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www.MicroMatic.com
Toll Free: 1 (866) 291-5756
DRAFT BEER DISPENSER
ASSEMBLY & USE MANUAL
SAFETY FIRST!Read instructions completely
• CO2 can be dangerous.
• Flush chemical out of beer line
completely before re-tapping keg.
Micro Matic has a policy of continuous improvement and
reserves the right to change materials and specifications
without notice.
00061-D1206 0307
PLEASE READ BEFORE USE
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
2
CALL physician or poison control center if product is swallowed. If ingested, drink large quantities of water to
dilute chemical.
WARNING EXPLANATION
1. NEVER exceed 60 P.S.I. 1. Most domestic draft beers are dispensed using a pressure of 12-
14 P.S.I. and most stout beers require a pressure of 30-40 P.S.I.
Pressures above 50 P.S.I. will release the built-in pressure relief
valve (PRV).
2. If the regulator PRV failed, the keg coupler PRV will release pre-
venting the CO2 from reaching the keg.
3. For liability reasons, keg valve installation and removal tools are
available only to breweries. It is important only trained profession-
als perform maintenance and installation of valves. Improper
installation can result in possible injury.
2. ALWAYS use a keg coupler and gas
pressure regulator equipped with a pres-
sure relief valve (PRV).
3. NEVER try to remove the valve in the keg.
1. The gas in the CO2 cylinder is 800-1000 P.S.I. and the keg is built
to only with stand pressure to 60 P.S.I.
1. ALWAYS connect CO2 gas cylinder to
regulator. NEVER connect gas cylinder
directly to keg.
2. Gas cylinders can be unstable with the regulator mounted. The
regulator may break off if the cylinder falls on it. Dropping the cylin-
der may break the cylnder valve off and release the pressurized
gas.
2. ALWAYS secure gas cylinder in an
upright position. NEVER drop or throw
gas cylinder.
3. If it becomes difficult to breathe and your head starts to ache, high
levels of CO2 (carbon dioxide) may be present in the area. LEAVE
THE ROOM IMMEDIATELY.
3. ALWAYS ventilate area after a CO2 leak.
1. The manual cleaning bottle is the most effective method for using
the beer line cleaner. It creates the turbulent flow necessary to
release beer stone, bacteria, and yeast build up in the beer line.
1. ALWAYS use cleaning chemical with the
manual cleaning bottle.
2. Although CFP-1 is not caustic, the chemical can irritate eyes and
skin.
2. ALWAYS wear safety glasses to protect
eyes and rubber gloves for skin protec-
tion. ALWAYS wash hands with soap and
water after using chemical.
3. To ensure the freshest beer taste, flush chemical from beer line,
coupler and faucet completely with cold water before re-tapping
keg.
3. ALWAYS thoroughly rinse beer line and
equipment. ALWAYS dispose of used
chemical in accordance with federal and
local regulations.
KEG OPERATION
CO2 GAS
CLEANING CHEMICAL
Beer line cleaner (CFP-1) when mixed with water is a clear, odorless liquid containing sodium carbonate.
Cleaning Kit
CK-1100
ADDITIONAL AVAILABLE
EQUIPMENT DRIP TRAYS
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
BASIC CONVERSION KIT
COMPONENTS
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
3
Keyhole Mount
DP-6x4
Removable
RK-DTA
CO2 Regulator
Dual Gauge
842
CO2 Regulator
Dual Gauge
842-2
American
Coupler
D System
7485E
5 lb.
Cylinder CO2
(empty)
430A-5E
Shank, Faucet &
Knob Assembly
Door Spacer
RK-DS4
CO2 Hose
4‘ x 5/16“ I.D
553R
Beer Hose
with Fittings
5‘ x 3/16“ I.D.
547C60A
Hex Nut Washer
759
Gas Hose
Snap Clamps
SNP-10
Beer Hose
Snap Clamp
SNP-6
4301
4933K
4334NA-3
Faucet Wrench
4350-E
Shank Mount
DP-721D
Shank Mount
DP-321D-2
CO2 Regulator
Single Gauge 841
‘
KEGERATOR DOOR KIT
Shank Hole Drilling
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
4
AA
Screwdrivers
(Flat Head & Phillips)
Pencil Tape Measure Crescent Wrench
1 1
/8” Hole Saw SawDrill & 1
/4” Bit
Required Tools
NOTE: Please see drip tray mounting instruc-
tions for measurements before completing
Step B.
BB
Approx.
Tip: Drill outside, but stop
before cutting through inner
liner. Then complete hole by
drilling from inside out.
