This document describes an innovative multipurpose processing machine created by an Indian innovator. The portable machine can process various plants and fruits to obtain products like gels, juices, essences. It can process materials like aloe vera, gooseberries, fruits, vegetables, and flowers. The machine is affordable and enables farmers to produce herbal products. It has been recognized with several awards and over 100 machines have been sold for use in processing plants and fruits.
3. Multi-purpose processing unitMulti-purpose processing unit
Portable multipurpose unit is
capable of processing various
plants like aloe vera, gooseberries,
to obtain gels, juices etc. or
extracting essence (from Rose,
Jasmine e.t.c.) and fruit juice/pulp
from fruits/vegetables.
Can also be used as a big pressure
cooker as and when required.
Portable multipurpose unit is
capable of processing various
plants like aloe vera, gooseberries,
to obtain gels, juices etc. or
extracting essence (from Rose,
Jasmine e.t.c.) and fruit juice/pulp
from fruits/vegetables.
Can also be used as a big pressure
cooker as and when required.
4. Features/Utility:
Multi functional machine for
producing multiple products
Low cost of production enabling
common farmers to produce
processed herbal products in the form
of gel, juice, essence, etc.
Highly cost effective
Features/Utility:
Multi functional machine for
producing multiple products
Low cost of production enabling
common farmers to produce
processed herbal products in the form
of gel, juice, essence, etc.
Highly cost effective
9. ïą It Can also process:
- Grape, pineapple and many other fruits for making
juice
- Extracts from leaves, fruits
- Essence of all kinds of flowers
- Tomato ketchup
- Oil from few seeds/plants like amla, lemongrass
- Processing rate will vary for different fruits/leaves
10. Efficiency:
Machine has the capability to process
around 40-200 Kgs of plant materials
or fruits in an hour
Recognition:
Awarded Indian Patent
(367/DEL/2008)
NIF State award in 2009
Harayana Govt.
IARI, Govt. of India
Customers:
HPMC
Patanjali-Ramdevji
Kenya processing Company
100+ machines sold in different
parts of India for various uses
Efficiency:
Machine has the capability to process
around 40-200 Kgs of plant materials
or fruits in an hour
Recognition:
Awarded Indian Patent
(367/DEL/2008)
NIF State award in 2009
Harayana Govt.
IARI, Govt. of India
Customers:
HPMC
Patanjali-Ramdevji
Kenya processing Company
100+ machines sold in different
parts of India for various uses
11. Set-up Cost For Production Unit(single)
S.No Item Cost (Rs.)
1. Multipurpose Processing Unit
75,000(40-50Kgs/Hr)
1,50,000 (150-
200Kgs/Hr)Fruits
2.
Hydro Machine(seed/juice
separator)
50,000
3.
Additional Machines/Utensils
1,00,000
4.
Transportation Charges(approx) 20,000
5. Total(approx) 2,45,000~3,20,000
* Training costs extra
13. Investment, Opportunity & Impact
ïą Unit Set-up Cost: Rs. 2,45,000~ 3,20,000
ïą One person can operate the machine
ïą 20-30 people/unit directly employed/daily laborers
(SHG members/village youth/women)unit
ïą Electricity requirement: 1.5~2 KW
ïą Area Requirement: one 15*20ft for processing &
another 10*15ft room for storage
* Training Cost Extra
15. Bio-mass GassifierBio-mass Gassifier
Technology Description:
This is a mechanism with the
help of which any bio-mass
waste/residue can be converted
into inflammable gas (producer
gas) which in turn can be used
to run an engine, stoves and
furnace etc. An Indian Patent
has been filed for the
Innovation. Many machines
has been installed in and
around Rajasthan, Haryana
and Punjab.
Price:
3KW-Rs. 3,33,200-4,23,200
5KW-Rs. 4,04,200-5,02,200
10KW-Rs. 547,900-677,900
20KW-Rs.7,46,500-8,96,500
Technology Description:
This is a mechanism with the
help of which any bio-mass
waste/residue can be converted
into inflammable gas (producer
gas) which in turn can be used
to run an engine, stoves and
furnace etc. An Indian Patent
has been filed for the
Innovation. Many machines
has been installed in and
around Rajasthan, Haryana
and Punjab.
Price:
3KW-Rs. 3,33,200-4,23,200
5KW-Rs. 4,04,200-5,02,200
10KW-Rs. 547,900-677,900
20KW-Rs.7,46,500-8,96,500
16. Functionality:
A standby arrangement for
getting regular power supply for
agriculture or to run cottage
industries in the absence of
electricity or during power cut.
