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1




      Phase Change Materials

                               A brief overview




PLUSSPLUSS®
     ®                       www.pluss.co.in
                        www.pluss.co.in
About Pluss
2



     Our strengths
      Indigenous “home grown” technologies
      Cost effectiveness
     Technology providers
      Thermal Energy Storage
      Plastics Technology
     We believe in
      Consistent development
      Pragmatic development

     PLUSS®                          www.pluss.co.in
About Pluss
3



     The stakeholders

      Tata Innovation fund
        PE fund that has invested US$ 2.7 million.
      Shareholders
      Employees
        A family of 50, and growing.
      Customers
        International and Domestic



     PLUSS®                                www.pluss.co.in
Pluss PCM: The timeline
4




     PLUSS®                   www.pluss.co.in
5




    Phase Change Materials (PCMs) &
           the three questions




     PLUSS®              www.pluss.co.in
Why
6


    □ Prolongs the duration at which temperatures(cold/hot)
      need to be maintained without external source.




    □ A green concept – reduces pollution
    □ Shift peak loads to off-peak hours (a storage device)
    □ As a back-up
    □ Save Energy/Cost
       PLUSS®                                www.pluss.co.in
How
7




     PLUSS®   www.pluss.co.in
Pluss PCM: The range
8



                                             Hydrated salts based
                                           PCMs are available for the
                     Micro-                entire gamut of functional
                  encapsulated
                      PCM                  temperatures



       Hydrated                  Organic     Organic
         salts                    PCMs     PCMs, microcapsules and
                                           Form-stable PCMs
                                           available in the mid-
                                           temperature range
                     Form
                    stable
                    PCMs
                                             Wide temperature
                                           range: -36 ⁰ C to 89 ⁰C

     PLUSS®                                  www.pluss.co.in
PCM Characteristics
9




    □   Very high Latent Heat Capacity
    □   Tailorable for specific
                                            250
        temperature requirements
                                            200
    □   Easy handling; can be filled in a
        variety of encapsulations           150

    □   Cheap & very stable over long       100

        durations                           50
    □   Repeatable phase change
                                             0
        cycles                                    Stone       Plastic   Wood       Water    PCM

    □   Low / No flammability
    □   Non Toxic and Non                                      For      T = 15 K
        combustible
                                                          PCM’s Latent heat = 225 kJ / kg



        PLUSS®                                                       www.pluss.co.in
PCM: Applications
10




      PLUSS®             www.pluss.co.in
Pluss PCMs in…   Cold Transportation
11




       PLUSS®              www.pluss.co.in
Pluss PCMs in…    Buildings
12




      PLUSS®          www.pluss.co.in
Pluss PCMs in…    Buildings
13




      PLUSS®          www.pluss.co.in
Pluss PCMs in…   Human Comfort
14




     PLUSS®          www.pluss.co.in
Encapsulation for Reefer Trucks
15




                  Source: Internet

       PLUSS®                        www.pluss.co.in
16




                                 PCM Balls




                                             Drier

                   Check Valve




          Shut Off Valve




     PLUSS®                                  www.pluss.co.in
THERMAL STORAGE CONCEPT
17

                        CHARGING IN OFF PEAK HOURS
                 CONDENSER



     COMPRE                     EVAPO                                         LOAD
      SSOR                      RATOR           THERMAL STORAGE




                 DISCHARGING DURING PEAK TARIFF / LOADS

                                           CONDENS
                                             ER


                         LOAD      COM                                               LOAD
      THERMAL                                                       THERMAL
                                   PRESS
      STORAGE                       OR                              STORAGE




              PLUSS®                                              www.pluss.co.in
WHY THERMAL STORAGE?
   18


                           Facility Load - Cost of Power Profile
                   120                                         10.00
 AC LOAD IN TONS




                   100                                         8.00
                                                                                                                  END CUSTOMER




                                                                              INR/KwHr
                    80                                         6.00
                    60                                                                       Load in TR
                    40                                         4.00
                    20                                         2.00                          Power Cost           LOWER TOTAL
                     0                                         0.00                          (INR/KwHr)
                                                                                                                  CAPITAL COST
                                                                                                                    LOWER
                                                                                                                  OPERATIONAL
                                                                                                                     COSTS
                            Operating Strategy with TES System
                   120                                      10.00
                   100
                                                            9.00                         Actual TES Charging         UTILITY
AC LOAD IN TONS