Tip: Hold drill level to ground when drilling to
ensure straight shank hole.
NOTE: The faucet and shank can be mount-
ed on the door or the side of the refrigerator.
ASSEMBLY & USE MANUAL
Drip Tray Mounting Instructions
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
5
Keyhole Mount Tray
DP-6x4
Removable Tray
RK-DTA
Shank Mount Trays
63
/8”
6”
1 1
/4”
12”
Single Shank
Hole
43
/4”
6”
12”
Dual
Shank Holes
43
/4”
3”
Shank Hole
3”
DP-321D-2
DP-721D
12”
11”
14”
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
KEGERATOR DOOR KIT
Faucet & Shank Mounting
6
DD
CC
EE
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
Cut door spacer 1/8” - 1/4”
shorter than door width.
Tip: Hold faucet in upright position
while tighting shank nut. DON’T
OVER TIGHTEN!
5’ is the proper restriction from keg to faucet.
Always make sure
faucet is securely
tighten to avoid
leaks.
Squeeze, finger tight. Remove with pliers.
ASSEMBLY & USE MANUAL
CO2 Regulator Mounting & Pressure Hose Connection
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
7
Regulator
Hose Barb
Snap Gas
Clamp Hose
KEG COUPLER
FF
GG
The CO2 cylinder and regulator are usually placed inside
one of the corners of the refrigerator. The CO2 cylinder and
regulator can be located outside, with the gas line brought
through a drilled hole. It is important the cylinder be kept in
an upright position to operate efficiently. Use a chain to
secure cylinder.
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
“OFF” POSITION
REGULATOR
Snap Clamp
Gas Hose
Where can I get a CO2 cylinder filled?
Inquire with the store you are getting your kegs from for a local source.
Another option is to look in your phone book under Fire Extinguishers or Fire
and Safety Equipment. Companies that refill fire extinguishers will be able to
fill CO2 cylinders.
Stout beers such as Guinness, require a mixed gas for proper dispensing.
For more information, see the FAQ (Frequently Asked Questions) page at
MicroMatic.com.
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
KEGERATOR DOOR KIT
Keg, Temperature, Pressure, and Tapping
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
8
14-15 lbs.38˚ F
BB Keg Tapping
11
“OFF” POSITION
“ON” POSITION22
Set Temperature:
Serve Draft
Beer: 38ºF
“ON” POSITION
OPEN
11
33
ADJUST
PRESSURE
12-14 PSI
22
What temperature do I need to store draft beer at?
Most domestic draft beer is not pasteurized, so it must be kept cold. The temperature of the beer must
be maintained between 36-38°F all the way to the point of dispense. Temperatures above 38°F will cause
foam and promote sour/cloudy beer.
The air temperature in the refrigerator can fluctuate greatly when the door is opened. Check the “liquid”
temperature of the beer by placing a glass of water in the refrigerator with a thermometer in it. Allow the
water to chill for 24 hours, for an accurate reading of the “liquid” temperature.
Additionally, if the beer is being dispensed away from the refrigerator, the temperature of the dispensed
beer should be monitored. This is to make sure the 36-38°F temperature is being maintained all the way
to the point of dispense. To check the dispense temperature, simply pour a beer into glass and use a ther-
mometer to read the temperature.
AA
1. Open CO2 cylinder valve completely.
2. Set CO2 pressure clockwise.
3. Turn regulator valve to “on” position.
Setting CO2
Pressure
with thermometer
ASSEMBLY & USE MANUAL
Helpful CO2 Regulator Hints
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
9
Closed
Open
A
F
D
C
E
A
D
E G
B
PARTS OF A CO2 REGULATOR
A. Output low pressure gauge (reads the amount of internal keg pressure)
B. Regulator adjustment screw (after keg is tapped, screw clockwise until low
pressure gauge (Figure 1) indicates between 12 & 14 PSI)
C. Adjustment lock nut
D. Shut-off valve
E. CO2 Nut (use to connect to cylinder)
F. High pressure gauge (reads the amount of pressure in cylinder)
HOW TO SET REGULATOR OUTPUT PRESSURE
Once the regulator is securely attached to the gas cylinder:
1. Close the shut-off valve (D) on output port of the regulator.
2. Open the valve (G) on the gas cylinder completely.
3. Turn the regulator adjustment screw (B) clockwise until the desired
pressure is shown on the output pressure gauge (A).
