar No limitation Output 4-20 mA/HART® , PROFIBUS-PA, Foundation™ Fieldbus, pulses for cascade mode Source in the source container Different source intensities (activities) are available for various applications. The source is installed in the source container. Different overall dimensions provide optimum radiation protection. Support through competence – from planning through to realization • Comprehensive consultation by our Gamma Project Team (GPT) specialists • Source and activity calculation using Applicator, Endress+Hauser�s product design and selection program Comparison of source sizes Level limit detection Continuous level measurement according to IEC 61508 and ISA S84.01 Gamma-Modulator FHG65 For effective suppression of background and extraneous radiation (for example: from non-destructive materials testing). The Gammapilot M can separate useful signals from parasitic radiation by its modulated radiation. This separation enables continuing measurements, therefore increasing plant availability and the safety of measurements. Density measurement Option: Pt100 for temperature compensation or mass flow with volume flowmeter FHG65
  • 32. 32 Interface measurement Separate the best from the rest Interface measurement for any application It is not the instrumentation but your application which is most important. We provide the optimum interface measurement solution in relation to your process requirements. Precise interface measurement is important in continuous and dynamic processes. Is the overall level constant or variable, and if so, in which range? Should the overall level be available as a measured value in addition to the interface measurement. Does emulsion occur during measurement? The answers to such questions have a strong influence on the correct selection of instrumentation. We offer you transparency in relation to options, application limits and commissioning of the individual measuring principles. Guided radar, multiparameter, capacitance instrumentation or gamma – we support you in your application. Gamma The gamma source emits radiation which is attenuated as it penetrates the container wall and the medium. On the opposite side of the container, a detector converts the radiation received into an electric signal. The measuring effect results from the fact that different interfaces absorb (attenuate) the radiation differently. If the transmitter has been calibrated to the media by wet calibration once, a correlation to the measurement of the interface results automatically. Guided radar As the pulses impact the medium surface, only part of the sending pulse is reflected. Especially in media with a low dielectric constant (DK), the other part penetrates the medium. As the signal enters the lower medium with a higher dielectric constant (DK) it is reflected once more. Taking the delayed Time-of- Flight of the pulse through the upper medium into consideration the distance to the interface is determined.. Multiparameter The name of the innovation in interface measurement is FMP55 Multiparameter. This instrument combines the advantages of the capacitance and guided radar measuring principles. Emulsion layers may cause signal losses in interface detection in guided radar measurements. Only Levelflex FMP55 Multiparameter can guarantee safe measured values for both the interface and the overall level with this unique, redundant measuring system. Functional principles Capacitance Media with a small dielectric constant (DK) cause very small changes of the capacitance value while media with a high DK produce respectively large capacitance changes in level measurement. In many interface applications, the medium with the smaller DK value is on top, e.g. in hydrocarbon on water. The upper medium merely provides a minimum contribution to the overall capacitance value – the issued level thus only refers to the water level (the interface).
  • 33. 33 The application determines the sensor Measuring task Measuring principle Features / Advantages Application limits / Conditions Clear interface liquid / liquid • Guided radar Levelflex FMP51/52/54 Simultaneous acquisition of interface layer and total level if clear interface No wet calibration required Not affected by the density of the medium Applications up to 842°F / 5800 psi (450°C / 400 bar) Probes can be shortened (rod) • • • • • DK of the upper medium may be max. 10 Difference of the DKs between the two media must be 10 Emulsion layer up to max. 2 (50 mm) allowable For interface measurement, the thickness of the upper phase must be min. 2.4 (60 mm) • • • • Clear interface liquid / liquid Interface with emulsion layer liquid / liquid • • Multiparameter Levelflex FMP55 Simultaneous acquisition of interface layer and overall level, also in case of emulsions Independent of medium density Wet calibration not required Applications up to 392°F (200°C) PTFE-coated probe • • • • • DK value changes of the upper medium affect the accuracy DK value of the upper medium may be max. 10 DK value difference between both media must be 10 For interface layer measurement, the thickness of the upper phase must be minimum 2.4 (60mm) • • • • Interface with emulsion layer liquid / liquid • Capacitance Liquicap FMI51/52 Tried and tested instrumentation No wet calibration required Not affected by the density of the medium Unproblematic use in emulsion layers Ideal for very small measuring ranges Applications up to 392°F / 1450 psi (200°C / 100 bar) • • • • • • Difference of the dielectric constant (DK) between the two media must be 10 The upper medium may not be conductive Accuracy impairment in case of nonconductive build-up on the probe The smaller the vessel the higher the influence of DK changes in the upper medium The total level is not measured • • • • Interface with emulsion layer liquid / liquid Interface liquid / solid Multiple layer interface liquid / solid • • • Gamma Gammapilot FMG60 Non-invasive and maintenance-free measuring method Unaffected by pressure and temperature Only slight influence by build-up Unproblematic use in emulsion layers Solution for multiphase interface layers using several detectors • • • • • Density changes of the medium influences accuracy The total level is not measured (possible with further source and detector) Calibration with media necessary • • •
  • 34. 34 Certified quality Our goal is performance Test Center: Endress+Hauser USA The Endress+Hauser Test Center (internationally accredited: DATECH, FM, CSA) has three laboratories – for instrument safety, application engineering and electromagnetic compatibility. The different test facilities enable us to ensure and improve the reliability and the quality of Endress+Hauser instruments under realistic test conditions. In addition, the instruments can be tested for new applications in advance, for example, during their development phase. In different “endurance tests” they are exposed to the same extreme conditions which are expected in later applications. These include tests involving dust (explosion protection), abrasion and attrition, temperature and moisture, mechanical stress tests and splash water. Apart from a fully automatic tank test facility of 1,585 gallons which enables us to simulate even the most difficult applications, the Endress+Hauser Test Center also operates an accredited EMC laboratory. Advantages at a glance • Measurements are traceable and reproducible at any time • Combined theoretical and practical instrument safety • Accredited EMC laboratory according to EN 45 001 requirements Calibration Quality has many components. On a company radar reference section, instruments are calibrated (if requested, under the supervision of a Bureau of Standards officer) with an absolute accuracy of 0.5 mm (2 sigma value) based on the international OIML R85 requirements. This calibration is recognized by numerous national calibration authorities (PTB, NMi, BEV, etc.) and constitutes the basis for the employment of the instruments in public custody transfer applications, for example, tank farms, ports, airports. Endress+Hauser offers complete inventory management systems for such applications.
