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Preparation of
yoghurt
Bangaru. karthik
Dept .of microbiology
Introduction
• Fermented milk product
• Word yoghurt comes from turkish word
“jugurt”
Mostly made from……
• Normal milk
• Skimmed milk
• Fortified milk
Milk source
• Mostly from cow
• Rarely from goat and sheep
• Limitation: milk should be free from
antimicrobial substance
Milk used in preparation
• Whole milk
• Partially defatted milk
• Condensed skimmed milk
• Cream
• Non fat dry milk
• Milk is condensed by removing 15-20% of
water in vaccum pan
• Milk fat levels are 1-3.25%
Limitation of milk
• Infected milk is not used
Additives permitted
• Nutritive carbohydrate sweetners
• Coloring agents
• Stabilizers
• Fruit preparation for flavouring yoghurt
Starter culture
• Lactobacillus bulgaricus
• Streptococcus thermophillus
Sweeteners
• Majorly used : Sucrose
• Others : corn sweetners and honey
• The level of sucrose effects preparation
– Production of lactic acid
– Flavour of yoghurt
Sucrose…..
• It can be added either in
– wet form
– dry form
– Granulated from
– Free flowing form
– Crystalline or liquid form
– 67% of sucrose can be added
Other sweeteners
• Non- nutritive sweetners eg: ca-saccharin
• Lactose, glucose & galactose is also
suggested
• Commercial yoghurt have
– 4.06% lactose
– 1.85% galactose
– 0.05% glucose
– pH = 4.1
Stabilizers
• Main function :
• Smoothness in body and texture
• To impart gel structure
• To reduce wheying off
• Increase the shelf life
• Provides a degree of uniformity
Charecters of a good stabilizer
• Should never effect flavour
• Should be effective at low pH
• Should be easily dispersed
Different stabilizers
• Gelatin
• Sea weed gums
• Algin & sodium alginate
• carrageenan
Fruit preparations in yoghurt
• Different fruit preparation are blended to
satisfy market requirement
• Generally 15-20% of low levels of fruit are
present
• Depending on their usage yoghurt is
classified into three types
Different types of yoghurt
• Eastern sundae style
• Western sundae style
• Swiss style yoghurt
Eastern sundae style
• Also called fruit on bottom
• 59ml of fruit preserves at bottom followed
by 177ml of inoculated yoghurt mix
• No flavour or sweetners are added
Western sundae style
• Fruit preserves or special fruit preparations
forms the bottom layer
• Top layer has yoghurt containing sweetners
with the flovour and color
• It is identical to eastern sundae style
• Flavor level is usually 2-4% in the top layers
Swiss style yoghurt
• Also known as continental style or french
style or stirred yoghurt
• Fruit preparation is thoroughly blended in
yoghurt
Fruits used are….
• Strawberry
• Raspberry
• Bluberry
• Apples, peaches, orange, lemon
Starter culture
• Important in preparation
• Should be…
• Free from contaminants
• Vigorous growth in yoghurt mix
• Good flavour
• Body and texture production
• Resonable resistance to pahges and antibiotics
Starter cultures used are….
• Lactobacillus bulgaricus
• Streptococcus thermophilus
• Starter culture
– Gives flavor and texture production
• The lactobacilli grows first and liberate the amino
acid glycine and histidine
• This stimulate the growth of streptococci
• Formation of lactic acid, acetaldehyde, acetic
acid and diacetyl decides the flavour of yoghurt
• Sterptococci lowers the pH to 5.5
• Then lactobacilli reduces pH still 3.8 – 4.4
• Homogenization and high fat content gives
smooth texture
• Gassiness in yoghurt is due to
contamination by some bacilli
Types of yoghurt
• Plain yoghurt
– Set type
– Stirred type
• Fruit flavored yoghurt
– Eastern sundae style
– Western sundae style
Set type yoghurt
Low fat milk, skim milk,
non fat dry milk
Standardized yoghurt
Milk fat – 1-2%
MSNF – 12.5%
Pasteurize at 95°C
For 30 min
Homogenize at 60°C
Mix in holding VAT
43°C
Bulk starter
Packing container
Incubate container
At 43°C pH 4.5
Cool & store plain
Yoghurt at 5°C upto
3-4weeks
Cool to
43°C
Low fat milk, skim milk,
non fat dry milk
Standardized yoghurt
Milk fat – 1-2%
MSNF – 10.5%
Stabilizers – 0.7%
Pasteurize at 95°C
For 30 min
Homogenize at 60°C
Mix in holding VAT
43°C, pH 4.5
Bulk starter
Packing container
Cool & store plain
Yoghurt at 5°C upto
3-4weeks
Cool to
43°C
Cool to 25 °C
Stirred type of yoghurt
Low fat milk, skim milk,
non fat dry milk
Standardized yoghurt
Milk fat – 1-2%
MSNF – 10 -12.5%
Pasteurize at 95°C
For 30 min
Homogenize at 60°C
Mix in holding VAT
43°C
Bulk starter, fruit syrup
And color for western style
Packing container, 1 part fruit
& 3-4 parts yoghurt
Incubate container
At 43°C pH 4.5
Cool & store plain
Yoghurt at 5°C upto
3-4weeks
Cool to
43°C
Sundae style
Low fat milk, skim milk,
non fat dry milk
Standardized yoghurt
Milk fat – 1-2%
MSNF – 10.5%
Stabilizers – 0.7%
Pasteurize at 95°C
For 30 min
Homogenize at 60°C
Mix in holding VAT
43°C, pH 4.5
Bulk starter
Packing container
Cool & store plain
Yoghurt at 5°C upto
3-4weeks
Cool to
43°C
Swiss style
Cool to 25 °C
Yoghurt fruit is added

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Preparation of yoghurt