4. Open the shut-off valve (D) on output port of the regulator.
NOTE: Pressure for Lager beers is set at 12 - 14 PSI
Pressure for Stout beers is set at 30 - 40 PSI
HOW TO REPLACE AN EMPTY CO2 CYLINDER
1. Close cylinder valve by turning clockwise “G”.
2. Close shut-off valve “D”.
3. Remove regulator from empty cylinder “E”.
4. With cylinder valve “G” in closed position, reattach regulator to
cylinder at “E”. (Check condition of regulator stem gasket/o-ring.)
5. Open valve “G” all the way. (This is important because the cylinder
valve seals in two places.)
6. Open shutoff valve “D”.
7. Check gauge pressure “A” (12-14 PSI) and adjust if necessary.
HOW MANY KEGS OF BEER CAN BE DISPENSED OUT OF A CO2 TANK?
As a general rule of thumb, it takes about a 1/4 Lb of CO2 to dispense a 1/4 barrel of beer and a 1/2 Lb
of CO2 to dispense a 1/2 barrel of beer. The table below lists the approximate number of kegs dispensed
from each size of CO2 cylinder.
5.00 Gallon 5.23 Gallon 7.75 Gallon 15.50 Gallon
Home Brew 1/6 barrel 1/4 barrel 1/2 barrel
5 pound cylinder 28-31 27-30 18-20 9-10
10 pound cylinder 56-62 54-60 36-40 18-20
15 pound cylinder 84-93 81-90 54-60 27-30
20 pound cylinder 112-124 108-120 72-80 36-40
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
KEGERATOR DOOR KIT
Components
10
7485E
“D” System
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
4933K
Beer Faucet
Budweiser
Coors
Labatt
Miller
Molson
Sam Adams
Yuengling
Amstel Light
Becks
Heineken
Murphy’s Irish Stout
Pilsner Urquel
Scottish & Newcastle
Hoegaarden
Paulaner
Spaten
Warsteiner
Anchor Steam
Bass Ale
Boddington
Caffrey’s
Whatney’s
Guinness
Harp
D SYSTEM S SYSTEM A SYSTEM G SYSTEM U SYSTEM
7485E 7486E DH1501 GTL425 G408
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
ASSEMBLY & USE MANUAL
Keg Tapping Systems & Specifications
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
11
1/2 Keg 1/4 Short Keg 1/4 Slim Keg 1/6 KegCAPACITY
Gallons 15.5 7.75 7.75 5.23
Ounces 1984 992 992 640
Cases 6.8 3.44 3.44 2.2
# of 12 oz. beers 165 82 82 53
DIMENSIONS
Height 23.3“ 14.8“ 23.3“ 23.3“
Diameter 17.0“ 17.0“ 11.0“ 9.25“
WEIGHT
Full (lbs) 160.7 83.3 81.87 55.5
Empty (lbs) 29.7 17.3 16.00 13.76
Note: Above capacities, dimensions and weights can vary as a result of differences between manufacturers.
Ready to pour: Start with a beer clean glass that has been wetted in cold water.
Common Draft Problems
KEGERATOR DOOR KIT
How To Pour The Perfect Glass Of Beer
12
1. Place the glass at a 45°angle,
one inch below the faucet. Do
not let the glass touch the
faucet. Open the faucet all
the way.
2. After the glass has reached
half full, gradually bring the
glass to an upright position.
3. Let the remaining beer run
straight down the middle. This
insures proper release of CO2
by producing a 3/4" to a 1"
foam head.
4. Close the faucet completely
and quickly.
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
Improper
Pour
Wild Beer
Beer, when drawn, is
all foam, or too much
foam and not enough
liquid beer
Flat Beer
Foamy head disap-
pears quickly; beer
lacks brewery fresh
flavor
Cloudy Beer
Beer in glass appears
hazy, not clear
False Head
Large soap-like bubbles,
head dissolves very
quickly
Too warm
Too cold
Too high Needs cleaning Check Pour
Too low Needs cleaning
Too cold
Contaminated
CO2 gas Needs cleaning Needs cleaning
Too warm Too low Check Pour
Household
detergent
and dust
Detergent
film inside
of glass
Ice inside
of glass
Temperature: 36-38º F Pressure: 12-14 PSI Clean: Before New Keg
Condition Temperature Pressure Equipment Glassware
Quick Checklist:
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
Four Step Cleaning Procedure:
Set-up Cleaning Rinse Re-connect
Setup:
1. Shut-off CO2 at regulator.
2. Un-tap coupler at keg.
3. Unscrew beer hose fitting and CO2 gas hose fitting from keg coupler
(do not misplace beer washer or check valve).
