This document discusses strategies for local economic development to support the resurgence of manufacturing. It notes that while manufacturing jobs are increasing again, the future of manufacturing will likely be different than the past with trends like additive manufacturing, nano-manufacturing, and small-batch production. It also discusses challenges like outdated industrial real estate, integrating maker spaces and incubators into communities, and ensuring zoning allows for diverse new models. The document advocates for performance-based industrial zoning, protecting manufacturing sites, and taking a regional approach to workforce development and infrastructure to support modern manufacturing.
4. BUT ITS FUTURE MAY LOOK VERY DIFFERENT FROM OUR PRIOR EXPERIENCE
Additive
Manufacturing
Molecular / Nano
Manufacturing
Small Batch
Production
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5. BUT ITS FUTURE MAY LOOK VERY DIFFERENT FROM OUR PRIOR EXPERIENCE
Additive
Manufacturing
Molecular / Nano
Manufacturing
Small Batch
Production
Creating products
through assembly at
the molecular level
Nano products
Carbon
nanotubes
Synthetic biology
Creating products by
layering materials
rather than
subtracting materials
Technologies
3 D printing
Laser sintering
Creating small batch
or custom products
Typically found in
jewelry, food
products, textiles,
clothing, furniture
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Projected growth rate
of 26%
Growth from 54
products in 2005 to
more than 1300 by
2010
7. Small batch / Bespoke / Niche product manufacturing has been growing in
the region
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Connecticut’s New Manufacturers
7
9
2007 2010
Food Mfg
Newport County RI New Manufacturers
1
4
2007 2010
Glass / Ceramics
SAMPLE All the growth has been in firms with less than 20 people
10. Throughout New England there is a high availability of industrial real estate –
but most of it won’t work for large scale or “advanced” manufacturing
Example of Assessment of Viability of Vintage
Industrial Building
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• Low ceiling heights place limits on its functionality for
companies that require air handling systems or seek to
maximize floor utilization by “cubing out” (stacking
pallets vertically) finished goods, work in progress
(WIP) or raw materials
• Narrow column structure (8 foot distances between
columns) essentially eliminates any type of facility that
uses wider flow thru capacity equipment or cellular
manufacturing techniques
• Narrow and small floor plates with limited ability to
maximize the length of the building due to the center
stem of the building
• The bulk of the square footage is vertical rather than
horizontal creating the need to add additional moves
between components of the manufacturing process
between floors and lengthening the cycle time of the
manufacturing process
11. Moving from the creative economy to the creator economy - the Maker
Space is one method of potential reuse of these buildings
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Collaborative Industrial Tools
Food Incubators
Garment Incubators
12. But as these businesses leave the incubator their business models can
challenge most zoning
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Boutique Foods
Glass Production
Metal Fabrication
13. Technology has made how to define manufacturing for purposes of
land use and zoning more interesting
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14. Time for “New Industrialism” zoning ?
Euclidean zoning was designed to
minimize conflict
Better to address the real conflict issues
through performance-based approach
Noise, smell, light, air, vibration,
traffic, hazard materials
Impractical to list every manufacturing
use type and technology is making a
NAICS approach obsolete
Emerging business models challenge the
fundamental separation
The manufacturing service bureau –
think Kinkos for products
Retail front end / manufacturing back
end sites commonly found in food,
industrial arts, garment products
Logistics for some looks more like
UPS than 18 wheelers
Manufacturing & industry has 3 potential
impacts on a neighborhood
Building form and activity issues
Can make it cool & trendy – think LA
Garment District, Brooklyn
Greenpoint, emerging area around
Avenue of Arts in Philly,
Promenade/Eagle Square Providence
Is neutral to a neighborhood due to
the nature of the businesses but
important from a source of jobs for
nearby residents– Mill River New
Haven, Newmarket Boston
Is not so good for a neighborhood
because of the nature of the
businesses – think asphalt, concrete,
paper, refining
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15. Applying a form-based model has some issues due to the number of
industrial building / site typologies
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Source: Interface Studios – Philadelphia Industrial Land Strategy
16. A starting construct… largely for urban manufacturing districts and
vintage industrial parks
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Zone L:
Enclosed economic activity taking place in a form similar to the surrounding
area. Operations require minimal need for open air facilities. Externality
impacts are low or indistinguishable to a specific site. Does not operate on a
24 hour basis.
