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TECHNOLOGY FOR CYLINDER FILLING
MAINTENANCE AND TESTING
DECEMBER 2014
www.vanzettiequipment.com
ABOUT US
> Italian manufacturer featuring international leadership,
VANZETTI EQUIPMENT produces equipment for fire extinguisher
and cylinder maintenance, testing and filling
> 30 years of field experience.
Established in 1982, the company has been working with most relevant
gas, fire & safety organizations and multinational groups
> Export > 60% and customers’ portfolio established in Europe,
Northern Africa, Middle & Far East
> Nowadays, VANZETTI EQUIPMENT owns a comprehensive range
of safe and efficient units for the following applications:
riempimento
refrigeranti
‱ EXTINGUISHER MAINTENANCE AND TESTING
‱ CO2
CYLINDER FILLING
‱ CYLINDER MAINTENANCE AND TESTING
‱ CLEAN AGENT TRANSFER
‱ INERT GAS FILLING
‱ REFRIGERANT FILLING
CO2
CYLINDER FILLING
EXTINGUISHER
MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE
AND TESTING
CLEAN AGENT
TRANSFER
INERT GAS
FILLING
REFRIGERANT
FILLING
OUR WORLDWIDE PRESENCE
riempimento
refrigeranti
IN RED WHERE WE USUALLY EXPORT
OUR INTERNATIONAL DEALERS
DRY POWDER EXTINGUISHER MAINTENANCE
Equipment and accessories for extinguishing dry powder filling, transfer and recovery.
Vanzetti units are suitable to fulfil all needs connected to fire-extinguishers maintenance, also
for mobile workshops: from portable extinguishers to latest service trucks.
DRY POWDER TRANSFER
TOTEM GALAXY II
Other available models:
TOTEM E and TOTEM MATIC
TOTEM M TOTEM MTS TOTEM TS
EXTINGUISHER
MAINTENANCE
AND TESTING
DRY POWDER EXTINGUISHER MAINTENANCE
TOTEM BAG
Unit for recovering
exhausted powder from
fire-extinguishers directly
into BIG-BAG containers
SKID AC/FG8
transportable workshop
for extinguishers
maintenance
EXTINGUISHER
MAINTENANCE
AND TESTING
TOTEM MATIC CAR
AUTOMATIC
portable workshop for fire
extinguisher maintenance
PORTABLE WORKSHOP
EXTINGUISHER
MAINTENANCE
AND TESTINGDRY POWDER EXTINGUISHER MAINTENANCE
AUTOMATIC FILLING STATION FOR
HIGH PRODUCTIVITY MAINTENANCE
TOTEM AUTO BAG
DRY POWDER EXTINGUISHER MAINTENANCE
EXTINGUISHER
MAINTENANCE
AND TESTING
ACCESSORIES
DRY POWDER EXTINGUISHER MAINTENANCE
CADDIE BENCH
On-site service
trolley
MANUAL VICES
PNEUMATIC VICES
ELECTRONIC SCALES
EXTINGUISHER
MAINTENANCE
AND TESTING
CYLINDER TO CYLINDER CO2 TRANSFER
CO₂ FILLING
Extinguishers and cylinders filling systems with CO2 coming from cylinders / bundles or
cryogenic storage tanks. CO2 transfer and filling units available also pre-assembled on skid:
pumps and filling stations with automatic or manual control.
99/D1
pump for cylinder to cylinder
liquid CO₂ transfer
151/MIX
CO2+N2 filling of cylinders
inflating the life-rafts
103/D1
pump for liquid CO₂ transfer
99/D3 SODA
units for recharging
CO2 cartridges and
cylinders used to gassify
water, beverage, beer
CO2
CYLINDER FILLING
CO2 TRANSFER FROM CRYOGENIC TANK TO CYLINDER
CO2 FILLING STATION FROM CRYOGENIC
TANK TO CYLINDERS/EXTINGUISHERS
CO2 PUMP
103D Series
CO₂ FILLING
CO2
CYLINDER FILLING
CO2 PUMPING FROM CRYOGENIC TANK TO CYLINDER
AUTOMATIC CO2 PUMPING STATION
FROM CRYOGENIC TANK
FCD/103 SNOW
CO₂ FILLING
- CRYOSNOW
- AEROSOL SPRAY
- PLASTIC EXTRUSION / FOAMING
- SUPERCRITIC CO2
CO2
CYLINDER FILLING
FIRE EXTINGUISHER AND PORTABLE CYLINDER
MAINTENANCE AND TESTING
Complete line of equipment and accessories for
portable cylinder and extinguisher maintenance and testing
FIT 350
hydraulic testing unit
N7/4 T + HT MANIFOLD
pump + testing manifold
DRY SERIES
extinguisher drying unit
N7/4 - WSR
testing unit
EXTINGUISHER
MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
Complete line of equipment and accessories for fire-extinguisher and cylinder testing and maintenance in
compliance with ISO CGA standards: cylinder/extinguisher hydraulic testing and drying,
valving/devalving, outer surface cleaning, internal grid-blasting, internal inspection, marking
EL60 VALVING/DEVALVING UNIT
Available also
ATEX certified
Vulcanised
rubber Jaws
Small cylinders adj. support
available on the ELBA model
HEAVY FRONT
PROTECTION
ELPA-HY model
Special KEY
for any
valve type
LPG, FREON, etc.
