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EV Development Forum
    (Chongqing)

      Oct.26 2009
Overall
• China Automotive Engineering Research
  Institute(former Chongqing Auto. Research
  Institute) and ChanA hosted the forum
• Known institutes/makers presented at the forum:
  Department of Energy (U.S.), Argonne
  Lab.,Lotus Engineering, FEV,AVL,Nissan,etc.
  However, BYD did not show at the forum as
  usual
• Some highlights as per following pages
ChanA(Chan An Auto.)
            EV/HEV plans
• ChanA will develop pure battery EV in 2012 only,
  they see sales possibility of electric-fuel hybrid
  cars in 2010 and 2011
• two models showed: micro hybrid Z-shine(Stop-
  start system, SOS March 2010) and mild hybrid
  Joyce(144V,6A, Ni-H battery, on sales)
• ChanA New Energy Auto.Co.Ltd planned till
  2014: CBU 30,000 units, 100,000 units of
  battery/motor/control module respectively
• They will apply Stop-start system as default
  specs for future models
DOE
       “R&D in PHEV and battery”
• Energy storage (battery pack) is still bottleneck for PHEV
  (plug-in hybrid EV) due to cost and performance
• Financed Li-ion battery projects of A123 and Johnson
  Control
• Typical info. – battery pack for PHEV:
   – Current 3.4 kWh, US$800+/kWh, 3+ year life, for 10 mile PHEV
   – Goals 2012 3.4 kWh, US$500+/kWh,10+ year life, for 10 mile
     PHEV
   – Goals 2014 11.6 kWh, US$300+/kWh, 10+ year life, for 40 mile
     PHEV
Nissan
               “challenge for EV”
• EV market plan
  – New EV – “Leaf” in 2010 in US and Japan
  – 2011 in China
  – 2012 globally
• Approach for CO2 reduction
  –   Clean energy generation, such as wind and solar
  –   Battery JV with NEC
  –   Charging network construction (with local govt.)
  –   Charging system evolution (faster and smart)
Argonne Lab .
 “Battery Performance Evaluation”
• Build up research facility for HEV/PHEV power
  train test benchmarking: emission, fuel economy,
  cold/hot temps, charge life
• Tested 2007-2009: Prius (6 conversions),
  Escape (3 conversions) and other 6 HEV/PHEV
  models
• Standards Committee work - J1711
FEV / AVL / Lotus Engineering
“HEV with Range-extender module”
• A “practical solution” for EV development
• Concept and realization
  –   compact specific engine for electricity generation
  –   Simplified design and low producing cost
  –   Euro 6 emission
  –   NVH comfort
IDIADA
           Homologation for EV
• Current: ECE-R100 electrical safety (very basic
  requirement, cover pure EV only)
• Future:
  – ECE-R100: scope covers HEV, more strict safety
    features, such as service disconnect, fuse or circuit
    braker, overcharging prevention)
  – ECE-R94&95 frontal and lateral crash impact for M1
    & N1:
     • Requirement on electrolyte leakage
     • Protection against electrical shock after crash
     • Protection of passenger compartment against battery
       intrusion
     • Isolation resistance to chassis and residual HV bus energy
       after crash
DELPHI
         “key components of EV”
• Displayed available products:
   – Controller, DC/AC inverter, DC/DC converter,
     Charger, Battery pack, etc
• Integration capability for EV
What happens in China
• Commercialization of electric bus and
  coach sooner than cars
• No success without govt.and cities support
  on charging network
• Again, probably China automotive industry
  is behind the developed countries on EV
  standard, system and components, for
  less structural approach on EV product
  development

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EV Development Forum(Chongqing 2009)

  • 1. EV Development Forum (Chongqing) Oct.26 2009
  • 2. Overall • China Automotive Engineering Research Institute(former Chongqing Auto. Research Institute) and ChanA hosted the forum • Known institutes/makers presented at the forum: Department of Energy (U.S.), Argonne Lab.,Lotus Engineering, FEV,AVL,Nissan,etc. However, BYD did not show at the forum as usual • Some highlights as per following pages
  • 3. ChanA(Chan An Auto.) EV/HEV plans • ChanA will develop pure battery EV in 2012 only, they see sales possibility of electric-fuel hybrid cars in 2010 and 2011 • two models showed: micro hybrid Z-shine(Stop- start system, SOS March 2010) and mild hybrid Joyce(144V,6A, Ni-H battery, on sales) • ChanA New Energy Auto.Co.Ltd planned till 2014: CBU 30,000 units, 100,000 units of battery/motor/control module respectively • They will apply Stop-start system as default specs for future models
  • 4. DOE “R&D in PHEV and battery” • Energy storage (battery pack) is still bottleneck for PHEV (plug-in hybrid EV) due to cost and performance • Financed Li-ion battery projects of A123 and Johnson Control • Typical info. – battery pack for PHEV: – Current 3.4 kWh, US$800+/kWh, 3+ year life, for 10 mile PHEV – Goals 2012 3.4 kWh, US$500+/kWh,10+ year life, for 10 mile PHEV – Goals 2014 11.6 kWh, US$300+/kWh, 10+ year life, for 40 mile PHEV
  • 5. Nissan “challenge for EV” • EV market plan – New EV – “Leaf” in 2010 in US and Japan – 2011 in China – 2012 globally • Approach for CO2 reduction – Clean energy generation, such as wind and solar – Battery JV with NEC – Charging network construction (with local govt.) – Charging system evolution (faster and smart)
  • 6. Argonne Lab . “Battery Performance Evaluation” • Build up research facility for HEV/PHEV power train test benchmarking: emission, fuel economy, cold/hot temps, charge life • Tested 2007-2009: Prius (6 conversions), Escape (3 conversions) and other 6 HEV/PHEV models • Standards Committee work - J1711
  • 7. FEV / AVL / Lotus Engineering “HEV with Range-extender module” • A “practical solution” for EV development • Concept and realization – compact specific engine for electricity generation – Simplified design and low producing cost – Euro 6 emission – NVH comfort
  • 8. IDIADA Homologation for EV • Current: ECE-R100 electrical safety (very basic requirement, cover pure EV only) • Future: – ECE-R100: scope covers HEV, more strict safety features, such as service disconnect, fuse or circuit braker, overcharging prevention) – ECE-R94&95 frontal and lateral crash impact for M1 & N1: • Requirement on electrolyte leakage • Protection against electrical shock after crash • Protection of passenger compartment against battery intrusion • Isolation resistance to chassis and residual HV bus energy after crash
  • 9. DELPHI “key components of EV” • Displayed available products: – Controller, DC/AC inverter, DC/DC converter, Charger, Battery pack, etc • Integration capability for EV
  • 10. What happens in China • Commercialization of electric bus and coach sooner than cars • No success without govt.and cities support on charging network • Again, probably China automotive industry is behind the developed countries on EV standard, system and components, for less structural approach on EV product development