4. Remove faucet from tower using faucet wrench.
(turn clockwise to remove).
CK-1100 TAP &
CLEANER KIT
Faucet Brush
950W
Faucet Wrench
4350-HE
Bucket Rubber
Gloves
Safety
Glasses
Fresh
Water
Line Cleaner Detergent
CFP-1
AA
AA BB CC DD
22
33
44
11
Regulator valve
in “off” position.
ASSEMBLY & USE MANUAL
Cleaning Components
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
13
Regular cleaning of the faucet, beer line, and keg coupler is extremely important. If this is not performed, the beer will
foam. Additionally bacteria, yeast, mold, and beer stone will build up and quickly degrade the quality of draft beer. Routine
cleaning is essential to maintain quality and fresh taste.
Residential Applications: cleaning should be performed after every keg or at a minimum of every two weeks.
Required Parts –
Cleaning bottle with
hand pump and
faucet attachment
Cleaning:
1. Mix warm (not hot) water and detergent per manufacturer’s instruction on container.
2. Place beer hose, coupler, and faucet in bucket (be sure to remove knob from faucet before placing into bucket).
3. Connect cleaning attachment to faucet coupling nut (where faucet was removed).
4. Pump cleaning solution through hose into bucket. Allow cleaning solution to soak in hose per chemical
manfacturer instructions.
KEGERATOR DOOR KIT
Cleaning Procedures
www.MicroMatic.com
Toll Free: 1 (866) 291-5756
Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved
14
BB
Coupler must
be disconnected
from beer hose.
B
22
44
Rinsing:
1. Unscrew cleaning bottle lid.
2. Thoroughly rinse out cleaning bottle and re-fill with fresh water.
3. Replace bottle lid and pump rinse water to remove cleaning solution from beer line into bucket.
4. Continue pumping until all fresh water is pumped through. Disconnect faucet cleaning attachment.
5. Dispose of chemical solution and rinse water in accordance with local regulations.
6. Rinse bucket before storing.
11
A
33
CC
When handling
chemicals follow
Safety Procedures.
Use protective gloves
and eye protection
Remove knob
15
Re-connect:
1. Disassemble faucet and keg coupler: thoroughly brush clean.
2. Thoroughly rinse coupler and faucet in fresh water.
3. Reassemble faucet and re-connect turning faucet coupling nut
counter-clockwise (make sure sealing gasket is in place).
4. Re-connect beer hose and CO2 gas hose line fittings to keg coupler;
(make sure washer and check valve are re-installed).
5. Turn regulator valve to “on” position and re-tap the keg.
DD
11
22
44
33
55
Regulator
valve
in “on”
position
Routine Maintenance and Inspection
Keg Coupler
After cleaning it is an excellent opportunity to check the probe o-rings (102-526) and bottom seal (102-521) on the keg
coupler are in good condition. Verify the probe o-rings on the keg coupler are properly lubricated (with a food grade lubri-
cant (FT101L) to allow the coupler probe to move freely; this prevents wear and tear when the keg coupler is tapped and
untapped on the keg.
Faucet
Check the friction washer (4308) , coupling washer (4318), and shaft seat (4324) on the faucet are in good condition.
Copyright©2006byMicroMaticUSA,Inc.AllRightsReserved
Copyright © 2006 - 2007 by Micro Matic USA, Inc. All Rights Reserved
Tap Handles
Rock On with a guitar! Surf's Up with a
beach babe or a surfboard. Frogs,
dolphins, and bears Oh My! Enjoy a cold
one with man's best friend.
Visit us at www.MicroMatic.com
Party Pump
The Micro Matic party pump will
outperform and outlast any similar
party pump that is on the market!
Line Cleaner
Always clean the beer
line and equipment before
connecting a fresh keg.
7509E
5047 5050
CFP-1
Complete line of draft beer equipment!
Information and resources for all your draft dispensing needs.
FAQ’s
Answers to many commonly asked questions and troubleshooting solutions are presented.
Discussion Forum
Discuss a wide range of beer dispensing topics in a vibrant online “beer community” where members com-
mercial and private, technical and non-technical find a relaxed platform.
Participation in the Forum is free! Reading the Forum does not require registration. The Forum is moder-
ated by many of Micro Matic’s Dispense Institute instructors and knowledgeable staff. Our expert moder-
ators have years of draft system installation experience and look forward to sharing their experience and
responding to posted questions. Share an experience, ask a question, and then check back often!