CYLINDER MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
EL60 VALVING/DEVALVING UNIT
optional electronic torque display and controls
ELECTRONIC TORQUE DISPLAY
EL-CC model
ELECTRONIC TORQUE CONTROL
EL-CC-TORQUE model
Magneto-resistive inline
torque sensor 500Nm
PLC
Inverter
Colour touch screen display
Load Cell
Torque display
automatic stop
CYLINDER MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
FIT SERIES - HYDRAULIC TESTING UNIT
PROTECTION
GUARD
FPF50 model
CYLINDER MAINTENANCE
AND TESTING
FIT-6-DUO EVO – AUTOMATED TEST BENCH
CYLINDER MAINTENANCE & TESTING
Integrated advanced
superheated drying system
Automated operations of:
-Cylinder filling
-High pressure testing
-Cylinder emptying
-Cylinder drying
CYLINDER MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
HYDRAULIC TEST
Quick connectors – 500 bar
HTQ12 for 17E HTQ34 for 25E HTQ10 for 1”NGT
Available adapters for
parallel threads
CYLINDER MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
ELECTRIC HIGH PRESSURE PUMP
FOR HYDRAULIC TESTING
CYLINDER MAINTENANCE
AND TESTING
HIGH FLOW !
test at 450 bar
q.ty 6 x 50L cylinders
in less than 1’
CYLINDER MAINTENANCE AND TESTING
CYLINDER DRYING UNITS
CYLINDER MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
ICS80 / 180 - UNIT FOR CYLINDER
INTERNAL CLEANING
BEFORE AFTER
CYLINDER MAINTENANCE
AND TESTING
CYLINDER MAINTENANCE AND TESTING
RCP270 - UNIT FOR CYLINDER
EXTERNAL CLEANING
CYLINDER MAINTENANCE
AND TESTING
PMS-V80P-B – MARKING SYSTEM
CYLINDER MAINTENANCE AND TESTING CYLINDER MAINTENANCE
AND TESTING
RCP270-VMB 6
CYLINDER EXTERNAL PAINTING
CYLINDER MAINTENANCE AND TESTING
RCP270-VMB
CYLINDER EXTERNAL PAINTING
VMB340-DP
PAINT QUICK DRYING SYSTEM
HEAT INDUCTION PANELS
CYLINDER MAINTENANCE
AND TESTING
VB016 – VB08
BAKE-OUT OVEN
CYLINDER HANDLING FOR
SPECIAL GAS MIXTURES
CYLINDER
HANDLING
GBMIX5
MIXING INVERTER FOR CYLINDERS
CONTAINING GAS MIXTURES
CYLINDER
HANDLING
CYLINDER HANDLING FOR
SPECIAL GAS MIXTURES
STANDARD LAYOUT OF A CYLINDER TESTING AND MAINTENANCE STATION
G1 Possible enlargement of testing area
H Tank for cylinders quick filling
I Testing pump
L Dryer
M Dryer
N Valving
O Internal sandblasting
P Inverter for internal sandblasting
CYLINDER MAINTENANCE AND TESTING
A Devalving
B Internal inspection
C Scale
D Cleaning and painting
E Cleaning and painting filter
F Painting
G Hydraulic testing
CYLINDER MAINTENANCE
AND TESTING
THB/5
TRANSFER AND RECOVERY
Units for filling and recovering fire suppression clean agents and refrigerant gases:
NOVEC1230TM
, FM200TM
, PF23Âź, FE13TM
, HFC23, HALON, etc.
Mixing inverters for diffusing pressurization Nitrogen inside cylinders.
