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Confined Space
johnanewquist@gmail.com
Draft 1 8 2016
June 2014
• A specially trained Pekin
Fire Department rescue
team, which arrived
within several minutes
of the accident report
about noon, entered
the tanker with oxygen
tanks and masks to pull
the victims out by
winch and rope.
2
Hydrogen sulfide blocks
oxygen from binding with
blood cells
August 2013
• Robert Honomichl, 55, and
Minden NE Utilities
Superintendent Mike Kleen, 51,
were clearing a blockage in a
sewer line when they were
overcome by the toxic gases in
the manhole where they were
working Sunday afternoon.
• Honomichl passed away August
13, 2013
July 2013
• Tampa FL
• A 24-year-old man died
and his father is in
critical condition after
losing consciousness
and being pulled from
inside an empty asphalt
tanker truck Saturday,
authorities said.
2013 NC
• Autopsy: Catawba plant worker
died of hydrogen sulfide
intoxication
Samir Storey, 39 and others were
cleaning a 10-by-40-foot tank
• “clear, cloudy smoke” entered the
tank, triggering emergency
alarms, which trapped Samir in
the tank.
• Hydrogen sulfide affects the body
in two ways, she said. It blocks
oxygen from binding with blood
cells, and it interrupts the central
nervous system, which, in turn,
affects the respiratory system.
May 2013
• WAUCEDAH TOWNSHIP, Mich
• Worker climbed into the 12-foot-
deep well in Dickinson County's
Waucedah Township on
Wednesday afternoon to make
repairs.
• State police say a friend lowered
dry ice into the well that was to
be used in the repair, but the dry
ice reacted and used up oxygen at
the bottom of the well.
• Police say the man lost
consciousness while trying to
climb out and the friend called
911. Rescue crews got the man
out, but he died.
Nov 2012 IL
• Tank 50 feet high
• 28 inch opening
• Methylene chloride
• Contracted a cleaning
company to do the
work.
Fall protection should be provided on
tanks 4 feet high.
Aug 2012
• Steven Webb, 53, of
House Springs, MO died
in a confined space on
August 28, 2012.
• He was overcome by
exposure to methyl
ethyl ketone collapsed
and died inside an 18-
foot-deep vault
manhole.
2012
• Worker engulfed in a sand
bin at precast plant.
• Plant employees attempted
to rescue the worker for
more than an hour before
the company summoned
emergency assistance.
• Worker suffered serious
crushing injuries.
• Proposed fines total
$70,000.
Grain Fire
• Jan. 13, 1996
• Seward IL
• The Stickle employee collapsed
and died due to carbon monoxide
inhalation.
• After entering the bin, Pecatonica
Fire Department Chief Dale
Zimmerman became lethargic
and was physically unable to
climb the ladder to exit the bin.
• William J. Kirchner, 54, of Leaf
River, IL, manager of Fasco's
Seward elevator, pleaded guilty
to a misdemeanor charge of
making false statements on a
document
Victor A. Randolph, 42, of Cedar
Rapids, a vice president of Stickle,
indicted for obstructing an OSHA
investigation and making a false
document concerning workplace
safety violations. Three years
probation. $10,000 fine.
2006 SIGCASE
• $153,450 in WI case
• Employee working inside a
grain bin became engulfed
in soybeans.
• Willful for failing to prohibit
employees from walking on
grain that was moving out
of the grain bin via gravity
chute
• No fall protection/harness
when entering through the
top hatch.
2010 IL
• Mt. Carroll, IL
• Haasbach LLC sent Will Piper 16,
Alex Pacas 19, and Wyatt
Whitebread 14, into the grain
bin.
• 179 grain entrapment deaths
since 1984
• Michaels also says OSHA has
urged both state and federal
prosecutors to file criminal
charges. "We don't have criminal
prosecution powers," he says.
