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Center for
Building Excellence
Walking the Talk
in Sustainable Construction




                              1
agenda
BASF

What is the CBE?

BEYOND Decommissioning –
  Case Study
  Retrofit Checklist

West Memphis, AR Facility / LEED NC –
  Case Study
                                        2
BASF
 The world’s leading chemical company
 2011 Sales: $100 Billion
 Employees: 111,000+ (9,000 focused on R&D)
 385 production facilities including six Verbund sites
 Intelligent, sustainable system solutions
 $2 billion invested annually on R&D
 Collaboration with nearly 2,000 universities,
  institutions and companies worldwide
 Average of 1,200 patents filed per year
solutions
We create chemistry to help power, move, house and feed a
growing world population:
   Wind and Solar power
   Biotechnology
   Water solutions
   Fuel Cell technology
   Energy-efficiency
   Sustainable construction

About $700 million of BASF’s annual research expenditures go into energy
efficiency, climate protection, and resource conservation
involved
Developing transparent methodologies, tools and strategies to
drive a new generation of products and supply networks.




               5
proven
We create chemistry
for a sustainable future
                           Platzhalter für Bild
what is cbe?
  Center for Building Excellence is
an in-house team of Building Science
  professionals with Construction,
 Design and Sustainability expertise:




                        Residential           Technical


                                        CBE
                        Commercial


7
consult
    working
    with the
    cbe
case studies
           Transparency
           Collaboration
           High
            performance
            standards
           The EASY
            button
BEYOND Decommissioning
    CBE Westinghouse Headquarters, Charlotte, NC


Applied Systems
Structural Efficiency

Tight Construction
Fresh Air Ventilation
Improved Thermal
Efficient Mech. Design
Pressure Balanced
Moisture Managed
Combustion Safety
Efficient H2O Design
Efficient Lighting Design
MEL & Appliance Specs
Advanced IEQ
Advanced Infrastructure
Cycle time Efficiency
Quality Training
Occupant Commissioning
Phase I: Improved Thermal
BEYOND Decommissioning


• Structure outdated from thermal
  perspective
   – R6 Roof Deck
   – R8 Sidewall Cavity

SOLUTIONS
• BASF Spray Foam Roof
   – R-30

• BASF EIFS (using Neopor
  technology)
   – R-17.4
Phase I: Right-size HVAC
BEYOND Decommissioning




•   Reduced load allowed
     – Reduced HVAC
        • Existing – 40 Tons
        • Final 13 tons separately metered,
          staged HVAC load

RESULTING IN
• Reduced Capitol Replacement Cost
• Reduced Operating Cost
• Improved Indoor Comfort
                                              Existing air intake prior to retrofit
    18.4% Heating Improvement
    51.8% Cooling Improvement
Phase II Opportunities
BEYOND Decommissioning




                      F34 T12 fixtures to                         Parking lot                                        Review IRS 179d



                                                 Infrastructure
Lighting Efficiency




                                                                                          Incentives / Tax Credits
                      F28 T8 fixtures with                        improvements                                       deduction/credit
                      high efficiency ballast.                    Pervious pavement to:
                                                                                                                     Potential Tax deduction:
                      Existing system: 1.05                       Manage storm water                                 $3,784 for lighting
                      W/SF                                        runoff                                             efficiency
                      Advanced system: .79                        Reduce heat island
                      W/SF                                                                                           tax deductions for HVAC
                                                                  effect                                             improvements still
                      Save up to $1,232                           Include recycled                                   being investigated and
                      annually                                    content                                            modeled
Retrofit Checklist
Collaboration & Education



 Form a team / start early
 Set goals & create accountability
 Realistic budget
 Quick ROI
 HVAC life
 Building envelope
 Shading
 Failure
 Occupant behavior
 Operations efficiency

                                      14
West Memphis Arkansas Admin Bldg
 LEED New Construction


• Major Impact
   –   Energy
   –   Building Products    • LEED-NC 2009 v.3.0
   –   Water                  Silver Certification
   –   Green Construction   •   Building Area: 9,248 SF
                                Building Occupants: 30 FTE,
                                5 Peak = 35 Total




                                                              15
Energy Conservation
West Memphis Arkansas Admin Building


•        Efficient Use of Daylight
          – Adjustable solar tubes
•        Daylight sensors
•        Occupancy Sensors
•        18% improvement over ASHRAE 90.1
    CO 2 Savings




                   35,209        5.87
                   pounds        acres of
                   of CO2        trees
                   (17.6 tons)
Building Products - Envelope
 West Memphis Arkansas Admin Building




