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[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 18, the reader should be able to: Continued
[object Object],[object Object],[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 18, the reader should be able to:
[object Object],KEY TERMS: Continued
[object Object],KEY TERMS:
ENERGY AND POWER ,[object Object]
ENGINE CONSTRUCTION OVERVIEW ,[object Object],Rotating Assembly  Pistons are installed in the block and move up and down during engine operation. Pistons are connected to  connecting rods , which connect the pistons to the crankshaft. The crankshaft converts the up-and-down motion of the piston to rotary motion, which is then transmitted to the drive wheels and propels the vehicle. See Figure 18–1. Continued NOTE:   An  external combustion engine  is an engine that burns fuel outside of the engine itself, such as a steam engine.
Figure 18–1  The rotating assembly for a V-8 engine that has eight pistons and connecting rods and one crankshaft.
[object Object],Figure 18–2  A cylinder head with four valves per cylinder, two intake valves (larger) and two exhaust valves (smaller) per cylinder.
[object Object],Continued Cooling System  All engines must have a cooling system to control engine temperatures. While some older engines were air-cooled, all current production passenger vehicle engines are cooled by circulating antifreeze coolant through passages in the block and cylinder head.
Figure 18–3  The coolant temperature is controlled by the thermostat which opens and allows coolant to flow to the radiator when the temperature reaches the rating temperature of the thermostat. The coolant picks up heat from the engine and after the thermostat opens, the water pump circulates the coolant through the radiator where the excess heat is released to the outside air, cooling the coolant. Coolant is continuously circulated through the cooling system and the temperature is controlled by the thermostat.
[object Object],Figure 18–4 A typical lubrication system, showing the oil pan, oil pump, oil filter, and oil passages. An oil pump, which is driven by the engine, forces oil through the oil filter and into passages in the crankshaft and block. These passages are called  oil galleries .   Oil is also forced up to the valves and then falls down through openings in the cylinder head and block back to the oil pan.
[object Object],Continued ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
FOUR-STROKE CYCLE OPERATION ,[object Object],The downward movement of the piston draws the air–fuel mixture into the cylinder through the intake valve on the intake stroke. On the compression stroke, the mixture is compressed by the upward movement of the piston with both valves closed. Ignition occurs at the beginning of the power stroke, and combustion drives the piston downward to produce power. On the exhaust stroke, the upward-moving piston forces burned gases out the exhaust valve.  Figure 18–5
[object Object],[object Object],[object Object],[object Object]
[object Object],Figure 18–6  Cutaway of an engine showing the cylinder, piston, connecting rod, and crankshaft. Continued Combustion pressure developed in the combustion chamber at the correct time will push the piston downward to rotate the crankshaft. A piston that moves up and down, or reciprocates, in a  cylinder  can be seen in this illustration. The piston is attached to a  crankshaft  with a  connecting rod .
THE 720º  CYCLE ,[object Object],Continued Angle with three cylinders: 720°/3 = 240° Angle with four cylinders: 720°/4 = 180° Angle with five cylinders: 720°/5 = 144° Angle with six cylinders: 720°/6 = 120° Angle with eight cylinders: 720°/8 = 90° Angle with ten cylinders: 720°/10 = 72°
[object Object]
ENGINE CLASSIFICATION AND CONSTRUCTION ,[object Object],[object Object],[object Object],Figure 18–7a  Automotive engine cylinder arrangements. An inline engine places all cylinders in a straight line. Four- , five- , and six-cylinder engines are common inline engines. Continued
[object Object],Figure 18–7b  Automotive engine cylinder arrangements. Continued
[object Object],Figure 18–8 A horizontally opposed engine design helps to lower the vehicle’s center of gravity.
[object Object],Figure 18–9 A longitudinally mounted engine drives the rear wheels through a transmission, drive shaft, and differential assembly. Figure 18–10 Two types of front-engine, front-wheel drive. Continued
[object Object],NOTE:   Although it might be possible to mount an engine in different vehicles both longitudinally and transversely, the engine component parts may  not  be interchangeable. Differences can include different engine blocks and crankshafts, as well as different water pumps. For high-speed engine operation, the camshaft should be overhead (over the valves). Some engines use one camshaft for the intake valves and a separate camshaft for the exhaust valves. When the camshaft is located in the block, the valves are operated by lifters, pushrods, and rocker arms. Continued
Figure 18–11 Cutaway of a V-8 engine showing the lifters, pushrods, roller rocker arms, and valves. ,[object Object]
[object Object],Figure 18–12 SOHC engines usually require additional components such as a rocker arm to operate all of the valves. DOHC engines often operate the valves directly.