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Draft Beer Dispenser Manual: CO2 Safety & Proper Assembly

  • 1. www.MicroMatic.com Toll Free: 1 (866) 291-5756 DRAFT BEER DISPENSER ASSEMBLY & USE MANUAL SAFETY FIRST!Read instructions completely • CO2 can be dangerous. • Flush chemical out of beer line completely before re-tapping keg. Micro Matic has a policy of continuous improvement and reserves the right to change materials and specifications without notice. 00061-D1206 0307
  • 2. PLEASE READ BEFORE USE Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 2 CALL physician or poison control center if product is swallowed. If ingested, drink large quantities of water to dilute chemical. WARNING EXPLANATION 1. NEVER exceed 60 P.S.I. 1. Most domestic draft beers are dispensed using a pressure of 12- 14 P.S.I. and most stout beers require a pressure of 30-40 P.S.I. Pressures above 50 P.S.I. will release the built-in pressure relief valve (PRV). 2. If the regulator PRV failed, the keg coupler PRV will release pre- venting the CO2 from reaching the keg. 3. For liability reasons, keg valve installation and removal tools are available only to breweries. It is important only trained profession- als perform maintenance and installation of valves. Improper installation can result in possible injury. 2. ALWAYS use a keg coupler and gas pressure regulator equipped with a pres- sure relief valve (PRV). 3. NEVER try to remove the valve in the keg. 1. The gas in the CO2 cylinder is 800-1000 P.S.I. and the keg is built to only with stand pressure to 60 P.S.I. 1. ALWAYS connect CO2 gas cylinder to regulator. NEVER connect gas cylinder directly to keg. 2. Gas cylinders can be unstable with the regulator mounted. The regulator may break off if the cylinder falls on it. Dropping the cylin- der may break the cylnder valve off and release the pressurized gas. 2. ALWAYS secure gas cylinder in an upright position. NEVER drop or throw gas cylinder. 3. If it becomes difficult to breathe and your head starts to ache, high levels of CO2 (carbon dioxide) may be present in the area. LEAVE THE ROOM IMMEDIATELY. 3. ALWAYS ventilate area after a CO2 leak. 1. The manual cleaning bottle is the most effective method for using the beer line cleaner. It creates the turbulent flow necessary to release beer stone, bacteria, and yeast build up in the beer line. 1. ALWAYS use cleaning chemical with the manual cleaning bottle. 2. Although CFP-1 is not caustic, the chemical can irritate eyes and skin. 2. ALWAYS wear safety glasses to protect eyes and rubber gloves for skin protec- tion. ALWAYS wash hands with soap and water after using chemical. 3. To ensure the freshest beer taste, flush chemical from beer line, coupler and faucet completely with cold water before re-tapping keg. 3. ALWAYS thoroughly rinse beer line and equipment. ALWAYS dispose of used chemical in accordance with federal and local regulations. KEG OPERATION CO2 GAS CLEANING CHEMICAL Beer line cleaner (CFP-1) when mixed with water is a clear, odorless liquid containing sodium carbonate.
  • 3. Cleaning Kit CK-1100 ADDITIONAL AVAILABLE EQUIPMENT DRIP TRAYS www.MicroMatic.com Toll Free: 1 (866) 291-5756 BASIC CONVERSION KIT COMPONENTS Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 3 Keyhole Mount DP-6x4 Removable RK-DTA CO2 Regulator Dual Gauge 842 CO2 Regulator Dual Gauge 842-2 American Coupler D System 7485E 5 lb. Cylinder CO2 (empty) 430A-5E Shank, Faucet & Knob Assembly Door Spacer RK-DS4 CO2 Hose 4‘ x 5/16“ I.D 553R Beer Hose with Fittings 5‘ x 3/16“ I.D. 547C60A Hex Nut Washer 759 Gas Hose Snap Clamps SNP-10 Beer Hose Snap Clamp SNP-6 4301 4933K 4334NA-3 Faucet Wrench 4350-E Shank Mount DP-721D Shank Mount DP-321D-2 CO2 Regulator Single Gauge 841 ‘
  • 4. KEGERATOR DOOR KIT Shank Hole Drilling www.MicroMatic.com Toll Free: 1 (866) 291-5756 Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 4 AA Screwdrivers (Flat Head & Phillips) Pencil Tape Measure Crescent Wrench 1 1 /8” Hole Saw SawDrill & 1 /4” Bit Required Tools NOTE: Please see drip tray mounting instruc- tions for measurements before completing Step B. BB Approx. Tip: Drill outside, but stop before cutting through inner liner. Then complete hole by drilling from inside out. Tip: Hold drill level to ground when drilling to ensure straight shank hole. NOTE: The faucet and shank can be mount- ed on the door or the side of the refrigerator.