CLEAN AGENT
TRANSFERCLEAN AGENT TRANSFER AND RECOVERY
HFM/5
FILTERING
GBMIX
MIXING INVERTER
to accelerate the diffusion of
pressurization Nitrogen inside the
cylinder filled with the clean agent
SHN/5
CRYOGENIC
SEPARATION
CLEAN AGENT TRANSFER AND RECOVERY
CLEAN AGENT
TRANSFER
100/103 FM
FM200 TRANSFER
AND RECOVERY
CLEAN AGENT TRANSFER AND RECOVERY CLEAN AGENT
TRANSFER
INERT GAS FILLING
Systems for cylinders filling with inert gases such as Argon, Nitrogen, CO2
(IG55, IG100, IG511, IG01) up to 300 bar operating pressure, in compliance with EN12094
and ISO14520 standards. Transfer units from bundles and complete stations from
cryogenic tank are also available pre-assembled on skid.
SKID B18
transportable workshop for filling the
cylinders with inert gases from
cryogenic liquid source
IG FILL
unit for filling the cylinders used in
the inert gas extinction systems
INERT GAS
FILLING
REFRIGERANT FILLING AND RECOVERY
Units for filling and recovering refrigerant gases such as FREON
CYLINDER FILLING STATION
FROM TANK / ISO-CONTAINER
REFRIGERANT
FILLING
REFRIGERANT FILLING AND RECOVERY
Units for filling and recovering refrigerant gases such as FREON
IBC TO CYLINDER TRANSFER
Pneumatically driven
OIL FREE PUMP
transferring LIQUID & GAS phase
REFRIGERANT
FILLING
CUSTOMER SERVICE
VANZETTI EQUIPMENT technical staff provides the
customers with a comprehensive after-sales
technical support:
> installation and start-up assistance (including
provision of manuals for proper use and
maintenance)
> trouble-shooting procedure
> spare parts and accessories assistance (in order
to choose the one fulfilling the customers' needs).
Periodically, at our corporate
conference room, we arrange
courses and seminars concerning
the proper use and the correct
maintenance of equipment and
components.
www.vanzettiequipment.com

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EQUIPMENT FOR EXTINGUISHER & CYLINDER MAINTENANCE AND TESTING / CLEAN AGENT HANDLING / CO2 FILLING

  • 1. TECHNOLOGY FOR CYLINDER FILLING MAINTENANCE AND TESTING DECEMBER 2014 www.vanzettiequipment.com
  • 2. ABOUT US > Italian manufacturer featuring international leadership, VANZETTI EQUIPMENT produces equipment for fire extinguisher and cylinder maintenance, testing and filling > 30 years of field experience. Established in 1982, the company has been working with most relevant gas, fire & safety organizations and multinational groups > Export > 60% and customers’ portfolio established in Europe, Northern Africa, Middle & Far East > Nowadays, VANZETTI EQUIPMENT owns a comprehensive range of safe and efficient units for the following applications: riempimento refrigeranti ‱ EXTINGUISHER MAINTENANCE AND TESTING ‱ CO2 CYLINDER FILLING ‱ CYLINDER MAINTENANCE AND TESTING ‱ CLEAN AGENT TRANSFER ‱ INERT GAS FILLING ‱ REFRIGERANT FILLING CO2 CYLINDER FILLING EXTINGUISHER MAINTENANCE AND TESTING CYLINDER MAINTENANCE AND TESTING CLEAN AGENT TRANSFER INERT GAS FILLING REFRIGERANT FILLING
  • 3. OUR WORLDWIDE PRESENCE riempimento refrigeranti IN RED WHERE WE USUALLY EXPORT OUR INTERNATIONAL DEALERS
  • 4. DRY POWDER EXTINGUISHER MAINTENANCE Equipment and accessories for extinguishing dry powder filling, transfer and recovery. Vanzetti units are suitable to fulfil all needs connected to fire-extinguishers maintenance, also for mobile workshops: from portable extinguishers to latest service trucks. DRY POWDER TRANSFER TOTEM GALAXY II Other available models: TOTEM E and TOTEM MATIC TOTEM M TOTEM MTS TOTEM TS EXTINGUISHER MAINTENANCE AND TESTING