Confined Space Most Cited
• Not evaluating confined
spaces
• No Confined Space
signs
• No written Confined
Space Program
• No Permit before Entry
• Employee Training
• No Rescue Provisions
• Not testing the
Confined Space
• Not developing safe
permit entry operations
• Entry Supervisor not
verifying tests were
conducted
• No retrieval system
where practical
Examples
• Manholes
• Grain Bins
• Tanks
• Vaults
History
• No standard for years -
proposed 1976
• Film Recovery – Hydrogen
cyanide -1983
• ANSI Z117
• General Duty Clause
• OSHA 1910.146 published
in 1993
Statistics
• Over 224,000 worksites have permit spaces
• Over 2.1 million workers enter permit spaces
annually
• Compliance with 1910.146 will save:
- at least 53 worker deaths
- 4,900 lost workday cases
- 5,700 non lost-time accidents ANNUALLY
Idaho 2000
• Allan Elias, 61, was ordered
to serve 17 years in Jail
• $6.3M in restitution
• Told workers to clean
cyanide tank without
respirators
• Employee suffered
permanent brain damage
Confined Space
A space that:
 Is large enough and so
configured that an
employee can bodily
enter and perform
assigned work
 Has limited or restricted
entry/exit means
 Is not designed for
continuous Employee
occupancy
Permit Space
• a risk of death,
incapacitation, injury or
acute illness
• flammable gases
• oxygen deficient
• toxic atmosphere
• engulfment,
• other serious physical
hazards
Permits
• The following permit has been designed to assist in protecting persons entering confined spaces. It shall be completed before any
employee enters a space designated as a "Permit-Required Confined Space". Only individuals that have received Confined Space
Training shall be authorized to complete this permit. All questions that are not applicable to the entry are to be answered as "N/A".
This section is to be completed by the confined space entry supervisor.
• IDENTIFICATION Location_________________________________________________________________________
Date: Expiration Date: Time: am pm
• Note: This Permit is valid for one entry team during a single entry. Maximum duration of the permit will be 8 hours . All copies shall
remain at the job site until work has been completed.
Description of Space: _______________________________________________________________________________
Reason for entry: (e.g., welding, cleaning, etc.)__________________________________________________________
• AUTHORIZED PERSONNEL (list)
• Entrants Attendants Contractors
• EQUIPMENT REQUIRED
• What type of communication equipment will be used to maintain contact with entrants? ( ) radio ( ) phone ( ) visual contact ( ) other
____________
What type of communication equipment will be available to contact emergency services? ( ) radio ( ) phone
Is respiratory protective equipment required for this job? ( )Yes ( )No
If yes, has each member of the entry team completed respirator training, physicals and fit testing?
• ( )Yes ( )No If yes, what type? ( ) SCBA ( ) supplied air ( ) PAPR ( ) full face ( ) half mask cartridge used: _______
Is personal protective clothing required for this job? ( )Yes ( )No If yes, What type? ( ) coveralls ( ) splash suit ( ) leather gloves (
) chemical gloves ( ) goggles ( ) face shield ( ) ear plugs ( ) ear muffs ( ) hard hat ( ) welding hood ( ) welding gloves ( )
welding jacket ( ) safety boots ( ) chemical boots ( ) other_______
What types of hazardous energy may be present?
( ) electrical ( ) mechanical ( ) hydraulic ( )chemical ( )pneumatic ( ) thermal
How will these hazards be eliminated or controlled? ___________________________________________________
• What other hazards may the worker be exposed to? ___________________________________________________
• Supervisor's Name (Print)_______________ Signature________________________ Date_____________
• This section is to be completed by the attendant.
