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T E N N E S S E E VA L L E Y A U T H O R I T Y E C O N O M I C D E V E L O P M E N T




    The Valley Works Online Learning Series:
  Target Markets – Food Processing & Packaging
                                  October 18, 2011




          Business Sensitive – not for further distribution without TVA ED Permission
Jeffrey R. Taylor, Target Market Specialist




          Business Sensitive – not for further distribution without TVA ED Permission   2
Today’s Goals


•   Facts

•   Trends

•   Challenges

•   Competition

•   Prepare to Recruit

•   Questions


             Business Sensitive – not for further distribution without TVA ED Permission   3
Basic Need

    Psychologist Abraham Maslow first introduced his concept of a
hierarchy of needs in his 1943 paper "A Theory of Human Motivation”

                                         Self Actualization
                                               Self
                                     personal growth and fulfillment


                                            Esteem Needs
                                               esteem
                            achievement, status, responsibility, reputation, etc.


                                     Belongingness and
                               Belongingness and Love Needs
                                            love needs
                             family, affection, relationships, work group, etc.


                                    Safety Needs stability, etc.
                                           Safety
                           protection, security, order,needs
                                                       law, limits,


                                Biological and
                           Biological and Physiological Needs
                            physiological needs
                      basic life needs – air, food, drink, shelter, warmth, sleep, etc.


            Business Sensitive – not for further distribution without TVA ED Permission   4
Food Processing Facts


•   U.S. largest producer of processed foods

•   Recession-proof

•   Immune to global competition




             Business Sensitive – not for further distribution without TVA ED Permission   5
Facts: 10 Largest U.S. Manufacturing Industries –
Based on 2010 Revenue in Millions

1.    Petroleum and Coal Products: $1,027,938 (ExxonMobil, Chevron, Conoco)
2.    Computers and Other Electronic Products: $581,344 (HP, IBM, Microsoft)
3.    Chemicals: $387,326 (P&G, Dow, Dupont)
4.    Food: $284,390 (ADM, Kraft, Tyson)
5.    Pharmaceuticals: $257,975 (J&J, Pfizer, Abbot)
6.    Aerospace & Defense: $250,446 (Boeing, United, Lockheed Martin)
7.    Electrical Equipment & Appliances: $245,307 (GE, Emerson, Whirlpool)
8.    Machinery: $194,098 (Caterpillar, Deere, Xerox)
9.    Motor Vehicles: $150,721 (Ford, Navistar, PACCAR)
10.   Beverages: $133,619 (Pepsi, Coke, Dr. Pepper/Snapple)

               Business Sensitive – not for further distribution without TVA ED Permission   6
Some Food Processing & Packaging Companies in the Valley




         Business Sensitive – not for further distribution without TVA ED Permission   7
Food Processing & Packaging: Location Drivers


•       Building requirements (well lit, washable walls, floor drains,
        climate control, freezer space)

•       Quality control:
       Hazard Analysis & Critical Control Points (HACCP)

       General Manufacturing Practice (GMP)

       Isolation (Green Mountain Coffee)

•       Proximity to suppliers

                Business Sensitive – not for further distribution without TVA ED Permission   8
Food Processing & Packaging: Location Drivers


•   Food related clusters (supplement workforce and suppliers)

•   Water volume and water quality

•   Wastewater treatment capacity

•   Workforce availability




            Business Sensitive – not for further distribution without TVA ED Permission   9
Valley Strengths


•   Strong existing industry base

•   Reliable, competitively priced power

•   Skilled machine operators

•   Excellent technology training

•   Central U.S. location

•   Transportation network
            Business Sensitive – not for further distribution without TVA ED Permission   10
Food Processing: Trends




          Business Sensitive – not for further distribution without TVA ED Permission   11
Food Processing: Organic

•       Organic means product grown in a chemical-free environment
•       78% of manufacturers label at least some products as “natural”
        (Natural means that product has been made solely from botanical
        resources without additives or preservatives)
•       Consumers increasingly favor foods that do not contain complicated
        additives or preservatives
•       U.S. sales of organic food and beverages growth
        1990 = $1 billion
        2010 = $26.7 billion
        Highest growth in 2010 were organic fruits and vegetables up 11.8% over 2009
•       Certified organic acreage in the U.S. reached more than 4.8 million
        acres in 2008, according to latest data posted by USDA
                  Business Sensitive – not for further distribution without TVA ED Permission   12
Food Processing: Organic