Zone M :
Enclosed economic activity that involves fabricating, processing, finishing,
packaging and/or distributing activities that may have an external impact
involving noise, smell, dust, emissions, vibration and/or truck traffic.
Operation also requires outdoor facilities for storage, staging or uses related
to its business operations. May operate on a 24 hour basis.
Zone H:
Economic activity that does not take place inside standard building forms. Piping,
conveyors and other components in the process are distinguishable. Activity
creates substantial external impacts involving noise, smell, dust, emissions and/or
truck traffic. Hazardous materials may be substantially involved in the enterprise as
an input or an output. Operation also requires outdoor facilities for storage, staging
or uses related to its business operations. May operate on a 24 hour basis.
17. Performance impacts
Sound/Noise - dba
Smell - distance
Dust
Emissions (and steam generation)
Vibration
Visual
Lighting – Lumens
Setback & buffering
Bulk storage are subject to stricter levels of review
Volume level 1: by right
Volume level 2: zoning board approval
Volume level 3: city council action
Blast risk
Hazardous material management
Traffic / congestion
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With support from the city of
New Haven – NP and Utile will
be engaging on an open-
sourced approach to designing a
form and performance based
code for industry
18. Making residential & retail work in an “industrial zone”
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Example:
•Residential Notification Requirement. For each parcel
subject to the requirement for notification, the
developer/ applicant shall record the following notice in
the Official Records of Sonoma County, and shall include
the following notice in all sale, lease or rental
agreements concerning any portion of such property:
"This document shall serve as notification that you have
purchased property or you are leasing or renting
premises in an area where river-dependent and/or
agricultural support industrial operations are located
which may cause off-site effects including without
limitation, noise, dust, fumes, smoke, light, and odors,
and which may operate at any time of night or day. The
nature and extent of such operations and their effects
may vary in response to fluctuations in economic
circumstances, business cycles, weather and tidal
conditions and other conditions. This statement is
notification that these off-site effects are a component
of the industrial operations in the Central Petaluma
Specific Plan area of the City of Petaluma, and you
should be fully aware of this at the time of purchase,
lease or rental."
Sample:
Residential development shall be
permitted conditionally within the zone
with the following requirements:
• Notification requirement for residents
• Shatter resistant windows
• Quiet house design (.45 dba)
Commercial / retail shall be limited to as
follows:
• Buildings that have limited utility for contemporary
advanced manufacturing and renovation costs are
uncompetitive for purposes of manufacturing
• Tied to the on-site manufacturing enterprise either
through co-location or within a reasonable distance –
less than 1 mile from manufacturing site
19. One last thing – time matters – so be conscience of it when going through a
permitting and approval process
• Time, not only freight costs, are an
increasingly important consideration
• Transit alone from China can take 4-6
weeks
– A client has a lead time of 7 months
– Drives carrying excess inventory
which negatively impacts capital
productivity
• Each day in transit equal to a .5% to 2.3%
tax - NBER working paper
• If a product is late to market by 6 months
33% of gross margins are already lost –
McKinsey
Source: Journal of Commerce; Logistics Performance Indicator, World Bank
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20. So what?
• Manufacturing is coming back but it will different from our father’s manufacturing
– Doubtful that it will ever employ 10,000 people in one factory again
– Won’t all be high tech products but a mix of products made viable by technology
• Think about how to protect manufacturing sites
– We all can’t live and work in a mixed use world
– And mixed use in your creative districts may take on a manufactured product
flavor creating tensions in your zoning
– Maybe some of our office parks and vintage industrial parks should be rethought
as mixed enterprise villages
• Working regionally on locations, infrastructure and workforce is critical
– Not every community is competitive for every segment of manufacturing because
of site and infrastructure limitation
– Manufacturing casts a regional footprint in terms of employment
– Every community in a region can benefit from a healthy industrial base
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