  • 2. Introduction • Fermented milk product • Word yoghurt comes from turkish word “jugurt”
  • 3. Mostly made from…… • Normal milk • Skimmed milk • Fortified milk
  • 4. Milk source • Mostly from cow • Rarely from goat and sheep • Limitation: milk should be free from antimicrobial substance
  • 5. Milk used in preparation • Whole milk • Partially defatted milk • Condensed skimmed milk • Cream • Non fat dry milk • Milk is condensed by removing 15-20% of water in vaccum pan • Milk fat levels are 1-3.25%
  • 6. Limitation of milk • Infected milk is not used
  • 7. Additives permitted • Nutritive carbohydrate sweetners • Coloring agents • Stabilizers • Fruit preparation for flavouring yoghurt
  • 8. Starter culture • Lactobacillus bulgaricus • Streptococcus thermophillus
  • 9. Sweeteners • Majorly used : Sucrose • Others : corn sweetners and honey • The level of sucrose effects preparation – Production of lactic acid – Flavour of yoghurt
  • 10. Sucrose….. • It can be added either in – wet form – dry form – Granulated from – Free flowing form – Crystalline or liquid form – 67% of sucrose can be added
  • 11. Other sweeteners • Non- nutritive sweetners eg: ca-saccharin • Lactose, glucose & galactose is also suggested • Commercial yoghurt have – 4.06% lactose – 1.85% galactose – 0.05% glucose – pH = 4.1
  • 12. Stabilizers • Main function : • Smoothness in body and texture • To impart gel structure • To reduce wheying off • Increase the shelf life • Provides a degree of uniformity
  • 13. Charecters of a good stabilizer • Should never effect flavour • Should be effective at low pH • Should be easily dispersed
  • 14. Different stabilizers • Gelatin • Sea weed gums • Algin & sodium alginate • carrageenan
  • 15. Fruit preparations in yoghurt • Different fruit preparation are blended to satisfy market requirement • Generally 15-20% of low levels of fruit are present • Depending on their usage yoghurt is classified into three types
  • 16. Different types of yoghurt • Eastern sundae style • Western sundae style • Swiss style yoghurt
  • 17. Eastern sundae style • Also called fruit on bottom • 59ml of fruit preserves at bottom followed by 177ml of inoculated yoghurt mix • No flavour or sweetners are added
  • 18. Western sundae style • Fruit preserves or special fruit preparations forms the bottom layer • Top layer has yoghurt containing sweetners with the flovour and color • It is identical to eastern sundae style • Flavor level is usually 2-4% in the top layers
  • 19. Swiss style yoghurt • Also known as continental style or french style or stirred yoghurt • Fruit preparation is thoroughly blended in yoghurt
  • 20. Fruits used are…. • Strawberry • Raspberry • Bluberry • Apples, peaches, orange, lemon
  • 21. Starter culture • Important in preparation • Should be… • Free from contaminants • Vigorous growth in yoghurt mix • Good flavour • Body and texture production • Resonable resistance to pahges and antibiotics
  • 22. Starter cultures used are…. • Lactobacillus bulgaricus • Streptococcus thermophilus
  • 23. • Starter culture – Gives flavor and texture production
  • 24. • The lactobacilli grows first and liberate the amino acid glycine and histidine • This stimulate the growth of streptococci • Formation of lactic acid, acetaldehyde, acetic acid and diacetyl decides the flavour of yoghurt • Sterptococci lowers the pH to 5.5 • Then lactobacilli reduces pH still 3.8 – 4.4
  • 25. • Homogenization and high fat content gives smooth texture • Gassiness in yoghurt is due to contamination by some bacilli
  • 26. Types of yoghurt • Plain yoghurt – Set type – Stirred type • Fruit flavored yoghurt – Eastern sundae style – Western sundae style
  • 27. Set type yoghurt Low fat milk, skim milk, non fat dry milk Standardized yoghurt Milk fat – 1-2% MSNF – 12.5% Pasteurize at 95°C For 30 min Homogenize at 60°C Mix in holding VAT 43°C Bulk starter Packing container Incubate container At 43°C pH 4.5 Cool & store plain Yoghurt at 5°C upto 3-4weeks Cool to 43°C
  • 28. Low fat milk, skim milk, non fat dry milk Standardized yoghurt Milk fat – 1-2% MSNF – 10.5% Stabilizers – 0.7% Pasteurize at 95°C For 30 min Homogenize at 60°C Mix in holding VAT 43°C, pH 4.5 Bulk starter Packing container Cool & store plain Yoghurt at 5°C upto 3-4weeks Cool to 43°C Cool to 25 °C Stirred type of yoghurt
  • 29. Low fat milk, skim milk, non fat dry milk Standardized yoghurt Milk fat – 1-2% MSNF – 10 -12.5% Pasteurize at 95°C For 30 min Homogenize at 60°C Mix in holding VAT 43°C Bulk starter, fruit syrup And color for western style Packing container, 1 part fruit & 3-4 parts yoghurt Incubate container At 43°C pH 4.5 Cool & store plain Yoghurt at 5°C upto 3-4weeks Cool to 43°C Sundae style
  • 30. Low fat milk, skim milk, non fat dry milk Standardized yoghurt Milk fat – 1-2% MSNF – 10.5% Stabilizers – 0.7% Pasteurize at 95°C For 30 min Homogenize at 60°C Mix in holding VAT 43°C, pH 4.5 Bulk starter Packing container Cool & store plain Yoghurt at 5°C upto 3-4weeks Cool to 43°C Swiss style Cool to 25 °C Yoghurt fruit is added