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Introduction to Confined
Spaces
John Newquist CSP
johnanewquist@gmail.com
815-354-6853
1
Draft 2 25 2016
June 2015
• Chicago man has died after
being pulled from a silo holding
toxic material Monday afternoon
at a chemical plant in the city's
South Deering neighborhood
2
June 2015
• Washington Township OH
• The sheriff says 20-year-old
James Bradley Brown and
another plumber were working
on a septic system at a home on
Township Road 254 around 2:30
p.m. Tuesday.
• The office says Brown crawled
into the septic tank and lost
consciousness.
3
April 2015
• OSHA - Nebraska Railcar Cleaning Services
sent two employees into the rail car to work
without monitoring the air continuously for
explosive hazards as required, nor providing
the employees with emergency retrieval
equipment or properly fitted respirators
• The explosion blew the rail car’s escape
ladder off and killed the two men, trapping
one inside and hurling the other off the top of
the car. A third employee was injured.
• The workers who died were Dallas Foulk, 40,
and Adrian LaPour, 44.
• $963,000.
4
December 2014
• Carrillo and the other two victims used an
electric scissor lift to get to the bottom of the
tank, where they were welding.
• A spark apparently ignited gas, which
exploded, Garcia said, and the men
suffocated.
• They had two buckets of water to put out any
fire.
• $10,500 to Best Mechanical
5
February 2015
• New York City
• Manhole blew off
• Ice and salt damaged electrical
wires in the electrical vault.
• Con Edison said 600 fires have
erupted in New York City
manholes since Sunday
6
December 2014
• The crews were preparing
underground utility passages as
part of a regional railway project
• Fell 40 feet
• Successful rescue
7
September 2014
• Idaho.
• Jody Taylor says his son, 19-year-old Bo Taylor,
and a co-worker, 46-year-old Trent Sorensen
both died. Jody says it was a toxic
combination of fumes inside a manhole that
caused his son to pass out, then drown in the
water below.
• "The sealant we figure is what put off the
fumes with the reaction of PVC liner, the
fumes reacted with each other," said Taylor Example of a PVC lining
July 2014
• Schmid, who manages the
hatchery, was working in a
chamber approximately 15 feet
underground and was operating
a gasoline-powered pump.
• Air monitoring tests revealed
carbon monoxide levels were
five times the permissible
exposure limit, San Marcos TX
Fire Marshal Ken Bell said.
9
Learning Objectives
• Define "CONFINED SPACE"
• Recognize multiple hazards associated with confined space entry and
how they may change
• Discuss the abnormal behavior and emergency procedures associated
with confined space entries.
• Understand your role and responsibilities as it applies to confined
spaces
10
What The Statistics Tell Us
• Over 224,000 worksites have
permit spaces
• Over 2.1 million workers enter
permit spaces annually
• 60% are would-be rescuers
• Nearly 90% die of suffocation
• More than 95% had no formal
training
• They all could have been
prevented!!!!!!
Compliance with 1910.146 will save:
- at least 53 worker deaths
- 4,900 lost workday cases
- 5,700 non lost-time accidents ANNUALLY
11
Standard
Permit-Required Confined Spaces
• 29 CFR 1910.146
• Four revisions since was made law by
OSHA
12
1910.146(c)(2)
If the workplace contains permit spaces, the employer shall inform exposed employees, by posting
danger signs or by any other equally effective means, of the existence and location of and the
danger posed by the permit spaces.
If confined spaces are to be entered the
employer must…
• Post the space and prevent
unauthorized entry
• Develop a program
• Assess the space prior to and
continually during each entry,
including atmospheric monitoring
• Train employees in required roles
– entrant, attendant, supervisor,
rescuers
• Isolate the space from other
energy sources & materials
• Have effective rescue procedures
13
Confined Space
• Confined space is space that:
• Is large enough & so configured
that employee can bodily enter
& perform assigned work
• Has limited or restricted means
for entry or exit (i.e. tanks,
vessels, silos, pits, vaults or
hoppers)
• Is not designed for continuous
employee occupancy
14
Which are Confined Spaces?