Figure 18–13  A dual overhead camshaft (DOHC) V-8 engine with part of the cam cover cut away. NOTE:   A V-type engine uses two banks or rows of cylinders. An SOHC design therefore uses two camshafts, but only one camshaft per bank (row) of cylinders. A DOHC V-6, has four camshafts, two for each bank.
[object Object],[object Object],[object Object]
[object Object],Figure 18–14 Rotary engine operates on the four-stroke cycle but uses a rotor instead of a piston and crankshaft to achieve intake, compression, power, and exhaust stroke. What is a Rotary Engine? The engine has a triangular-shaped rotor turning in a housing, in the shape of a geometric figure called a two-lobed  epitrochoid . A seal on each corner, of the rotor is in constant contact with the housing, so the rotor turns with an eccentric motion. The rotor center moves around the engine center.
ENGINE ROTATION DIRECTION ,[object Object],Continued Figure 18–15 Inline four-cylinder engine showing principal and nonprincipal ends. Normal Direction of rotation is clockwise (CW) as viewed from the front or accessory belt end (nonprincipal end).
[object Object]
[object Object],Where Does an Engine Stop? It has been determined an engine usually stops when one of the cylinders is about 70 degrees before top dead center (BTDC) on the compression stroke with a variation of plus or minus 10 degrees.  This explains why techs discover that the starter ring gear is worn at two locations on a four-cylinder engine. The engine stops at one of the two possible places depending on which cylinder is on the compression stroke.
BORE ,[object Object],Figure 18–16 The bore and stroke of pistons are used to calculate an engine’s displacement. Pressure is measured in units, such as pounds per square inch (psi). The greater the area (in square inches), the higher the force exerted by the pistons to rotate the crankshaft.
STROKE ,[object Object],ENGINE DISPLACEMENT Engine size is described as  displacement , the cubic inch (cu. in.) or cubic centimeter (cc) volume displaced or  swept by all of the pistons. A liter (L) is equal to 1,000 cubic centimeters; therefore, most engines today are identified by their displacement in liters. Continued 1L = 1,000 cc  1L = 61 cu. in.  1 cu. in. = 16.4 cc
[object Object],The easiest and most commonly used formula is: Bore x bore x stroke x 0.7854 x number of cylinders For example, a 6-cylinder engine where: Bore = 4.000,  Stroke = 3.000 in.  Applying the formula: 4.000 in. x 4.000 in. x 3.000 in. x 0.7854 x 6 = 226 cu. in. Because 1 cubic inch equals 16.4 cubic centimeters, displacement equals 3,706 cubic centimeters or, rounded to 3,700 cc, 3.7 liters. To convert cubic inches to liters:  61.02 cubic inches = 1 liter Example: From liter to cubic inch—5.0 L x 61.02 = 305 CID From cubic inch to liter—305 / 61.02 = 5.0 L
[object Object]
ENGINE SIZE CONVERSION CHART Liters to Cubic Inches See the complete chart on Page 146 of your textbook.
Most engine sizes are currently identified by displacement in liters. However, not all 3.8-liter engines are the same. Examples: All 3.8 Liter Engines Are Not the Same! The exact conversion from liters (or cubic centimeters) to cubic inches is 231.9 cubic inches. Due to rounding of cubic-inch displacement and cubic-centimeter volume, several entirely different engines can be marketed with the same liter designation. To reduce confusion and possibility of ordering incorrect parts, the VIN should be noted for the vehicle being serviced. Since 1980, the engine identification number or letter is usually the eighth digit or letter from the left. Smaller, 4-cylinder engines can also cause confusion because manufacturers use engines from both overseas and domestic manufacturers. Always refer to service manual information to be assured of correct engine identification. Chevrolet-built Buick-built Ford-built 3.8-L, V-6 229 cu. in. 3.8-L, V-6 (also called 3,800 cc) 231 cu. in. 3.8-L, V-6 232 cu. in. Engine  Displacement
COMPRESSION RATIO ,[object Object],Figure 18–17 Compression ratio is the ratio of the total cylinder volume (when the piston is at the bottom of its stroke) to the clearance volume (when the piston is at the top of its stroke). Compression ratio  ( CR ) is the ratio of the volume in the cylinder above the piston when the piston is at the bottom of the stroke to the volume in the cylinder above the piston when the piston is at the top of the stroke.
COMPRESSION EFFECT CHART See the chart on Page 147 of your textbook.
Figure 18–18  Combustion chamber volume is the volume above the piston with the piston at top dead center. ,[object Object]
THE CRANKSHAFT DETERMINES THE STROKE ,[object Object],Figure 18–19 The distance between the centerline of the main bearing journal and centerline of the connecting rod journal determines the stroke of the engine. This photo is a little unusual because this is from a V-6 with a splayed crankshaft used to even out the impulses on a 90°, V-6 design.