  • 5. DRY POWDER EXTINGUISHER MAINTENANCE TOTEM BAG Unit for recovering exhausted powder from fire-extinguishers directly into BIG-BAG containers SKID AC/FG8 transportable workshop for extinguishers maintenance EXTINGUISHER MAINTENANCE AND TESTING
  • 6. TOTEM MATIC CAR AUTOMATIC portable workshop for fire extinguisher maintenance PORTABLE WORKSHOP EXTINGUISHER MAINTENANCE AND TESTINGDRY POWDER EXTINGUISHER MAINTENANCE
  • 7. AUTOMATIC FILLING STATION FOR HIGH PRODUCTIVITY MAINTENANCE TOTEM AUTO BAG DRY POWDER EXTINGUISHER MAINTENANCE EXTINGUISHER MAINTENANCE AND TESTING
  • 8. ACCESSORIES DRY POWDER EXTINGUISHER MAINTENANCE CADDIE BENCH On-site service trolley MANUAL VICES PNEUMATIC VICES ELECTRONIC SCALES EXTINGUISHER MAINTENANCE AND TESTING
  • 9. CYLINDER TO CYLINDER CO2 TRANSFER CO₂ FILLING Extinguishers and cylinders filling systems with CO2 coming from cylinders / bundles or cryogenic storage tanks. CO2 transfer and filling units available also pre-assembled on skid: pumps and filling stations with automatic or manual control. 99/D1 pump for cylinder to cylinder liquid CO₂ transfer 151/MIX CO2+N2 filling of cylinders inflating the life-rafts 103/D1 pump for liquid CO₂ transfer 99/D3 SODA units for recharging CO2 cartridges and cylinders used to gassify water, beverage, beer CO2 CYLINDER FILLING
  • 10. CO2 TRANSFER FROM CRYOGENIC TANK TO CYLINDER CO2 FILLING STATION FROM CRYOGENIC TANK TO CYLINDERS/EXTINGUISHERS CO2 PUMP 103D Series CO₂ FILLING CO2 CYLINDER FILLING
  • 11. CO2 PUMPING FROM CRYOGENIC TANK TO CYLINDER AUTOMATIC CO2 PUMPING STATION FROM CRYOGENIC TANK FCD/103 SNOW CO₂ FILLING - CRYOSNOW - AEROSOL SPRAY - PLASTIC EXTRUSION / FOAMING - SUPERCRITIC CO2 CO2 CYLINDER FILLING
  • 12. FIRE EXTINGUISHER AND PORTABLE CYLINDER MAINTENANCE AND TESTING Complete line of equipment and accessories for portable cylinder and extinguisher maintenance and testing FIT 350 hydraulic testing unit N7/4 T + HT MANIFOLD pump + testing manifold DRY SERIES extinguisher drying unit N7/4 - WSR testing unit EXTINGUISHER MAINTENANCE AND TESTING
  • 13. CYLINDER MAINTENANCE AND TESTING Complete line of equipment and accessories for fire-extinguisher and cylinder testing and maintenance in compliance with ISO CGA standards: cylinder/extinguisher hydraulic testing and drying, valving/devalving, outer surface cleaning, internal grid-blasting, internal inspection, marking EL60 VALVING/DEVALVING UNIT Available also ATEX certified Vulcanised rubber Jaws Small cylinders adj. support available on the ELBA model HEAVY FRONT PROTECTION ELPA-HY model Special KEY for any valve type LPG, FREON, etc. CYLINDER MAINTENANCE AND TESTING
  • 14. CYLINDER MAINTENANCE AND TESTING EL60 VALVING/DEVALVING UNIT optional electronic torque display and controls ELECTRONIC TORQUE DISPLAY EL-CC model ELECTRONIC TORQUE CONTROL EL-CC-TORQUE model Magneto-resistive inline torque sensor 500Nm PLC Inverter Colour touch screen display Load Cell Torque display automatic stop CYLINDER MAINTENANCE AND TESTING
  • 15. CYLINDER MAINTENANCE AND TESTING FIT SERIES - HYDRAULIC TESTING UNIT PROTECTION GUARD FPF50 model CYLINDER MAINTENANCE AND TESTING
  • 16. FIT-6-DUO EVO – AUTOMATED TEST BENCH CYLINDER MAINTENANCE & TESTING Integrated advanced superheated drying system Automated operations of: -Cylinder filling -High pressure testing -Cylinder emptying -Cylinder drying CYLINDER MAINTENANCE AND TESTING
  • 17. CYLINDER MAINTENANCE AND TESTING HYDRAULIC TEST Quick connectors – 500 bar HTQ12 for 17E HTQ34 for 25E HTQ10 for 1”NGT Available adapters for parallel threads CYLINDER MAINTENANCE AND TESTING