  • 5. ASSEMBLY & USE MANUAL Drip Tray Mounting Instructions www.MicroMatic.com Toll Free: 1 (866) 291-5756 Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 5 Keyhole Mount Tray DP-6x4 Removable Tray RK-DTA Shank Mount Trays 63 /8” 6” 1 1 /4” 12” Single Shank Hole 43 /4” 6” 12” Dual Shank Holes 43 /4” 3” Shank Hole 3” DP-321D-2 DP-721D 12” 11” 14”
  • 6. www.MicroMatic.com Toll Free: 1 (866) 291-5756 KEGERATOR DOOR KIT Faucet & Shank Mounting 6 DD CC EE Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved Cut door spacer 1/8” - 1/4” shorter than door width. Tip: Hold faucet in upright position while tighting shank nut. DON’T OVER TIGHTEN! 5’ is the proper restriction from keg to faucet. Always make sure faucet is securely tighten to avoid leaks. Squeeze, finger tight. Remove with pliers.
  • 7. ASSEMBLY & USE MANUAL CO2 Regulator Mounting & Pressure Hose Connection www.MicroMatic.com Toll Free: 1 (866) 291-5756 7 Regulator Hose Barb Snap Gas Clamp Hose KEG COUPLER FF GG The CO2 cylinder and regulator are usually placed inside one of the corners of the refrigerator. The CO2 cylinder and regulator can be located outside, with the gas line brought through a drilled hole. It is important the cylinder be kept in an upright position to operate efficiently. Use a chain to secure cylinder. Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved “OFF” POSITION REGULATOR Snap Clamp Gas Hose Where can I get a CO2 cylinder filled? Inquire with the store you are getting your kegs from for a local source. Another option is to look in your phone book under Fire Extinguishers or Fire and Safety Equipment. Companies that refill fire extinguishers will be able to fill CO2 cylinders. Stout beers such as Guinness, require a mixed gas for proper dispensing. For more information, see the FAQ (Frequently Asked Questions) page at MicroMatic.com.
  • 8. www.MicroMatic.com Toll Free: 1 (866) 291-5756 KEGERATOR DOOR KIT Keg, Temperature, Pressure, and Tapping Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 8 14-15 lbs.38˚ F BB Keg Tapping 11 “OFF” POSITION “ON” POSITION22 Set Temperature: Serve Draft Beer: 38ºF “ON” POSITION OPEN 11 33 ADJUST PRESSURE 12-14 PSI 22 What temperature do I need to store draft beer at? Most domestic draft beer is not pasteurized, so it must be kept cold. The temperature of the beer must be maintained between 36-38°F all the way to the point of dispense. Temperatures above 38°F will cause foam and promote sour/cloudy beer. The air temperature in the refrigerator can fluctuate greatly when the door is opened. Check the “liquid” temperature of the beer by placing a glass of water in the refrigerator with a thermometer in it. Allow the water to chill for 24 hours, for an accurate reading of the “liquid” temperature. Additionally, if the beer is being dispensed away from the refrigerator, the temperature of the dispensed beer should be monitored. This is to make sure the 36-38°F temperature is being maintained all the way to the point of dispense. To check the dispense temperature, simply pour a beer into glass and use a ther- mometer to read the temperature. AA 1. Open CO2 cylinder valve completely. 2. Set CO2 pressure clockwise. 3. Turn regulator valve to “on” position. Setting CO2 Pressure with thermometer
  • 9. ASSEMBLY & USE MANUAL Helpful CO2 Regulator Hints www.MicroMatic.com Toll Free: 1 (866) 291-5756 Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 9 Closed Open A F D C E A D E G B PARTS OF A CO2 REGULATOR A. Output low pressure gauge (reads the amount of internal keg pressure) B. Regulator adjustment screw (after keg is tapped, screw clockwise until low pressure gauge (Figure 1) indicates between 12 & 14 PSI) C. Adjustment lock nut D. Shut-off valve E. CO2 Nut (use to connect to cylinder) F. High pressure gauge (reads the amount of pressure in cylinder) HOW TO SET REGULATOR OUTPUT PRESSURE Once the regulator is securely attached to the gas cylinder: 1. Close the shut-off valve (D) on output port of the regulator. 2. Open the valve (G) on the gas cylinder completely. 3. Turn the regulator adjustment screw (B) clockwise until the desired pressure is shown on the output pressure gauge (A). 