          Business Sensitive – not for further distribution without TVA ED Permission   13
Food Processing: Health

•       Trend continues for healthy diet and lifestyle growth; new products
        include:
        Whole grains
        Antioxidants
        Omega-3 fatty acids
        Probiotics
•       Portion-sized snack foods are important for healthy diet
•       Value-added convenience foods also important
•       Greater demand for “functionally defined” foods. These products
        target a certain condition or specific parts of the body, such as
        foods to:
        Boost the immune system
        Aid eye, bone health, etc.
                  Business Sensitive – not for further distribution without TVA ED Permission   14
Food Processing: Ethnic

•       It’s been said that “all food is ethnic food”
•       According to Mintel, there are a variety of outlets where consumers
        are learning more about foods that aren’t common to their ethnic
        background:
        26% of ethnic food-lovers say they were introduced to the cuisine by
         TV programs, newspapers or magazines featuring cuisine from other
         countries
        23% tried the items after reading cookbook recipes that included ethnic
         dishes
        18% said they grew to like ethnic fare after traveling abroad
        25% were introduced to a new ethnic cuisine because of living in a
         culturally diverse neighborhood
                  Business Sensitive – not for further distribution without TVA ED Permission   15
Food Processing: Local and Artisan


•   Swiftly becoming a lifestyle is a return to “old world”
    shopping: visiting the butcher, baker, farmers markets
•   More locally raised meats and produce, farm shares and
    communally supported agriculture (CSA)
•   Popular food network shows are highlighting the talent of
    highly skilled and focused chefs, i.e., unusual ice cream
    and popsicle flavors, specialty bacon, small batch
    cheeses, gourmet junk foods, etc.



            Business Sensitive – not for further distribution without TVA ED Permission   16
Food Processing: Packaging

•       Recent survey indicated that 72% of U.S. consumers are willing to
        pay more for improved food and beverage packaging that
        guarantees taste, freshness and safety
•       Advanced packaging includes:
        Advanced films to prevent spoilage
        Use of biodegradable and edible packaging materials
•       “Active packaging” interacts chemically with the food inside to
        safeguard against product degradation from exposure to oxygen
        or moisture
        Benefit: you do not need to add preservatives to the food
        Current uses include produce, bakery items, fresh pasta and meats
                  Business Sensitive – not for further distribution without TVA ED Permission   17
Food Processing: Challenges


•   Water volume

•   Water quality

•   Wastewater treatment capacity

•   Environmental (especially meat-related)




            Business Sensitive – not for further distribution without TVA ED Permission   18
Food Processing: Water Supply


•       Receive water from various locations
       Groundwater (aquifers)
       Surface water (lakes and rivers)
       Conservation and the sea through desalination

•       Purified, disinfected through chlorination or fluoridation

•       Sent to reservoirs where stored for use




                Business Sensitive – not for further distribution without TVA ED Permission   19
Food Processing: Water Quality


•   Physical, chemical and biological characteristics of water
•   Measure of water condition relative to requirements of
    biotic species and/or any human need or purpose

•   Vital role to food manufacturing to ensure food quality
    and efficient production

•   Should not produce smells or flavors that would affect
    the final food product

•   Drinking water quality has a microbiological and a
    physicochemical dimension
            Business Sensitive – not for further distribution without TVA ED Permission   20
Food Processing: Aquifer

•   Aquifer – a wet, underground layer of water-bearing
    permeable rock or unconsolidated materials (gravel, sand or
    silt) from which groundwater can be usefully extracted using a
    water well




             Business Sensitive – not for further distribution without TVA ED Permission   21
Food Processing: Competition


•       South and Southeast (SEC more than football)

•       Similarities:
        Climate

        Workforce

        Suppliers

        Transportation

        Proximity to customers

                   Business Sensitive – not for further distribution without TVA ED Permission   22
Project Passport: Green Mountain Coffee