15
Permit-Required
Confined Space
Permit-Required Confined Space is
confined space that has one or
more of following characteristics:
• Contains or has potential to
contain hazardous atmosphere
• Contains material that has
potential for engulfing entrant
Which hazard is present here? Engulfment or Hazardous Atmosphere?
16
Permit-Required
Confined Space
• Contains or has a potential to
contain a hazardous atmosphere;
• Contains a material that has the
potential for engulfing an Entrant;
• Has an internal configuration such
that an Entrant could be trapped or
asphyxiated by inwardly converging
walls or by a floor which slopes
downward and tapers to a smaller
cross-section; or
• Contains any other recognized
serious safety or health hazard.
17
Dangers of Confined Spaces
• Personnel did not recognize a
permit required confined space
• Personnel trusted their senses
• Personnel underestimated the
danger
• Personnel did not stay on guard
• Personnel tried to rescue others
18
Risk Factors in Construction
• Daily change vs. fixed establishment
• Many contractors at onsite who may
create problems for you
• Turnover; who is responsible to train new
employees?
• Several tasks during the day
Factors increasing the health risk of
construction workers include:
19
29 CFR 1910.146
Permit-Required Confined Spaces
• Scope & application
• Definitions
• General requirements
(to include dev. of
written plan)
• Permit-required
confined spaces
• Permit system
• Entry permit
• Training
• Duties of authorized
entrants
• Duties of attendants
• Duties of entry
supervisors
• Rescue & emergency
services
• Employee participation
20
Definitions
Atmospheric Hazards
o Oxygen Levels - below 19.5 % or
above 23.5%
o Flammable/Explosive – exceeds
10% of Lower Explosive Limit (LEL)
o Toxic Substances – exceed
Permissible Exposure Limits (PEL)
21
Definitions
• Attendant
• Individual stationed outside one or
more permit spaces who monitors
authorized entrants & performs all
attendant’s duties assigned in
employer’s permit space program
22
Duties of Attendants
• Knows hazards that may be
faced during entry
• Aware of possible behavioral
effects of hazard exposure in
authorized entrants
• Continuously maintains accurate
count of authorized entrants
• Remains outside permit space
during entry operations until
relieved by another attendant
23
Duties of Attendants
• Communicates with authorized
entrants
• Monitors activities inside & outside
space
• Summons rescue & other
emergency services
• Performs non-entry rescues as
specified by employer's rescue
procedure
• Performs no duties that might
interfere with primary duty to
monitor & protect authorized
entrants
24
Definitions
• Authorized entrant
• Employee authorized by employer
to enter permit space
25
Duties of Authorized Entrants
• Know hazards that may be faced
during entry, including information
on mode, signs or symptoms &
consequences of exposure
• Properly use equipment as
required by paragraph (d)(4)
• Communicate with attendant as
necessary to enable attendant to
monitor entrant status & enable
attendant to alert entrants of need
to evacuate space as required by
paragraph (i)(6)
26
Duties of Authorized Entrants
• Alert attendant whenever:
• Entrant recognizes any warning
sign or symptom of exposure to
dangerous situation
• Entrant detects prohibited
condition
• Exit from permit space as quickly
as possible whenever:
27
The alarm for Methane set at 10%
of the LEL reading 57%
Duties of Authorized Entrants
• Exit from permit space…
• Order to evacuate is given by
attendant or entry supervisor
• Entrant recognizes any warning
sign or symptom of exposure to a
dangerous situation