ATMOSPHERIC TESTING
• Type of gas monitor____________________ Date of last calibration ________________________________
• Oxygen (between 19.5% and 23.5%) ____ Flammables/combustibles (less than 10% of L.E.L.) ____
• TOXIC CONTAMINANTS
• Chemical Name ______ (Is the SDS present?) __________ PEL #1 ____ #2 ____ #3 ____ #4 _____
• THIS PERMIT MUST BE POSTED NEAR THE ENTRANCE OF THE SPACE DURING ENTRY
THIS ENTRY MUST BE REGISTERED WITH THE SAFETY DIRECTOR PRIOR TO ENTRY
Check List(Initial the appropriate box) All warning/caution signs, barricades, etc. are posted and in place. _____
• Hazardous energy has been locked and tagged. _______
• An emergency escape plan has been developed. _______
• Safety life lines and retrieval system are secured and in place, _______
• Space has been properly ventilated. ______
• Required personal protective equipment is available and in use. ______
Signs
• Required for permit
confined spaces
Motel Fatality
• 2002 - IL
• Worker goes to restart
pump
• Passes out and dies
• 5 feet deep
Atmosphere
Atmosphere that is hazardous if:
1) Oxygen concentration less than 19.5% OR
greater than 23.5%
2) Flammable gas, vapor or mist in excess of 10% of LEL
3) Airborne combustible dust at level equal or greater
than LFL (or wherever dust obscures vision at 5 feet
(1.52 m) or less
Non Permit Spaces
• All other serious
hazards have been
controlled
• Air monitoring data to
show that the air
quality is safe or
• Continuous force air
ventilation presents no
hazards
Underground storage
vault
Machine Pit
• 1989 - IL
• Pit measured 12 ' x 20' x
12' deep
• Carbon Monoxide
pulled into pit from
heating operations
• One died, one nausea
• 4 rescuers hospitalized
Typical Machine pit
Monitoring
• Monitor for YOUR
hazards
• Calibrate your monitor
– ensure the validity of
your sensors
• Calibration must occur
in clean air
Electric Vault Fire
• 1992
• Workers trying to dry water
out a vault with a propane
heater
• Left on overnight
• Lit match to see and
propane cause explosion
• No monitoring performed
Respirators Considerations
• Identify your hazards
• Refer to respirator
standard 1910.134
• Enforce the respiratory
protection that in in the
program
Foundry
• 2002
• Workers sent into a
large cupola to remove
a plate
• Wore SCBAs, but never
trained or used SCBA
before
• CO 200+ ppm
Typical Small
Cupola
Entry
• Action where the
entrant passes through
the opening into the
permit space to
perform work
NOTE: Entry is considered to have occurred when
any part of the entrant’s body breaks the plane of the
opening.
Chemical Plant
• 1989
• Worker went into vessel
• Used 100% nitrogen to
cool himself off
• Passed out
Supervisors
• (35%) of the workers killed
in confined spaces were
supervisors
• Acceptable entry conditions
must be present
• Authorizes entry and
oversees entry operations
• Initiates termination of
entry
Bastian Plating
• June 26, 1988 - IN
• Worker asphyxiated while
acid cleaning out a tank.
• The 5’ x 4’ x 5’ tank had
been treated with zinc
cyanide
• Four coworkers, aged 19 to
25, were subsequently
asphyxiated one by one as
they tried to save their
friend.
Typical Plating Tank
Attendant
• Individual stationed
outside the permit
space who monitors
entrants
• Must have
communication
• Can alert rescue
• Does not enter
Water Vault
• 1995 - IL
• Two workers sent to
turn on a water valve in
a 22 foot deep dry well.
Both died.
• Ladders were rusty (sign
of potential oxygen
deficiency.)
• Stagnant water at the
bottom
• No Attendant
Example of a water
pit
Training
• For employees,
confined space training
must be before being
assigned to enter the
space.
 Provide advisory
training prior to entry of
any space
Manufacturing
• 1995 - IL
• Open pit 45’ x’ 60’
• Argon gas had been
used instead of
compressed air to
operate a pump that
removed water from
the pit.
• 3 died
Typical Machine Pit
Argon
• Several multiple
fatalities where
argon is used.
• Inert, colorless,
odorless.
• Much more heavier
than air.
Retrival
Equipment for non-entry
rescue of personnel
from a permit space:
• Full-body harness
• Retrieval line
• Wristlets
• Lifting Device or Anchor
Rescue
• Sixty percent (60%) of all
confined space deaths were
the would-be-rescuers
• Rescue equipment must be
maintained
• Run practice drills
Summary
• Carbon Dioxide,
Carbon Monoxide
and Argon are
colorless, odorless
gases.