The maintenance cost is
negligible or little.
The size of the system is made
as per need/requirement.
Efficiency:
0.8-1.5Kgs of dry bio-waste can
run an engine of about 1 KW for
an hour.
Functionality:
A standby arrangement for
getting regular power supply for
agriculture or to run cottage
industries in the absence of
electricity or during power cut.
The maintenance cost is
negligible or little.
The size of the system is made
as per need/requirement.
Efficiency:
0.8-1.5Kgs of dry bio-waste can
run an engine of about 1 KW for
an hour.
17. Raw Materials:
It can generate electricity using
various form biomass feedstock eg
-Bamboo/Bamboo Waste
-Stalks of Cotton, pulses etc
-Coconut Shells
-Maize Cobs
-Branches & Twigs
-Weeds like lantana camara
-Appropriate briquettes of
various agricultural residues
Rice Husk, Saw-Dust and
Fines
-Certain Industrial wastes of
paper mills, plywood industry
etc.
Raw Materials:
It can generate electricity using
various form biomass feedstock eg
-Bamboo/Bamboo Waste
-Stalks of Cotton, pulses etc
-Coconut Shells
-Maize Cobs
-Branches & Twigs
-Weeds like lantana camara
-Appropriate briquettes of
various agricultural residues
Rice Husk, Saw-Dust and
Fines
-Certain Industrial wastes of
paper mills, plywood industry
etc.
18. Utility:
To operate pump sets in
remote fields and homes for
lifting water.
To operate saw machines,
flour mills, generate
electricity by operating
alternators.
Alternate for continuous
power supply which has wide
application.
Capacity:
5 KW to 100KW
Utility:
To operate pump sets in
remote fields and homes for
lifting water.
To operate saw machines,
flour mills, generate
electricity by operating
alternators.
Alternate for continuous
power supply which has wide
application.
Capacity:
5 KW to 100KW
19. Recognitions:
IPR Status- patent filled
NIF National award in 2009
Rastrapati Bhawan Exhibition-
2010
Customers:
15+machines sold in different parts
of India
Received 150 machines order from
Kenya recently
Recognitions:
IPR Status- patent filled
NIF National award in 2009
Rastrapati Bhawan Exhibition-
2010
Customers:
15+machines sold in different parts
of India
Received 150 machines order from
Kenya recently
21. Potential major applications and users:
Agarbatti/incense stick manufacturers
Bamboo mat manufacturing industries
Toothpick industries
Splitter :
Lever system
40-50 kg strips per man-day
Weight of machine: 9-10 kg
Can split strips of length 1â-11ââ
Thickness of strips adjustable
(minimum thickness is 0.5 mm)
Stick Cutter :
5-6 kg sticks per man-day
Weight : 200 gm
Stick thickness achievable: 0.5-2 mm
5 high carbon steel blade system
Rolling Machine for Incense Stick:
Capacity: 8/10 Kgs, 2000 sticks/Kg
Manpower: 1 or 2 persons can operate the machine
Price: One Splitter(6500) + 10 Stick cutter (500)= Rs. 11500
+transportation+ any applicable tax.
Price: Rolling Machine :Rs. 22,000 + transportation + applicable tax
Employment: (1+10+2) Thirteen men/women in their home itself.
Bamboo Splint Maker
22. âKAMAALâ GROWTH PROMOTER
ï§ Cow urine is also a base for preparing product. This is a tested & certified herbal product from
Agricultural University and by farmers.
ï§ This saves the land erosion due to use of pesticides, chemical based fertilizers
ï§ It is useful even for the weak fertile land having hard/ salt water for crop production
ï§ It improves the water intake capacity of the land and fertility
ï§ This is a 100% organic product
ï§ Increased protection from insects
ï§ Affordable & economical product
Price: Kamaal-505- Rs.375/Lt, Kamaal Clamp-Rs.975/5Kgs.
Utility:
It gives very effective results in saline soils also
Increases immunity/resistance in crops
Efficiency:
Yield increases upto 15-20%
Performance Parameters:
Reduction in urea consumption upto 50%
Reduction in water consumption upto 50%
Functionality:
Product (KAMAAL) should be applied after 20 â 25
days of planting / sowing
Bench marking (technical and market):
The Product is being marketed by the Innovator
through dealers in Haryana, Punjab, Rajasthan, etc.
It is the first monopolistic (herbal) product in the market.
Recognition : ISO 9001:2008, IARI certified