  • 35. 35 Endress+Hauser’s broad range of measuring principles offers users a custom-made solution for their applications. A solution which not only satisfies the technical requirements, but also provides the right price-performance ratio. Safety starts with selection Safety-oriented instrumentation with SIL The process industry demands the highest degree of safety and reliability from the components of distributed control systems (DCS). Endress+Hauser is the leading provider of SIL-certified instruments (Safety Integrity Level) in level, pressure, flow and temperature sensor technology. The safety level required for a process plant is classified according to the international IEC 61511 and ISA standard and depends on the risk inherent in the plant. In order to reduce the risk to people, the environment and the plant, IEC 61508, the international standard for functional safety, describes the guidelines for instruments in protective functions. A DCS protection facility usually consists of an instrument, a control part and an actuator. Both standards subdivide plants and equipment into four safety categories – from SIL1 for low risks through to SIL4 for very high risks. Software tools for safe selection Applicator Our Applicator program for the selection and design of process instruments has been tried and tested in practical applications for more than 20 years. Step- by-step, Applicator requests details on all important parameters. After the process limits have been entered, Applicator proposes suitable measuring principles or instrument range for the application. But Applicator can do more than that: • Easy and safe design of measuring points • Project documentation (acquisition, archiving and retrieval of design results) • Extensive databases with details of more than 300 media • Conversion function for physical units W@M Web-Enabled Asset Management To achieve the efficient asset management of instruments, access to all traceable technical and commercial data that pertains to each instrument’s life-cycle is of the utmost importance. Our W@M (Web- enabled Asset Management) is an enterprise portal, available on Internet, which enables a real-time access to all relevant data for the instrument’s maintenance until its replacement. From the time the instrument is selected until it is removed from the process, including procurement, installation, start-up and operation, you may link to the Endress+Hauser databases to access all technical documentation relative to the device and get all relevant information for easy follow-up of its measurement.
  • 36. Liquid Analysis • Conductivity • pH/ORP • Chlorine • Dissolved oxygen • Turbidity • Chemical analyzers • Nitrate/organic sensors • Sludge level Recorders • Paperless recorders • Visual data managers • Safety data managers • Displays • Barriers • Power supplies Solutions • Wireless networks • Inventory control • Energy monitoring • Tank farm monitoring • Life cycle management • Plant asset management • Flow management solutions Service • Start-up • Training • Calibration • Maintenance contracts • Installed base audit Level • Capacitance (RF) • Conductive • Mechanical • Vibration • Ultrasonic • Radar • Guided radar (TDR) • Hydrostatic Pressure • Gauge/absolute • Differential pressure • Hydrostatic Flow • Electromagnetic • Vortex shedding • Coriolis mass flow • Ultrasonic • Open channel • D/P flow • Thermal mass flow Temperature • Temperature transmitters • RTDs/thermocouples • Sensors Endress+Hauser’s product portfolio FA00001F/24/EN/13.11 US/INDD CS2/June 2011 Canada Endress+Hauser Canada 1075 Sutton Drive Burlington, ON L7L 5Z8 Tel: 905-681-9292 800-668-3199 Fax: 905-681-9444 info@ca.endress.com www.ca.endress.com USA Endress+Hauser, Inc. 2350 Endress Place Greenwood, IN 46143 Tel: 317-535-7138 Sales: 888-ENDRESS (888-363-7377) Service: 800-642-8737 Fax: 317-535-8498 inquiry@us.endress.com www.us.endress.com Mexico Endress+Hauser México S.A. de C.V. Fernando Montes de Oca 21 Edificio A Piso 3 Fracc. Industrial San Nicolás 54030 Tlalnepantla de Baz Estado de México México Tel: +52 55 5321 2080 Fax: +52 55 5321 2099 eh.mexico@mx.endress.com www.mx.endress.com International For international locations visit: www.endress.com/worldwide 06.11/SC USA(KF) ISO 9001 Certified