• Constant Monitoring
• Constant Ventilation
• Train
• Rescue
Questions?

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Gi confined space 2016

  • 2. June 2014 • A specially trained Pekin Fire Department rescue team, which arrived within several minutes of the accident report about noon, entered the tanker with oxygen tanks and masks to pull the victims out by winch and rope. 2 Hydrogen sulfide blocks oxygen from binding with blood cells
  • 3. August 2013 • Robert Honomichl, 55, and Minden NE Utilities Superintendent Mike Kleen, 51, were clearing a blockage in a sewer line when they were overcome by the toxic gases in the manhole where they were working Sunday afternoon. • Honomichl passed away August 13, 2013
  • 4. July 2013 • Tampa FL • A 24-year-old man died and his father is in critical condition after losing consciousness and being pulled from inside an empty asphalt tanker truck Saturday, authorities said.
  • 5. 2013 NC • Autopsy: Catawba plant worker died of hydrogen sulfide intoxication Samir Storey, 39 and others were cleaning a 10-by-40-foot tank • “clear, cloudy smoke” entered the tank, triggering emergency alarms, which trapped Samir in the tank. • Hydrogen sulfide affects the body in two ways, she said. It blocks oxygen from binding with blood cells, and it interrupts the central nervous system, which, in turn, affects the respiratory system.
  • 6. May 2013 • WAUCEDAH TOWNSHIP, Mich • Worker climbed into the 12-foot- deep well in Dickinson County's Waucedah Township on Wednesday afternoon to make repairs. • State police say a friend lowered dry ice into the well that was to be used in the repair, but the dry ice reacted and used up oxygen at the bottom of the well. • Police say the man lost consciousness while trying to climb out and the friend called 911. Rescue crews got the man out, but he died.
  • 7. Nov 2012 IL • Tank 50 feet high • 28 inch opening • Methylene chloride • Contracted a cleaning company to do the work. Fall protection should be provided on tanks 4 feet high.
  • 8. Aug 2012 • Steven Webb, 53, of House Springs, MO died in a confined space on August 28, 2012. • He was overcome by exposure to methyl ethyl ketone collapsed and died inside an 18- foot-deep vault manhole.
  • 9. 2012 • Worker engulfed in a sand bin at precast plant. • Plant employees attempted to rescue the worker for more than an hour before the company summoned emergency assistance. • Worker suffered serious crushing injuries. • Proposed fines total $70,000.
  • 10. Grain Fire • Jan. 13, 1996 • Seward IL • The Stickle employee collapsed and died due to carbon monoxide inhalation. • After entering the bin, Pecatonica Fire Department Chief Dale Zimmerman became lethargic and was physically unable to climb the ladder to exit the bin. • William J. Kirchner, 54, of Leaf River, IL, manager of Fasco's Seward elevator, pleaded guilty to a misdemeanor charge of making false statements on a document Victor A. Randolph, 42, of Cedar Rapids, a vice president of Stickle, indicted for obstructing an OSHA investigation and making a false document concerning workplace safety violations. Three years probation. $10,000 fine.
  • 11. 2006 SIGCASE • $153,450 in WI case • Employee working inside a grain bin became engulfed in soybeans. • Willful for failing to prohibit employees from walking on grain that was moving out of the grain bin via gravity chute • No fall protection/harness when entering through the top hatch.
  • 12. 2010 IL • Mt. Carroll, IL • Haasbach LLC sent Will Piper 16, Alex Pacas 19, and Wyatt Whitebread 14, into the grain bin. • 179 grain entrapment deaths since 1984 • Michaels also says OSHA has urged both state and federal prosecutors to file criminal charges. "We don't have criminal prosecution powers," he says.