4. Open the shut-off valve (D) on output port of the regulator. NOTE: Pressure for Lager beers is set at 12 - 14 PSI Pressure for Stout beers is set at 30 - 40 PSI HOW TO REPLACE AN EMPTY CO2 CYLINDER 1. Close cylinder valve by turning clockwise “G”. 2. Close shut-off valve “D”. 3. Remove regulator from empty cylinder “E”. 4. With cylinder valve “G” in closed position, reattach regulator to cylinder at “E”. (Check condition of regulator stem gasket/o-ring.) 5. Open valve “G” all the way. (This is important because the cylinder valve seals in two places.) 6. Open shutoff valve “D”. 7. Check gauge pressure “A” (12-14 PSI) and adjust if necessary. HOW MANY KEGS OF BEER CAN BE DISPENSED OUT OF A CO2 TANK? As a general rule of thumb, it takes about a 1/4 Lb of CO2 to dispense a 1/4 barrel of beer and a 1/2 Lb of CO2 to dispense a 1/2 barrel of beer. The table below lists the approximate number of kegs dispensed from each size of CO2 cylinder. 5.00 Gallon 5.23 Gallon 7.75 Gallon 15.50 Gallon Home Brew 1/6 barrel 1/4 barrel 1/2 barrel 5 pound cylinder 28-31 27-30 18-20 9-10 10 pound cylinder 56-62 54-60 36-40 18-20 15 pound cylinder 84-93 81-90 54-60 27-30 20 pound cylinder 112-124 108-120 72-80 36-40
  • 10. www.MicroMatic.com Toll Free: 1 (866) 291-5756 KEGERATOR DOOR KIT Components 10 7485E “D” System Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 4933K Beer Faucet
  • 11. Budweiser Coors Labatt Miller Molson Sam Adams Yuengling Amstel Light Becks Heineken Murphy’s Irish Stout Pilsner Urquel Scottish & Newcastle Hoegaarden Paulaner Spaten Warsteiner Anchor Steam Bass Ale Boddington Caffrey’s Whatney’s Guinness Harp D SYSTEM S SYSTEM A SYSTEM G SYSTEM U SYSTEM 7485E 7486E DH1501 GTL425 G408 www.MicroMatic.com Toll Free: 1 (866) 291-5756 ASSEMBLY & USE MANUAL Keg Tapping Systems & Specifications Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 11 1/2 Keg 1/4 Short Keg 1/4 Slim Keg 1/6 KegCAPACITY Gallons 15.5 7.75 7.75 5.23 Ounces 1984 992 992 640 Cases 6.8 3.44 3.44 2.2 # of 12 oz. beers 165 82 82 53 DIMENSIONS Height 23.3“ 14.8“ 23.3“ 23.3“ Diameter 17.0“ 17.0“ 11.0“ 9.25“ WEIGHT Full (lbs) 160.7 83.3 81.87 55.5 Empty (lbs) 29.7 17.3 16.00 13.76 Note: Above capacities, dimensions and weights can vary as a result of differences between manufacturers.
  • 12. Ready to pour: Start with a beer clean glass that has been wetted in cold water. Common Draft Problems KEGERATOR DOOR KIT How To Pour The Perfect Glass Of Beer 12 1. Place the glass at a 45°angle, one inch below the faucet. Do not let the glass touch the faucet. Open the faucet all the way. 2. After the glass has reached half full, gradually bring the glass to an upright position. 3. Let the remaining beer run straight down the middle. This insures proper release of CO2 by producing a 3/4" to a 1" foam head. 4. Close the faucet completely and quickly. www.MicroMatic.com Toll Free: 1 (866) 291-5756 Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved Improper Pour Wild Beer Beer, when drawn, is all foam, or too much foam and not enough liquid beer Flat Beer Foamy head disap- pears quickly; beer lacks brewery fresh flavor Cloudy Beer Beer in glass appears hazy, not clear False Head Large soap-like bubbles, head dissolves very quickly Too warm Too cold Too high Needs cleaning Check Pour Too low Needs cleaning Too cold Contaminated CO2 gas Needs cleaning Needs cleaning Too warm Too low Check Pour Household detergent and dust Detergent film inside of glass Ice inside of glass Temperature: 36-38º F Pressure: 12-14 PSI Clean: Before New Keg Condition Temperature Pressure Equipment Glassware Quick Checklist:
