The document discusses the importance of performing baseline emission tests before and after vehicle repairs using various equipment such as a 5-gas analyzer, scope, scan tool, or DVOM. A baseline test involves monitoring the 5 regulated emissions gases at idle, 3000 RPM, and two modes of the Accelerated Simulation Mode to establish a starting point for emissions levels. Comparing the before and after repair baseline readings allows technicians to determine if a repair was successful by calculating the percentage reduction in emissions.
1. Why baseline
Before and after repairs
Baselining with a 5 gas analyzer
Baselining with a scope, scan tool, or DVOM
Correlation of baseline reading with Bar „97 test
results
2. Diagnosing an emission failure is different
from many auto repairs
Sometimes a vehicle will “run fine” but fail a
smog test
It can be hard for a tech or customer to
visualize a smog failure
3. A baseline test consists of:
Monitoring all 5 gases at:
Stabilized operating temperature
Idle
3000 RPM (no load)
ASM mode 1
ASM mode 2
4. Performing a baseline test before and after a
repair will be an indication of how successful
your repair was
Sometimes a repair of one gas will raise
another gas out of limits
Remember you are going to compare the two
sets of readings, so always perform a before
and after baseline test exactly the same, or
results will be inaccurate
5. Analyze the “after repair” baseline readings
and the “before repair” baseline readings by
comparing the two sets of readings.
Calculate the difference in percentages
If the percentage of reduction is the same or
higher (cleaner)
Your repair was probably successful
Be sure to check the other gas readings
6. Equipment used to gather baseline readings
DVOM
Hook up to 02 sensor
Positive lead to 02 sensor return wire
Negative lead to good ground
Scan tool
Hook up and program
7. DVOM to fuel injector (if no data stream)
Positive lead to fuel injector ground
Negative lead to good ground
Set on ms scale
Warm up vehicle
Monitor the O2 ( voltage & frequency) and the
Injector (pulse width) simultaneously.
O2 should fluctuate above and below .450 volts at
least once every couple of seconds
A rich exhaust must = a lean command
8. If 02 sensor reading is biased high or low you
have a problem (may not be 02 sensor)
Baselining using the 02 sensor and M/C
command will monitor CO only
9. A digital storage oscilloscope (DSO) will give
more accurate information
If a small misfire is present more oxygen is in
the exhaust stream
The 02 sensor wave form will have a higher
frequency
Using this method only CO & HC problems
can be identified
10. BAR „97 analyzer
Road test -- put on analyzer
Monitor and record all 5 gases during 4 conditions
mentioned before
Other test equipment utilized during this baseline
test may include timing light, DSO, Digital
Pyrometer etc.
11. Special note: If all OEM emissions equipment is
not hooked up and operating as
designed, baseline test results will be
inaccurate. (missing, modified or disconnected
emission systems must be repaired first!)