  • 13. Confined Space Most Cited • Not evaluating confined spaces • No Confined Space signs • No written Confined Space Program • No Permit before Entry • Employee Training • No Rescue Provisions • Not testing the Confined Space • Not developing safe permit entry operations • Entry Supervisor not verifying tests were conducted • No retrieval system where practical
  • 14. Examples • Manholes • Grain Bins • Tanks • Vaults
  • 15. History • No standard for years - proposed 1976 • Film Recovery – Hydrogen cyanide -1983 • ANSI Z117 • General Duty Clause • OSHA 1910.146 published in 1993
  • 16. Statistics • Over 224,000 worksites have permit spaces • Over 2.1 million workers enter permit spaces annually • Compliance with 1910.146 will save: - at least 53 worker deaths - 4,900 lost workday cases - 5,700 non lost-time accidents ANNUALLY
  • 17. Idaho 2000 • Allan Elias, 61, was ordered to serve 17 years in Jail • $6.3M in restitution • Told workers to clean cyanide tank without respirators • Employee suffered permanent brain damage
  • 18. Confined Space A space that:  Is large enough and so configured that an employee can bodily enter and perform assigned work  Has limited or restricted entry/exit means  Is not designed for continuous Employee occupancy
  • 19. Permit Space • a risk of death, incapacitation, injury or acute illness • flammable gases • oxygen deficient • toxic atmosphere • engulfment, • other serious physical hazards
  • 20. Permits • The following permit has been designed to assist in protecting persons entering confined spaces. It shall be completed before any employee enters a space designated as a "Permit-Required Confined Space". Only individuals that have received Confined Space Training shall be authorized to complete this permit. All questions that are not applicable to the entry are to be answered as "N/A". This section is to be completed by the confined space entry supervisor. • IDENTIFICATION Location_________________________________________________________________________ Date: Expiration Date: Time: am pm • Note: This Permit is valid for one entry team during a single entry. Maximum duration of the permit will be 8 hours . All copies shall remain at the job site until work has been completed. Description of Space: _______________________________________________________________________________ Reason for entry: (e.g., welding, cleaning, etc.)__________________________________________________________ • AUTHORIZED PERSONNEL (list) • Entrants Attendants Contractors • EQUIPMENT REQUIRED • What type of communication equipment will be used to maintain contact with entrants? ( ) radio ( ) phone ( ) visual contact ( ) other ____________ What type of communication equipment will be available to contact emergency services? ( ) radio ( ) phone Is respiratory protective equipment required for this job? ( )Yes ( )No If yes, has each member of the entry team completed respirator training, physicals and fit testing? • ( )Yes ( )No If yes, what type? ( ) SCBA ( ) supplied air ( ) PAPR ( ) full face ( ) half mask cartridge used: _______ Is personal protective clothing required for this job? ( )Yes ( )No If yes, What type? ( ) coveralls ( ) splash suit ( ) leather gloves ( ) chemical gloves ( ) goggles ( ) face shield ( ) ear plugs ( ) ear muffs ( ) hard hat ( ) welding hood ( ) welding gloves ( ) welding jacket ( ) safety boots ( ) chemical boots ( ) other_______ What types of hazardous energy may be present? ( ) electrical ( ) mechanical ( ) hydraulic ( )chemical ( )pneumatic ( ) thermal How will these hazards be eliminated or controlled? ___________________________________________________ • What other hazards may the worker be exposed to? ___________________________________________________ • Supervisor's Name (Print)_______________ Signature________________________ Date_____________ • This section is to be completed by the attendant. ATMOSPHERIC TESTING • Type of gas monitor____________________ Date of last calibration ________________________________ • Oxygen (between 19.5% and 23.5%) ____ Flammables/combustibles (less than 10% of L.E.L.) ____ • TOXIC CONTAMINANTS • Chemical Name ______ (Is the SDS present?) __________ PEL #1 ____ #2 ____ #3 ____ #4 _____ • THIS PERMIT MUST BE POSTED NEAR THE ENTRANCE OF THE SPACE DURING ENTRY THIS ENTRY MUST BE REGISTERED WITH THE SAFETY DIRECTOR PRIOR TO ENTRY Check List(Initial the appropriate box) All warning/caution signs, barricades, etc. are posted and in place. _____ • Hazardous energy has been locked and tagged. _______ • An emergency escape plan has been developed. _______ • Safety life lines and retrieval system are secured and in place, _______ • Space has been properly ventilated. ______ • Required personal protective equipment is available and in use. ______