• Entrant detects prohibited
condition
• Evacuation alarm activated
28
Definitions
• Engulfment
• Surrounding & effective capture of
person by liquid or finely divided
(flowable) solid substance that can be
aspirated to cause death by filling or
plugging respiratory system
• Can exert enough force on body to
cause death by strangulation,
constriction or crushing
• Trenches deeper than 4ft
• Engulfment hazard: cave-in
• Preventive measure: shoring &
evacuation route
29
Definitions
• Entry
• Action by which person passes
through opening into permit-
required confined space
• Entry includes ensuing work
activities in space and is
considered to have occurred as
soon as any part of entrant’s
body breaks plane of opening
into space
30
Definitions
• Entry Supervisor
• (35%) of the workers killed in confined
spaces were supervisors
• Person (such as employer, foreman or
crew chief) responsible for determining if
acceptable entry conditions are present
at permit space where entry is planned,
for authorizing entry & overseeing entry
operations & for terminating entry
• Note: entry supervisor may serve as
attendant or authorized entrant, as long
as that person is trained & equipped as
required for each role filled
• Duties of entry supervisor may be passed
from one individual to another during entry
operations
31
Duties of Entry Supervisor
• Knows hazards that may be faced
during entry, including information
on mode, signs or symptoms &
consequences of exposure
• Verifies, by checking that
appropriate entries have been
made on permit, all tests specified
by permit have been conducted &
all procedures & equipment
specified by permit are in place
before endorsing permit & allowing
entry to begin
• Terminates entry & cancels permit
as required by paragraph (e)(5)
32
Duties of Entry Supervisor
• Verifies that rescue services are
available & means for summoning are
operable
• Removes unauthorized individuals
who enter or attempt to enter permit
space during entry operations
• Determines, whenever responsibility
for permit space entry operation is
transferred & at intervals dictated by
hazards & operations performed
within space, that entry operations
remain consistent with terms of entry
permit & acceptable entry conditions
are maintained
33
Duty of Host Employer
• 1910.146(c)(8)
• Inform the contractor that the workplace
contains permit spaces
• Apprise the contractor of the elements,
including the hazards identified and the host
employer's experience with the space
• Apprise the contractor of any precautions or
procedures that the host employer has
implemented
• Coordinate entry operations with the
contractor, when both host employer
personnel and contractor personnel will be
working in or near permit spaces
• Debrief the contractor at the conclusion of
the entry operations
34
Duty of Host Employers
• 1910.146(c)(8) When an employer
(host employer) arranges to have
employees of another employer
(contractor) perform work that
involves permit space entry, the
host employer shall: …
• 1910.146(c)(8)(v) Debrief the
contractor at the conclusion of the
entry operations regarding the
permit space program followed
and regarding any hazards
confronted or created in permit
spaces during entry operations.
35
Host Employers
• Include the debrief in your "Permit
Termination" procedures, as well as on
the actual entry permit or the
“reclassification” form.
• Have the contractor supervisor sign-off
on the terminated contractor and answer
two yes/no questions:
• Do you have any questions or concerns
regarding the permit space program
followed?
• Do you have any questions or concerns
regarding any hazards confronted or
created during entry?