                                                            8.00
                    80                                      7.00


                                                                    INR/KWH
                                                            6.00                         TES Capacity
                    60                                      5.00                                                  LOWER PEAK
                                                            4.00                         Brine Chiller load
                    40                                      3.00                                                    DEMAND
                    20                                      2.00
                                                            1.00                         Base Chiller load (TR)
                     0                                      0.00
                                                                                         Power Cost
                                                                                                                    DEMAND
                                                                                         (INR/KwHr)                RESPONSE

                         PLUSS®                                                                   www.pluss.co.in
KEY DRIVERS FOR STORAGE
19




                                POWER
                  CONSUMER
                               PRODUCER
                         POWER
                         UTILITY


                DEMAND SIDE MANAGEMENT




                                   KARNATAKA & MAHARASHTRA
                                   IMPLEMENT TOD TARIFF FOR HT
                                   CUSTOMERS



       PLUSS®                               www.pluss.co.in
PCM TES SYSTEM DESIGN
20




                                     Uniform charging and
                                     Discharging


                                     STORAGE ~20TRH / cu
                                     meter


                                     Higher heat transfer
                                     area for fluid


                                     Lesser working fluid
                                     requirement
                      PCM
     PLATE            ENCAPSULTION
     ENCAPSULATIONS

        PLUSS®                         www.pluss.co.in
TURNKEY INSTALLATION
21




                   (c) Thermal Energy Solutions Pvt.
     3/11/2013
                                                Ltd.

          PLUSS®                                       www.pluss.co.in
SOLAR COOLING – Solar Energy Center
22




                             Source Solar Energy Center

       PLUSS®                      www.pluss.co.in
TIDEL PARK, Chennai
23




        The Thermal Energy Storage tank has a capacity of 24,000
        Thermal Hours. This system is the third largest in Asia.


       PLUSS®                                       www.pluss.co.inWide Web
                                                    Pictures source : from World
24




     PLUSS®   www.pluss.co.in
Asia World Expo – Hong Kong
25




                Brine chiller: 2 x 383 RT (51%)

                STL: 734 RT (49% - Saving on Demand)

                Storage capacity: 6,160 ton-hours

                Storage volume: 400 m3

                1 STL tank of 400 m3                   Source : from World Wide Web


       PLUSS®                                       www.pluss.co.in
Serdang Hospital – Malaysia
26

     SERDANG HOSPITAL - MALAYSIA




                      Storage capacity: 6,160 ton-hours

                      Base chiller: 2 x 400 RT (40%)

                      Brine chiller: 2 x 374 RT (37%)

                      Storage capacity: 6,000 ton-hours

                      Storage volume: 400 m3

                      2 TES tanks of 200 m3 each            Source : from World Wide Web


          PLUSS®                                          www.pluss.co.in
27




          Thank You

              For your attention



     PLUSS®                        www.pluss.co.in

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Advit Foundation_Phase Change Materials