TORQUE ,[object Object],Figure 18–20 Torque is a twisting force equal to the distance from the pivot point times the force applied expressed in units called pound-feet (lb-ft) or Newton-meters (N-m). The metric unit for torque is Newton-meters because Newton is the metric unit for force and the distance is expressed in meters. One pound-foot = 1.3558 Newton-meters One Newton-meter = 0.7376 pound-foot
POWER ,[object Object]
HORSEPOWER AND ALTITUDE ,[object Object],An engine that develops 150 brake horsepower at sea level will only produce about 85 brake horsepower at the top of Pike’s Peak in Colorado at 14,110 feet (4,300 meters). Supercharged and turbocharged engines are not as greatly affected by altitude as normally aspirated engines. Normally aspirated, remember, means engines that breathe air at normal atmospheric pressure.
A good, efficient engine is able to produce a lot of power from little displacement. A common rule of thumb is that an engine is efficient if it can produce 1 horsepower per cubic inch of displacement. Many engines today are capable of this feat, such as the following: Quick and Easy Engine Efficiency Check Ford Chevrolet Chrysler Acura 4.6-L V-8 (281 cu. in.) — 305 hp 3.4-L V-6 (207 cu. in.) — 210 hp 3.5-L V-6 (214 cu. in.) — 214 hp 3.2-L V-6 (195 cu. in.) — 270 hp Mfg  Displacement  HP An engine is very powerful for its size if it can produce 100 hp per liter. This efficiency goal is harder to accomplish. Most factory stock engines that can achieve this feat are supercharged or turbocharged.
SUMMARY ,[object Object],[object Object],[object Object],[object Object]
end

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Chapter 18

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  • 8. Figure 18–1 The rotating assembly for a V-8 engine that has eight pistons and connecting rods and one crankshaft.
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  • 11. Figure 18–3 The coolant temperature is controlled by the thermostat which opens and allows coolant to flow to the radiator when the temperature reaches the rating temperature of the thermostat. The coolant picks up heat from the engine and after the thermostat opens, the water pump circulates the coolant through the radiator where the excess heat is released to the outside air, cooling the coolant. Coolant is continuously circulated through the cooling system and the temperature is controlled by the thermostat.
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  • 27. Figure 18–13 A dual overhead camshaft (DOHC) V-8 engine with part of the cam cover cut away. NOTE: A V-type engine uses two banks or rows of cylinders. An SOHC design therefore uses two camshafts, but only one camshaft per bank (row) of cylinders. A DOHC V-6, has four camshafts, two for each bank.
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  • 37. ENGINE SIZE CONVERSION CHART Liters to Cubic Inches See the complete chart on Page 146 of your textbook.
  • 38. Most engine sizes are currently identified by displacement in liters. However, not all 3.8-liter engines are the same. Examples: All 3.8 Liter Engines Are Not the Same! The exact conversion from liters (or cubic centimeters) to cubic inches is 231.9 cubic inches. Due to rounding of cubic-inch displacement and cubic-centimeter volume, several entirely different engines can be marketed with the same liter designation. To reduce confusion and possibility of ordering incorrect parts, the VIN should be noted for the vehicle being serviced. Since 1980, the engine identification number or letter is usually the eighth digit or letter from the left. Smaller, 4-cylinder engines can also cause confusion because manufacturers use engines from both overseas and domestic manufacturers. Always refer to service manual information to be assured of correct engine identification. Chevrolet-built Buick-built Ford-built 3.8-L, V-6 229 cu. in. 3.8-L, V-6 (also called 3,800 cc) 231 cu. in. 3.8-L, V-6 232 cu. in. Engine Displacement
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  • 40. COMPRESSION EFFECT CHART See the chart on Page 147 of your textbook.
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  • 46. A good, efficient engine is able to produce a lot of power from little displacement. A common rule of thumb is that an engine is efficient if it can produce 1 horsepower per cubic inch of displacement. Many engines today are capable of this feat, such as the following: Quick and Easy Engine Efficiency Check Ford Chevrolet Chrysler Acura 4.6-L V-8 (281 cu. in.) — 305 hp 3.4-L V-6 (207 cu. in.) — 210 hp 3.5-L V-6 (214 cu. in.) — 214 hp 3.2-L V-6 (195 cu. in.) — 270 hp Mfg Displacement HP An engine is very powerful for its size if it can produce 100 hp per liter. This efficiency goal is harder to accomplish. Most factory stock engines that can achieve this feat are supercharged or turbocharged.
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  • 48. end