•       Traditional Drivers:
       Transportation
       Building Characteristics

•       Not Traditional Drivers:
       Sustainability
       Culture
       Arts
       Isolation


                    Business Sensitive – not for further distribution without TVA ED Permission   23
Project Green: Tanimura & Antle


•       Driver: Eastern U.S. location
       Greenhouse and hydroponic process
       Larger number of consumers

•       Driver: Climate and weather
       Elevation about sea level
       Number of sunny days versus cloudy days
       Relative humidity levels year round




                Business Sensitive – not for further distribution without TVA ED Permission   24
Active Projects in the Valley


•   Legend and Leaders – $27M, 285 jobs
    Drivers: transportation and distribution
•   Project White Wave – $20M, 100 jobs
    Drivers: transportation and distribution
•   Project Fishbowl – $19M, 90 Jobs
    Drivers: transportation, distribution, arts, culture, music
    outdoor activities and sustainability


             Business Sensitive – not for further distribution without TVA ED Permission   25
Food Processing: Prepare to Recruit

•   Showcase available specialized buildings and good sites

•   Improve water volume/quality

•   Showcase or improve wastewater treatment capacity

•   Utilize related industry clusters for workforce and
    suppliers

•   Highlight or improve specialized workforce training

•   Inventory community sustainable assets and green-
    focused industries
            Business Sensitive – not for further distribution without TVA ED Permission   26
Food Processing: Prepare to Recruit

•       Build a spec building (consider LEED certification)

•       Specs:
       50,000 square feet expandable (flexibility to expand twice)
       24-foot ceiling height
       Unfinished floor




                 Business Sensitive – not for further distribution without TVA ED Permission   27
Your Community


Based on trends and facts, do you think that the food
processing sector is a compatible target for your area?

•   Yes

•   No




          Business Sensitive – not for further distribution without TVA ED Permission   28
Food Processing & Packaging




                                Questions




         Business Sensitive – not for further distribution without TVA ED Permission   29
T E N N E S S E E VA L L E Y A U T H O R I T Y E C O N O M I C D E V E L O P M E N T




            Put the TVA Economic Development team to work for you!

            Contact:     Jeffery R. Taylor, Target Market Specialist
                           615-289-4667 / jrtaylor@tva.gov




          Business Sensitive – not for further distribution without TVA ED Permission

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Tva Webinar Target Markets Food Processing & Packaging Shared Version