  • 1. 1 Phase Change Materials A brief overview PLUSSPLUSS® ® www.pluss.co.in www.pluss.co.in
  • 2. About Pluss 2 Our strengths Indigenous “home grown” technologies Cost effectiveness Technology providers Thermal Energy Storage Plastics Technology We believe in Consistent development Pragmatic development PLUSS® www.pluss.co.in
  • 3. About Pluss 3 The stakeholders Tata Innovation fund PE fund that has invested US$ 2.7 million. Shareholders Employees A family of 50, and growing. Customers International and Domestic PLUSS® www.pluss.co.in
  • 4. Pluss PCM: The timeline 4 PLUSS® www.pluss.co.in
  • 5. 5 Phase Change Materials (PCMs) & the three questions PLUSS® www.pluss.co.in
  • 6. Why 6 □ Prolongs the duration at which temperatures(cold/hot) need to be maintained without external source. □ A green concept – reduces pollution □ Shift peak loads to off-peak hours (a storage device) □ As a back-up □ Save Energy/Cost PLUSS® www.pluss.co.in
  • 7. How 7 PLUSS® www.pluss.co.in
  • 8. Pluss PCM: The range 8 Hydrated salts based PCMs are available for the Micro- entire gamut of functional encapsulated PCM temperatures Hydrated Organic Organic salts PCMs PCMs, microcapsules and Form-stable PCMs available in the mid- temperature range Form stable PCMs Wide temperature range: -36 ⁰ C to 89 ⁰C PLUSS® www.pluss.co.in
  • 9. PCM Characteristics 9 □ Very high Latent Heat Capacity □ Tailorable for specific 250 temperature requirements 200 □ Easy handling; can be filled in a variety of encapsulations 150 □ Cheap & very stable over long 100 durations 50 □ Repeatable phase change 0 cycles Stone Plastic Wood Water PCM □ Low / No flammability □ Non Toxic and Non For T = 15 K combustible PCM’s Latent heat = 225 kJ / kg PLUSS® www.pluss.co.in
  • 10. PCM: Applications 10 PLUSS® www.pluss.co.in
  • 11. Pluss PCMs in… Cold Transportation 11 PLUSS® www.pluss.co.in
  • 12. Pluss PCMs in… Buildings 12 PLUSS® www.pluss.co.in
  • 13. Pluss PCMs in… Buildings 13 PLUSS® www.pluss.co.in
  • 14. Pluss PCMs in… Human Comfort 14 PLUSS® www.pluss.co.in
  • 15. Encapsulation for Reefer Trucks 15 Source: Internet PLUSS® www.pluss.co.in
  • 16. 16 PCM Balls Drier Check Valve Shut Off Valve PLUSS® www.pluss.co.in
  • 17. THERMAL STORAGE CONCEPT 17 CHARGING IN OFF PEAK HOURS CONDENSER COMPRE EVAPO LOAD SSOR RATOR THERMAL STORAGE DISCHARGING DURING PEAK TARIFF / LOADS CONDENS ER LOAD COM LOAD THERMAL THERMAL PRESS STORAGE OR STORAGE PLUSS® www.pluss.co.in
  • 18. WHY THERMAL STORAGE? 18 Facility Load - Cost of Power Profile 120 10.00 AC LOAD IN TONS 100 8.00 END CUSTOMER INR/KwHr 80 6.00 60 Load in TR 40 4.00 20 2.00 Power Cost LOWER TOTAL 0 0.00 (INR/KwHr) CAPITAL COST LOWER OPERATIONAL COSTS Operating Strategy with TES System 120 10.00 100 9.00 Actual TES Charging UTILITY AC LOAD IN TONS 8.00 80 7.00 INR/KWH 6.00 TES Capacity 60 5.00 LOWER PEAK 4.00 Brine Chiller load 40 3.00 DEMAND 20 2.00 1.00 Base Chiller load (TR) 0 0.00 Power Cost DEMAND (INR/KwHr) RESPONSE PLUSS® www.pluss.co.in
  • 19. KEY DRIVERS FOR STORAGE 19 POWER CONSUMER PRODUCER POWER UTILITY DEMAND SIDE MANAGEMENT KARNATAKA & MAHARASHTRA IMPLEMENT TOD TARIFF FOR HT CUSTOMERS PLUSS® www.pluss.co.in
  • 20. PCM TES SYSTEM DESIGN 20 Uniform charging and Discharging STORAGE ~20TRH / cu meter Higher heat transfer area for fluid Lesser working fluid requirement PCM PLATE ENCAPSULTION ENCAPSULATIONS PLUSS® www.pluss.co.in
  • 21. TURNKEY INSTALLATION 21 (c) Thermal Energy Solutions Pvt. 3/11/2013 Ltd. PLUSS® www.pluss.co.in
  • 22. SOLAR COOLING – Solar Energy Center 22 Source Solar Energy Center PLUSS® www.pluss.co.in
  • 23. TIDEL PARK, Chennai 23 The Thermal Energy Storage tank has a capacity of 24,000 Thermal Hours. This system is the third largest in Asia. PLUSS® www.pluss.co.inWide Web Pictures source : from World
  • 24. 24 PLUSS® www.pluss.co.in
  • 25. Asia World Expo – Hong Kong 25 Brine chiller: 2 x 383 RT (51%) STL: 734 RT (49% - Saving on Demand) Storage capacity: 6,160 ton-hours Storage volume: 400 m3 1 STL tank of 400 m3 Source : from World Wide Web PLUSS® www.pluss.co.in
  • 26. Serdang Hospital – Malaysia 26 SERDANG HOSPITAL - MALAYSIA Storage capacity: 6,160 ton-hours Base chiller: 2 x 400 RT (40%) Brine chiller: 2 x 374 RT (37%) Storage capacity: 6,000 ton-hours Storage volume: 400 m3 2 TES tanks of 200 m3 each Source : from World Wide Web PLUSS® www.pluss.co.in
  • 27. 27 Thank You For your attention PLUSS® www.pluss.co.in