  • 18. CYLINDER MAINTENANCE AND TESTING ELECTRIC HIGH PRESSURE PUMP FOR HYDRAULIC TESTING CYLINDER MAINTENANCE AND TESTING HIGH FLOW ! test at 450 bar q.ty 6 x 50L cylinders in less than 1’
  • 19. CYLINDER MAINTENANCE AND TESTING CYLINDER DRYING UNITS CYLINDER MAINTENANCE AND TESTING
  • 20. CYLINDER MAINTENANCE AND TESTING ICS80 / 180 - UNIT FOR CYLINDER INTERNAL CLEANING BEFORE AFTER CYLINDER MAINTENANCE AND TESTING
  • 21. CYLINDER MAINTENANCE AND TESTING RCP270 - UNIT FOR CYLINDER EXTERNAL CLEANING CYLINDER MAINTENANCE AND TESTING
  • 22. PMS-V80P-B – MARKING SYSTEM CYLINDER MAINTENANCE AND TESTING CYLINDER MAINTENANCE AND TESTING
  • 23. RCP270-VMB 6 CYLINDER EXTERNAL PAINTING CYLINDER MAINTENANCE AND TESTING RCP270-VMB CYLINDER EXTERNAL PAINTING VMB340-DP PAINT QUICK DRYING SYSTEM HEAT INDUCTION PANELS CYLINDER MAINTENANCE AND TESTING
  • 24. VB016 – VB08 BAKE-OUT OVEN CYLINDER HANDLING FOR SPECIAL GAS MIXTURES CYLINDER HANDLING
  • 25. GBMIX5 MIXING INVERTER FOR CYLINDERS CONTAINING GAS MIXTURES CYLINDER HANDLING CYLINDER HANDLING FOR SPECIAL GAS MIXTURES
  • 26. STANDARD LAYOUT OF A CYLINDER TESTING AND MAINTENANCE STATION G1 Possible enlargement of testing area H Tank for cylinders quick filling I Testing pump L Dryer M Dryer N Valving O Internal sandblasting P Inverter for internal sandblasting CYLINDER MAINTENANCE AND TESTING A Devalving B Internal inspection C Scale D Cleaning and painting E Cleaning and painting filter F Painting G Hydraulic testing CYLINDER MAINTENANCE AND TESTING
  • 27. THB/5 TRANSFER AND RECOVERY Units for filling and recovering fire suppression clean agents and refrigerant gases: NOVEC1230TM , FM200TM , PF23Âź, FE13TM , HFC23, HALON, etc. Mixing inverters for diffusing pressurization Nitrogen inside cylinders. CLEAN AGENT TRANSFERCLEAN AGENT TRANSFER AND RECOVERY
  • 28. HFM/5 FILTERING GBMIX MIXING INVERTER to accelerate the diffusion of pressurization Nitrogen inside the cylinder filled with the clean agent SHN/5 CRYOGENIC SEPARATION CLEAN AGENT TRANSFER AND RECOVERY CLEAN AGENT TRANSFER
  • 29. 100/103 FM FM200 TRANSFER AND RECOVERY CLEAN AGENT TRANSFER AND RECOVERY CLEAN AGENT TRANSFER
  • 30. INERT GAS FILLING Systems for cylinders filling with inert gases such as Argon, Nitrogen, CO2 (IG55, IG100, IG511, IG01) up to 300 bar operating pressure, in compliance with EN12094 and ISO14520 standards. Transfer units from bundles and complete stations from cryogenic tank are also available pre-assembled on skid. SKID B18 transportable workshop for filling the cylinders with inert gases from cryogenic liquid source IG FILL unit for filling the cylinders used in the inert gas extinction systems INERT GAS FILLING
  • 31. REFRIGERANT FILLING AND RECOVERY Units for filling and recovering refrigerant gases such as FREON CYLINDER FILLING STATION FROM TANK / ISO-CONTAINER REFRIGERANT FILLING
  • 32. REFRIGERANT FILLING AND RECOVERY Units for filling and recovering refrigerant gases such as FREON IBC TO CYLINDER TRANSFER Pneumatically driven OIL FREE PUMP transferring LIQUID & GAS phase REFRIGERANT FILLING
  • 33. CUSTOMER SERVICE VANZETTI EQUIPMENT technical staff provides the customers with a comprehensive after-sales technical support: > installation and start-up assistance (including provision of manuals for proper use and maintenance) > trouble-shooting procedure > spare parts and accessories assistance (in order to choose the one fulfilling the customers' needs). Periodically, at our corporate conference room, we arrange courses and seminars concerning the proper use and the correct maintenance of equipment and components.