  • 1. T E N N E S S E E VA L L E Y A U T H O R I T Y E C O N O M I C D E V E L O P M E N T The Valley Works Online Learning Series: Target Markets – Food Processing & Packaging October 18, 2011 Business Sensitive – not for further distribution without TVA ED Permission
  • 2. Jeffrey R. Taylor, Target Market Specialist Business Sensitive – not for further distribution without TVA ED Permission 2
  • 3. Today’s Goals • Facts • Trends • Challenges • Competition • Prepare to Recruit • Questions Business Sensitive – not for further distribution without TVA ED Permission 3
  • 4. Basic Need Psychologist Abraham Maslow first introduced his concept of a hierarchy of needs in his 1943 paper "A Theory of Human Motivation” Self Actualization Self personal growth and fulfillment Esteem Needs esteem achievement, status, responsibility, reputation, etc. Belongingness and Belongingness and Love Needs love needs family, affection, relationships, work group, etc. Safety Needs stability, etc. Safety protection, security, order,needs law, limits, Biological and Biological and Physiological Needs physiological needs basic life needs – air, food, drink, shelter, warmth, sleep, etc. Business Sensitive – not for further distribution without TVA ED Permission 4
  • 5. Food Processing Facts • U.S. largest producer of processed foods • Recession-proof • Immune to global competition Business Sensitive – not for further distribution without TVA ED Permission 5
  • 6. Facts: 10 Largest U.S. Manufacturing Industries – Based on 2010 Revenue in Millions 1. Petroleum and Coal Products: $1,027,938 (ExxonMobil, Chevron, Conoco) 2. Computers and Other Electronic Products: $581,344 (HP, IBM, Microsoft) 3. Chemicals: $387,326 (P&G, Dow, Dupont) 4. Food: $284,390 (ADM, Kraft, Tyson) 5. Pharmaceuticals: $257,975 (J&J, Pfizer, Abbot) 6. Aerospace & Defense: $250,446 (Boeing, United, Lockheed Martin) 7. Electrical Equipment & Appliances: $245,307 (GE, Emerson, Whirlpool) 8. Machinery: $194,098 (Caterpillar, Deere, Xerox) 9. Motor Vehicles: $150,721 (Ford, Navistar, PACCAR) 10. Beverages: $133,619 (Pepsi, Coke, Dr. Pepper/Snapple) Business Sensitive – not for further distribution without TVA ED Permission 6
  • 7. Some Food Processing & Packaging Companies in the Valley Business Sensitive – not for further distribution without TVA ED Permission 7
  • 8. Food Processing & Packaging: Location Drivers • Building requirements (well lit, washable walls, floor drains, climate control, freezer space) • Quality control:  Hazard Analysis & Critical Control Points (HACCP)  General Manufacturing Practice (GMP)  Isolation (Green Mountain Coffee) • Proximity to suppliers Business Sensitive – not for further distribution without TVA ED Permission 8
  • 9. Food Processing & Packaging: Location Drivers • Food related clusters (supplement workforce and suppliers) • Water volume and water quality • Wastewater treatment capacity • Workforce availability Business Sensitive – not for further distribution without TVA ED Permission 9
  • 10. Valley Strengths • Strong existing industry base • Reliable, competitively priced power • Skilled machine operators • Excellent technology training • Central U.S. location • Transportation network Business Sensitive – not for further distribution without TVA ED Permission 10
  • 11. Food Processing: Trends Business Sensitive – not for further distribution without TVA ED Permission 11
  • 12. Food Processing: Organic • Organic means product grown in a chemical-free environment • 78% of manufacturers label at least some products as “natural” (Natural means that product has been made solely from botanical resources without additives or preservatives) • Consumers increasingly favor foods that do not contain complicated additives or preservatives • U.S. sales of organic food and beverages growth  1990 = $1 billion  2010 = $26.7 billion  Highest growth in 2010 were organic fruits and vegetables up 11.8% over 2009 • Certified organic acreage in the U.S. reached more than 4.8 million acres in 2008, according to latest data posted by USDA Business Sensitive – not for further distribution without TVA ED Permission 12
  • 13. Food Processing: Organic Business Sensitive – not for further distribution without TVA ED Permission 13
  • 14. Food Processing: Health • Trend continues for healthy diet and lifestyle growth; new products include:  Whole grains  Antioxidants  Omega-3 fatty acids  Probiotics • Portion-sized snack foods are important for healthy diet • Value-added convenience foods also important • Greater demand for “functionally defined” foods. These products target a certain condition or specific parts of the body, such as foods to:  Boost the immune system  Aid eye, bone health, etc. Business Sensitive – not for further distribution without TVA ED Permission 14
  • 15. Food Processing: Ethnic • It’s been said that “all food is ethnic food” • According to Mintel, there are a variety of outlets where consumers are learning more about foods that aren’t common to their ethnic background:  26% of ethnic food-lovers say they were introduced to the cuisine by TV programs, newspapers or magazines featuring cuisine from other countries  23% tried the items after reading cookbook recipes that included ethnic dishes  18% said they grew to like ethnic fare after traveling abroad  25% were introduced to a new ethnic cuisine because of living in a culturally diverse neighborhood Business Sensitive – not for further distribution without TVA ED Permission 15
