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The Polymer & Composite Engineering
         (PaCE) Group and

  Porous Materials by Concentrated
       Emulsion Templating
   Dr Angelika Menner & Prof Alexander Bismarck

                      Competition sponsored by:
Polymer & Composite
    PaCE            Engineering Group




                         Department of Chemical Engineering
                             at Imperial College London            Prof A Bismarck




We are a material science group specialised in responsive materials, green materials,
   polymer (nano)composites, multifunctional materials and POROUS POLYMERS
Emulsion Templating – How it works
    Emulsion template:
    The continuous phase contains monomers,
    crosslinker, emulsifier (surfactants or particles)
    and initiator. The monomers and crosslinker
    mainly define the mechanical performance of the                       Highly viscous
    final product; it can be adjusted from rubbery to                       emulsion
    hard and tough. Furthermore, particles can be
    added to reinforce the pore walls or to add
    function by making the polymer foam magnetic or      Polymerisation   Purification and
    conductive.                                             at 70 °C           drying
    The aqueous phase consists of water and an
    electrolyte; it is dispersed as droplets in the
    continuous phase. The volume fraction defines the
    porosity (60% - 95%). The aqueous phase
    droplets are the template – the droplet size and
    distribution define the morphology of the polymer
    foam.




Pore throats – these are
holes in the pore walls which
interconnect the pores and
make the polymer foam
permeable                                                          Pore – this is where the aqueous
                                                                   phase droplet has been before.
Porous Materials                           with various morphologies


  Highly interconnected            Closed celled




                                                   Tailor made morphologies:
                                                   The morphology has a direct impact on
                                                   properties such as permeability and
                                                   mechanical performance.
                                                   Pore sizes range from 5 to 800 µm
                                                   Pore throat sizes range from 2 to 50 µm
 Hierarchical structures:
large pores surrounded by small,
highly interconnected pores
Porous Materials                     in various shapes



 Monoliths




                                     Tailor made shapes:
                                     Although the emulsions are highly
                                     viscous they are still liquid, which
                   Beads             means they can be moulded in any
                                     desired shape. The polymerised and
                                     dried porous product retains the shape
                                     and size as the material is highly
                                     crosslinked – no shrinkage.


Membranes

             Or what ever shape you like...
Porous Materials
    Potential Applications
 Core materials for sandwich
         structures




                                   Filter media in harsh
                                       environments          Tissue engineering




Chromatography
                        Delivery system for self healing
                                  composites
                                                           Ion exchange modules
Thank you for your time and interest!

  We’re sure you can come up with
some cool ideas! Remember, just use
          your marbles 

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PolyHIPE - Sept 12

  • 1. The Polymer & Composite Engineering (PaCE) Group and Porous Materials by Concentrated Emulsion Templating Dr Angelika Menner & Prof Alexander Bismarck Competition sponsored by:
  • 2. Polymer & Composite PaCE Engineering Group Department of Chemical Engineering at Imperial College London Prof A Bismarck We are a material science group specialised in responsive materials, green materials, polymer (nano)composites, multifunctional materials and POROUS POLYMERS
  • 3. Emulsion Templating – How it works Emulsion template: The continuous phase contains monomers, crosslinker, emulsifier (surfactants or particles) and initiator. The monomers and crosslinker mainly define the mechanical performance of the Highly viscous final product; it can be adjusted from rubbery to emulsion hard and tough. Furthermore, particles can be added to reinforce the pore walls or to add function by making the polymer foam magnetic or Polymerisation Purification and conductive. at 70 °C drying The aqueous phase consists of water and an electrolyte; it is dispersed as droplets in the continuous phase. The volume fraction defines the porosity (60% - 95%). The aqueous phase droplets are the template – the droplet size and distribution define the morphology of the polymer foam. Pore throats – these are holes in the pore walls which interconnect the pores and make the polymer foam permeable Pore – this is where the aqueous phase droplet has been before.
  • 4. Porous Materials with various morphologies Highly interconnected Closed celled Tailor made morphologies: The morphology has a direct impact on properties such as permeability and mechanical performance. Pore sizes range from 5 to 800 µm Pore throat sizes range from 2 to 50 µm Hierarchical structures: large pores surrounded by small, highly interconnected pores
  • 5. Porous Materials in various shapes Monoliths Tailor made shapes: Although the emulsions are highly viscous they are still liquid, which Beads means they can be moulded in any desired shape. The polymerised and dried porous product retains the shape and size as the material is highly crosslinked – no shrinkage. Membranes Or what ever shape you like...
  • 6. Porous Materials Potential Applications Core materials for sandwich structures Filter media in harsh environments Tissue engineering Chromatography Delivery system for self healing composites Ion exchange modules
  • 7. Thank you for your time and interest! We’re sure you can come up with some cool ideas! Remember, just use your marbles 