  • 21. Signs • Required for permit confined spaces
  • 22. Motel Fatality • 2002 - IL • Worker goes to restart pump • Passes out and dies • 5 feet deep
  • 23. Atmosphere Atmosphere that is hazardous if: 1) Oxygen concentration less than 19.5% OR greater than 23.5% 2) Flammable gas, vapor or mist in excess of 10% of LEL 3) Airborne combustible dust at level equal or greater than LFL (or wherever dust obscures vision at 5 feet (1.52 m) or less
  • 24. Non Permit Spaces • All other serious hazards have been controlled • Air monitoring data to show that the air quality is safe or • Continuous force air ventilation presents no hazards Underground storage vault
  • 25. Machine Pit • 1989 - IL • Pit measured 12 ' x 20' x 12' deep • Carbon Monoxide pulled into pit from heating operations • One died, one nausea • 4 rescuers hospitalized Typical Machine pit
  • 26. Monitoring • Monitor for YOUR hazards • Calibrate your monitor – ensure the validity of your sensors • Calibration must occur in clean air
  • 27. Electric Vault Fire • 1992 • Workers trying to dry water out a vault with a propane heater • Left on overnight • Lit match to see and propane cause explosion • No monitoring performed
  • 28. Respirators Considerations • Identify your hazards • Refer to respirator standard 1910.134 • Enforce the respiratory protection that in in the program
  • 29. Foundry • 2002 • Workers sent into a large cupola to remove a plate • Wore SCBAs, but never trained or used SCBA before • CO 200+ ppm Typical Small Cupola
  • 30. Entry • Action where the entrant passes through the opening into the permit space to perform work NOTE: Entry is considered to have occurred when any part of the entrant’s body breaks the plane of the opening.
  • 31. Chemical Plant • 1989 • Worker went into vessel • Used 100% nitrogen to cool himself off • Passed out
  • 32. Supervisors • (35%) of the workers killed in confined spaces were supervisors • Acceptable entry conditions must be present • Authorizes entry and oversees entry operations • Initiates termination of entry
  • 33. Bastian Plating • June 26, 1988 - IN • Worker asphyxiated while acid cleaning out a tank. • The 5’ x 4’ x 5’ tank had been treated with zinc cyanide • Four coworkers, aged 19 to 25, were subsequently asphyxiated one by one as they tried to save their friend. Typical Plating Tank
  • 34. Attendant • Individual stationed outside the permit space who monitors entrants • Must have communication • Can alert rescue • Does not enter
  • 35. Water Vault • 1995 - IL • Two workers sent to turn on a water valve in a 22 foot deep dry well. Both died. • Ladders were rusty (sign of potential oxygen deficiency.) • Stagnant water at the bottom • No Attendant Example of a water pit
  • 36. Training • For employees, confined space training must be before being assigned to enter the space.  Provide advisory training prior to entry of any space
  • 37. Manufacturing • 1995 - IL • Open pit 45’ x’ 60’ • Argon gas had been used instead of compressed air to operate a pump that removed water from the pit. • 3 died Typical Machine Pit
  • 38. Argon • Several multiple fatalities where argon is used. • Inert, colorless, odorless. • Much more heavier than air.
  • 39. Retrival Equipment for non-entry rescue of personnel from a permit space: • Full-body harness • Retrieval line • Wristlets • Lifting Device or Anchor
  • 40. Rescue • Sixty percent (60%) of all confined space deaths were the would-be-rescuers • Rescue equipment must be maintained • Run practice drills
  • 41. Summary • Carbon Dioxide, Carbon Monoxide and Argon are colorless, odorless gases. • Constant Monitoring • Constant Ventilation • Train • Rescue