1. PT UNITED TRACTORS PANDU ENGINEERING
Background Bending Machine Investment
Existing Machine Capabilities
Future Needs
Machine Comparation
Lay Out & Budget Investment

2. PT UNITED TRACTORS PANDU ENGINEERING
Project Background
• Production achievement of critical product (Small & Medium Vessel, HD Vessel &
Trailer) depends on Bending Machine due to product design & process needed
• Higher production cost in term of tangible cost IDR 6 Mill/set and intangible in term of
process lead time, transportation, etc
• Future opportunity that presented so many kind & variety of products demanded by
customers

3. PT UNITED TRACTORS PANDU ENGINEERING
Project Background
• Production achievement of critical product (Medium Vessel, Light Vessel & Trailer)
depends on Press Bend Machine due to product design & process needed.

4. PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio YSD 1600

5. PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio LVD 135

6. PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio LVD 300

7. PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio

8. PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Bending Machine Availability

9. PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Data Punch & Dies

10. PT UNITED TRACTORS PANDU ENGINEERING
Future Needs
• Bending Force Analysis
The Formula :
• With thickness (S value)  (15 mm), maximum (l) length of material  (8.5m) and
minimum V value  40 mm, result F (pressing Force)  8032,5 kN. That value is still
under the F value of UTE bending machine (YSD 1600)  10000 kN
• So, It doesn’t need a new bending machine
• Its better to invest the intercangeable punches & dies

11. PT UNITED TRACTORS PANDU ENGINEERING
Future Needs
Bending Machine for Design & Process Needs
• Need some punches & dies that are modified based on bending shape
needed
• Punches & Dies are intercangeable for all of bending machines
• UTE doesn’t need to invest new bending machine. But if it’s still considering to
invest, bending machine with pressing force 10000 kN & working length 8 m
is the right choosen one.

12. Machine Supplier
Recommended Supplier

13. Machine Comparation

14. Machine Comparation

15. Lay Out Machine
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16. Budget Investment
OL1-2012
No SUBJECT Div/Dept Mei Jun Jul Agust Sep Okt Nop Des Total
Q1 Q1 Q1 Q1 Q1 Q1 Q1 Q1 Q1
MACHINERY
1 Welding Machine RF 500 PLANT - 600 600 - 700 300 - 2.200
2 Welding Machine KR 500 PLANT - 250 - 250 125 250 125 250 1.250
3 OHC 10 ton PLANT 480 480 - 480 - 480 480 2.400
4 OHC 5 ton PLANT 350 350 700 1.000 400 2.800
5 Bug-o Flexible PLANT - 60 60 - 60 60 60 - 300
6 Dryer PLANT - 300 - 300 300 300 - 300 1.500
7 Compressor PLANT - 600 - 600 600 600 - 600 3.000
8 Genset PLANT 300 400 100 800
9 Robot painting blasting (asumsi klo project DV/TV bolted jalan) PLANT 2.400 - 2.400 - 4.800 - 2.400 - 12.000
10 Robot Welding PLANT - 2.000 - 2.000 - 2.000 - - 6.000
11 Cutting Machine PLANT - - - 1.000 - 1.000 1.000 - 3.000
11 Roll Bending (include pondasi) PLANT 2.000 3.000 3.000 2.000 10.000
12 Painting & Blasting (Patria Lite) PLANT 3.000 2.000 3.000 2.500 2.000 12.500
Budget Roll Bending 10 M (include pondasi)