– BASF Technologies:
  Envelope
   • Admixtures
   • Elastospray
     Insulation – R21
     walls / R32 roof
   • Senergy –
     EIFs system
   • Gypsum with
     Micronal® – Thermal
     buffer for hot days
   • Oldcastle Windows
     with BASF Oppanol
Building Products - Interior
West Memphis Arkansas Admin Building



BASF Technologies: Interiors           VCT Floor Tiles
• Features –Low VOC Materials
   – AcysealAS –Low VOC Sealant
   – Sonneborn–Low VOC Joint
     Sealants
   – Thoro–Low VOC paints and
     coatings
   – BASF Polymers and Pigments
     –Behr, Sherwin Williams,
     Duron/Gensis paints
   – Chemflex–Carpet and floor tile
     adhesives
                                                 Shaw Modular
                                                 Carpet Tiles
Additional Sustainable Strategies
West Memphis Arkansas Admin Building



Water                                     Construction
    – 100% Savings of potable water       • Construction Waste Management
      for irrigation, No Potable Water    • Construction Indoor Air Quality
      Use or No Irrigation                   Management Plan
    – 40% Savings in indoor               • Features –Sustainable Materials
      domestic water use reduction        • Regional priority credits
      from baseline EPAct1992
      Standards,                              – Alternative Transportation, Public
                                                 Transportation Access
    – Photovoltaic powered lavatories
      with aerators achieve .5 gpm flow       – Stormwater Design, Quality
      rate                                       Control
    – Pint flush urinals and dual flush       – Water Use Reduction, 40%
      low-flow water closets                  – Optimize Energy Performance,
                                                 28%
                                              – EAc2: On-Site Renewable Energy,
                                                 1%
                                              – Thermal Comfort, Design
                                                                                     19
purpose
   The West Memphis facility “demonstrates BASF’s
  strategic focus on sustainable development through
      the utilization of energy efficient construction
     materials and technologies – many of which are
        made possible through BASF chemistry.“

    Beate Ehle, President, Market and Business Development,
                      BASF North America
engage
  Connect
  •With CBE for product & project resources

  Collaborate
  •With the CBE as part of your IPD team

  Innovate
  •With the CBE to create solutions to
  material challenges
let’s talk
Lisa A. Barnard, CSI, LEED AP O&M          Michael R. Fletcher, LEED AP BD+C
Senior Advisor – Commercial                Senior Advisor – Commercial
BASF Center for Building Excellence        BASF Center for Building Excellence
lisa.a.barnard@basf.com | (602) 578-7930   michael.fletcher@basf.com | (347) 380-3402




cbe@basf.com           |   www.construction.basf.us          |       (888) 307-6602
23

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Fma congress walk talk 12.3.2012