  • 16. Food Processing: Local and Artisan • Swiftly becoming a lifestyle is a return to “old world” shopping: visiting the butcher, baker, farmers markets • More locally raised meats and produce, farm shares and communally supported agriculture (CSA) • Popular food network shows are highlighting the talent of highly skilled and focused chefs, i.e., unusual ice cream and popsicle flavors, specialty bacon, small batch cheeses, gourmet junk foods, etc. Business Sensitive – not for further distribution without TVA ED Permission 16
  • 17. Food Processing: Packaging • Recent survey indicated that 72% of U.S. consumers are willing to pay more for improved food and beverage packaging that guarantees taste, freshness and safety • Advanced packaging includes:  Advanced films to prevent spoilage  Use of biodegradable and edible packaging materials • “Active packaging” interacts chemically with the food inside to safeguard against product degradation from exposure to oxygen or moisture  Benefit: you do not need to add preservatives to the food  Current uses include produce, bakery items, fresh pasta and meats Business Sensitive – not for further distribution without TVA ED Permission 17
  • 18. Food Processing: Challenges • Water volume • Water quality • Wastewater treatment capacity • Environmental (especially meat-related) Business Sensitive – not for further distribution without TVA ED Permission 18
  • 19. Food Processing: Water Supply • Receive water from various locations  Groundwater (aquifers)  Surface water (lakes and rivers)  Conservation and the sea through desalination • Purified, disinfected through chlorination or fluoridation • Sent to reservoirs where stored for use Business Sensitive – not for further distribution without TVA ED Permission 19
  • 20. Food Processing: Water Quality • Physical, chemical and biological characteristics of water • Measure of water condition relative to requirements of biotic species and/or any human need or purpose • Vital role to food manufacturing to ensure food quality and efficient production • Should not produce smells or flavors that would affect the final food product • Drinking water quality has a microbiological and a physicochemical dimension Business Sensitive – not for further distribution without TVA ED Permission 20
  • 21. Food Processing: Aquifer • Aquifer – a wet, underground layer of water-bearing permeable rock or unconsolidated materials (gravel, sand or silt) from which groundwater can be usefully extracted using a water well Business Sensitive – not for further distribution without TVA ED Permission 21
  • 22. Food Processing: Competition • South and Southeast (SEC more than football) • Similarities:  Climate  Workforce  Suppliers  Transportation  Proximity to customers Business Sensitive – not for further distribution without TVA ED Permission 22
  • 23. Project Passport: Green Mountain Coffee • Traditional Drivers:  Transportation  Building Characteristics • Not Traditional Drivers:  Sustainability  Culture  Arts  Isolation Business Sensitive – not for further distribution without TVA ED Permission 23
  • 24. Project Green: Tanimura & Antle • Driver: Eastern U.S. location  Greenhouse and hydroponic process  Larger number of consumers • Driver: Climate and weather  Elevation about sea level  Number of sunny days versus cloudy days  Relative humidity levels year round Business Sensitive – not for further distribution without TVA ED Permission 24
  • 25. Active Projects in the Valley • Legend and Leaders – $27M, 285 jobs Drivers: transportation and distribution • Project White Wave – $20M, 100 jobs Drivers: transportation and distribution • Project Fishbowl – $19M, 90 Jobs Drivers: transportation, distribution, arts, culture, music outdoor activities and sustainability Business Sensitive – not for further distribution without TVA ED Permission 25
  • 26. Food Processing: Prepare to Recruit • Showcase available specialized buildings and good sites • Improve water volume/quality • Showcase or improve wastewater treatment capacity • Utilize related industry clusters for workforce and suppliers • Highlight or improve specialized workforce training • Inventory community sustainable assets and green- focused industries Business Sensitive – not for further distribution without TVA ED Permission 26
  • 27. Food Processing: Prepare to Recruit • Build a spec building (consider LEED certification) • Specs:  50,000 square feet expandable (flexibility to expand twice)  24-foot ceiling height  Unfinished floor Business Sensitive – not for further distribution without TVA ED Permission 27
  • 28. Your Community Based on trends and facts, do you think that the food processing sector is a compatible target for your area? • Yes • No Business Sensitive – not for further distribution without TVA ED Permission 28
  • 29. Food Processing & Packaging Questions Business Sensitive – not for further distribution without TVA ED Permission 29
  • 30. T E N N E S S E E VA L L E Y A U T H O R I T Y E C O N O M I C D E V E L O P M E N T Put the TVA Economic Development team to work for you! Contact: Jeffery R. Taylor, Target Market Specialist 615-289-4667 / jrtaylor@tva.gov Business Sensitive – not for further distribution without TVA ED Permission