  • 13. www.MicroMatic.com Toll Free: 1 (866) 291-5756 Four Step Cleaning Procedure: Set-up Cleaning Rinse Re-connect Setup: 1. Shut-off CO2 at regulator. 2. Un-tap coupler at keg. 3. Unscrew beer hose fitting and CO2 gas hose fitting from keg coupler (do not misplace beer washer or check valve). 4. Remove faucet from tower using faucet wrench. (turn clockwise to remove). CK-1100 TAP & CLEANER KIT Faucet Brush 950W Faucet Wrench 4350-HE Bucket Rubber Gloves Safety Glasses Fresh Water Line Cleaner Detergent CFP-1 AA AA BB CC DD 22 33 44 11 Regulator valve in “off” position. ASSEMBLY & USE MANUAL Cleaning Components Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 13 Regular cleaning of the faucet, beer line, and keg coupler is extremely important. If this is not performed, the beer will foam. Additionally bacteria, yeast, mold, and beer stone will build up and quickly degrade the quality of draft beer. Routine cleaning is essential to maintain quality and fresh taste. Residential Applications: cleaning should be performed after every keg or at a minimum of every two weeks. Required Parts – Cleaning bottle with hand pump and faucet attachment
  • 14. Cleaning: 1. Mix warm (not hot) water and detergent per manufacturer’s instruction on container. 2. Place beer hose, coupler, and faucet in bucket (be sure to remove knob from faucet before placing into bucket). 3. Connect cleaning attachment to faucet coupling nut (where faucet was removed). 4. Pump cleaning solution through hose into bucket. Allow cleaning solution to soak in hose per chemical manfacturer instructions. KEGERATOR DOOR KIT Cleaning Procedures www.MicroMatic.com Toll Free: 1 (866) 291-5756 Copyright©2006-2007byMicroMaticUSA,Inc.AllRightsReserved 14 BB Coupler must be disconnected from beer hose. B 22 44 Rinsing: 1. Unscrew cleaning bottle lid. 2. Thoroughly rinse out cleaning bottle and re-fill with fresh water. 3. Replace bottle lid and pump rinse water to remove cleaning solution from beer line into bucket. 4. Continue pumping until all fresh water is pumped through. Disconnect faucet cleaning attachment. 5. Dispose of chemical solution and rinse water in accordance with local regulations. 6. Rinse bucket before storing. 11 A 33 CC When handling chemicals follow Safety Procedures. Use protective gloves and eye protection Remove knob
  • 15. 15 Re-connect: 1. Disassemble faucet and keg coupler: thoroughly brush clean. 2. Thoroughly rinse coupler and faucet in fresh water. 3. Reassemble faucet and re-connect turning faucet coupling nut counter-clockwise (make sure sealing gasket is in place). 4. Re-connect beer hose and CO2 gas hose line fittings to keg coupler; (make sure washer and check valve are re-installed). 5. Turn regulator valve to “on” position and re-tap the keg. DD 11 22 44 33 55 Regulator valve in “on” position Routine Maintenance and Inspection Keg Coupler After cleaning it is an excellent opportunity to check the probe o-rings (102-526) and bottom seal (102-521) on the keg coupler are in good condition. Verify the probe o-rings on the keg coupler are properly lubricated (with a food grade lubri- cant (FT101L) to allow the coupler probe to move freely; this prevents wear and tear when the keg coupler is tapped and untapped on the keg. Faucet Check the friction washer (4308) , coupling washer (4318), and shaft seat (4324) on the faucet are in good condition. Copyright©2006byMicroMaticUSA,Inc.AllRightsReserved
  • 16. Copyright © 2006 - 2007 by Micro Matic USA, Inc. All Rights Reserved Tap Handles Rock On with a guitar! Surf's Up with a beach babe or a surfboard. Frogs, dolphins, and bears Oh My! Enjoy a cold one with man's best friend. Visit us at www.MicroMatic.com Party Pump The Micro Matic party pump will outperform and outlast any similar party pump that is on the market! Line Cleaner Always clean the beer line and equipment before connecting a fresh keg. 7509E 5047 5050 CFP-1 Complete line of draft beer equipment! Information and resources for all your draft dispensing needs. FAQ’s Answers to many commonly asked questions and troubleshooting solutions are presented. Discussion Forum Discuss a wide range of beer dispensing topics in a vibrant online “beer community” where members com- mercial and private, technical and non-technical find a relaxed platform. Participation in the Forum is free! Reading the Forum does not require registration. The Forum is moder- ated by many of Micro Matic’s Dispense Institute instructors and knowledgeable staff. Our expert moder- ators have years of draft system installation experience and look forward to sharing their experience and responding to posted questions. Share an experience, ask a question, and then check back often!