  • 1. Center for Building Excellence Walking the Talk in Sustainable Construction 1
  • 2. agenda BASF What is the CBE? BEYOND Decommissioning – Case Study Retrofit Checklist West Memphis, AR Facility / LEED NC – Case Study 2
  • 3. BASF  The world’s leading chemical company  2011 Sales: $100 Billion  Employees: 111,000+ (9,000 focused on R&D)  385 production facilities including six Verbund sites  Intelligent, sustainable system solutions  $2 billion invested annually on R&D  Collaboration with nearly 2,000 universities, institutions and companies worldwide  Average of 1,200 patents filed per year
  • 4. solutions We create chemistry to help power, move, house and feed a growing world population:  Wind and Solar power  Biotechnology  Water solutions  Fuel Cell technology  Energy-efficiency  Sustainable construction About $700 million of BASF’s annual research expenditures go into energy efficiency, climate protection, and resource conservation
  • 5. involved Developing transparent methodologies, tools and strategies to drive a new generation of products and supply networks. 5
  • 6. proven We create chemistry for a sustainable future Platzhalter für Bild
  • 7. what is cbe? Center for Building Excellence is an in-house team of Building Science professionals with Construction, Design and Sustainability expertise: Residential Technical CBE Commercial 7
  • 8. consult working with the cbe
  • 9. case studies  Transparency  Collaboration  High performance standards  The EASY button
  • 10. BEYOND Decommissioning CBE Westinghouse Headquarters, Charlotte, NC Applied Systems Structural Efficiency Tight Construction Fresh Air Ventilation Improved Thermal Efficient Mech. Design Pressure Balanced Moisture Managed Combustion Safety Efficient H2O Design Efficient Lighting Design MEL & Appliance Specs Advanced IEQ Advanced Infrastructure Cycle time Efficiency Quality Training Occupant Commissioning
  • 11. Phase I: Improved Thermal BEYOND Decommissioning • Structure outdated from thermal perspective – R6 Roof Deck – R8 Sidewall Cavity SOLUTIONS • BASF Spray Foam Roof – R-30 • BASF EIFS (using Neopor technology) – R-17.4
  • 12. Phase I: Right-size HVAC BEYOND Decommissioning • Reduced load allowed – Reduced HVAC • Existing – 40 Tons • Final 13 tons separately metered, staged HVAC load RESULTING IN • Reduced Capitol Replacement Cost • Reduced Operating Cost • Improved Indoor Comfort Existing air intake prior to retrofit 18.4% Heating Improvement 51.8% Cooling Improvement
  • 13. Phase II Opportunities BEYOND Decommissioning F34 T12 fixtures to Parking lot Review IRS 179d Infrastructure Lighting Efficiency Incentives / Tax Credits F28 T8 fixtures with improvements deduction/credit high efficiency ballast. Pervious pavement to: Potential Tax deduction: Existing system: 1.05 Manage storm water $3,784 for lighting W/SF runoff efficiency Advanced system: .79 Reduce heat island W/SF tax deductions for HVAC effect improvements still Save up to $1,232 Include recycled being investigated and annually content modeled
  • 14. Retrofit Checklist Collaboration & Education  Form a team / start early  Set goals & create accountability  Realistic budget  Quick ROI  HVAC life  Building envelope  Shading  Failure  Occupant behavior  Operations efficiency 14
  • 15. West Memphis Arkansas Admin Bldg LEED New Construction • Major Impact – Energy – Building Products • LEED-NC 2009 v.3.0 – Water Silver Certification – Green Construction • Building Area: 9,248 SF Building Occupants: 30 FTE, 5 Peak = 35 Total 15
  • 16. Energy Conservation West Memphis Arkansas Admin Building • Efficient Use of Daylight – Adjustable solar tubes • Daylight sensors • Occupancy Sensors • 18% improvement over ASHRAE 90.1 CO 2 Savings 35,209 5.87 pounds acres of of CO2 trees (17.6 tons)
  • 17. Building Products - Envelope West Memphis Arkansas Admin Building – BASF Technologies: Envelope • Admixtures • Elastospray Insulation – R21 walls / R32 roof • Senergy – EIFs system • Gypsum with Micronal® – Thermal buffer for hot days • Oldcastle Windows with BASF Oppanol
  • 18. Building Products - Interior West Memphis Arkansas Admin Building BASF Technologies: Interiors VCT Floor Tiles • Features –Low VOC Materials – AcysealAS –Low VOC Sealant – Sonneborn–Low VOC Joint Sealants – Thoro–Low VOC paints and coatings – BASF Polymers and Pigments –Behr, Sherwin Williams, Duron/Gensis paints – Chemflex–Carpet and floor tile adhesives Shaw Modular Carpet Tiles
  • 19. Additional Sustainable Strategies West Memphis Arkansas Admin Building Water Construction – 100% Savings of potable water • Construction Waste Management for irrigation, No Potable Water • Construction Indoor Air Quality Use or No Irrigation Management Plan – 40% Savings in indoor • Features –Sustainable Materials domestic water use reduction • Regional priority credits from baseline EPAct1992 Standards, – Alternative Transportation, Public Transportation Access – Photovoltaic powered lavatories with aerators achieve .5 gpm flow – Stormwater Design, Quality rate Control – Pint flush urinals and dual flush – Water Use Reduction, 40% low-flow water closets – Optimize Energy Performance, 28% – EAc2: On-Site Renewable Energy, 1% – Thermal Comfort, Design 19
  • 20. purpose The West Memphis facility “demonstrates BASF’s strategic focus on sustainable development through the utilization of energy efficient construction materials and technologies – many of which are made possible through BASF chemistry.“ Beate Ehle, President, Market and Business Development, BASF North America
  • 21. engage Connect •With CBE for product & project resources Collaborate •With the CBE as part of your IPD team Innovate •With the CBE to create solutions to material challenges
  • 22. let’s talk Lisa A. Barnard, CSI, LEED AP O&M Michael R. Fletcher, LEED AP BD+C Senior Advisor – Commercial Senior Advisor – Commercial BASF Center for Building Excellence BASF Center for Building Excellence lisa.a.barnard@basf.com | (602) 578-7930 michael.fletcher@basf.com | (347) 380-3402 cbe@basf.com | www.construction.basf.us | (888) 307-6602
  • 23. 23