• Provide a space for them to make
comments
36
Duties of Entry Supervisor
• Best Practice
• Verify Completion
• The entry supervisor should
remain for at least 30 minutes
after the entry to ensure the
security of the site and that no
hazards remain (ex. Fires)
Definitions
• Hazardous atmosphere
• Atmosphere that may expose
employees to risk of death,
incapacitation, impairment of
ability to self-rescue (i.e. unaided
escape from permit space), injury
or acute illness from one or more
following causes:
• Flammable gas, vapor or mist in
excess of 10% of Lower Flammable
Limit (LFL)
38
Definitions
• Hazardous atmosphere
• Airborne combustible dust at
concentration that meets or
exceeds LFL
• Note: concentration may be
approximated as condition in
which dust obscures vision at
distance of 5 ft or less
• Atmospheric oxygen concentration
<19.5% or >23.5%
39
Definitions
• Hazardous atmosphere
• Atmospheric concentration of any
substance for which dose or PEL
could result in employee exposure
in excess of dose or PEL
• Note: atmospheric concentration
of any substance not capable of
causing death, incapacitation,
impairment of ability to self-
rescue, injury or acute illness due
to health effects is not covered
40
Definitions
• Hazardous atmosphere
• Any other atmospheric condition
that is IDLH
• Note: for air contaminants which
OSHA has no dose or PEL, other
sources of information, such as
MSDSs that comply with 29 CFR
1910.1200, published information
& internal documents can provide
guidance in establishing
acceptable atmospheric conditions
41
Definitions
• Immediately Dangerous to Life and
Health (IDLH)
• Poses an immediate or delayed threat
to life, OR…
• Causes irreversible adverse health
effects, OR…
• Interferes with ability to escape
unaided from a permit space
• SDS’s used to determine need for
PPE
• If conditions meet or exceed IDLH
values, implement Job Hazard
Analysis and provide PPE
42
Definitions
• Isolation
• Process by which permit space is
removed from service &
completely protected against
release of energy & material into
space by such means as: blanking
or blinding; misaligning or
removing sections of lines, pipes
or ducts; double block & bleed
system; lockout or tagout of all
sources of energy; or blocking or
disconnecting all mechanical
linkages
43
Definitions
• Line breaking
• Intentional opening of pipe, line or
duct that is or has been carrying
flammable, corrosive or toxic
material, inert gas or any fluid at
volume, pressure or temperature
capable of causing injury
44
QUALIFIED PERSON
• Designated by the employer in
writing, as CAPABLE (by education,
training, or both) of:
Anticipating, recognizing, and
evaluating employee exposure to
hazardous substances or other unsafe
conditions in a confined space; AND
of
Specifying necessary control and/or
protective action to ensure employee
safety
45
Definitions
• Rescue service
• Personnel designated to rescue
employees from permit spaces
• Note: rescue personnel may be
industry emergency personnel,
outside rescue service or
combination of teams
46
Rescue & Emergency Services
• Rescue and emergency services
• Employer who designates rescue
& emergency services, pursuant to
paragraph (d)(9) shall:
• Evaluate prospective rescuer's ability
to respond to rescue summons in
timely manner, considering hazard(s)
identified
47
Definitions
• Retrieval system
• Equipment (including retrieval line, chest or full-body harness, wristlets, if
appropriate, & lifting device or anchor) used for non-entry rescue of persons
from permit spaces
48
Definitions
• Testing
• Process by which hazards that may
confront entrants are identified &
evaluated
• Testing includes specifying tests to
be performed in permit space
• Note: testing enables employers
to devise & implement adequate
control measures for protection of
authorized entrants & determine if
acceptable entry conditions are
present immediately prior to &
during entry
49
Manhole Opening
Death
• Summary Nr: 201260031 Event: 08/16/1996
Employee Dies Of Asphyxia In Manhole
• Employee #1, a laborer, and his foreman arrived at
a manhole to open a mechanical valve at the
bottom of the manhole.
• While Employee #1 was removing the manhole
cover, the foreman was 5 ft away at his truck
getting the air tester.
• When the foreman turned around to go back to
the manhole, he saw the top of Employee #1's
head disappear into it.
• The foreman then looked down into the manhole
and saw that Employee #1 was unconscious.
• The foreman tested the air in the manhole and
obtained a reading of 14% oxygen.
• He immediately called 911, and Employee #1's
body was retrieved by the local fire department
with the use of SCBAs. OSHA's testing of the
manhole showed oxygen levels of between 12 and
14 percent.
• Tests for carbon monoxide, hydrogen sulfide, and
flammable vapors were negative.
• Tests for carbon dioxide were positive, with a
reading of 35,000 ppm.
50
Opening Manholes
• Weight can be 50-70 pounds
51
Testing Protocol
• Before employee enters space,
internal atmosphere shall be
tested, with calibrated direct-
reading instrument, for following
conditions in order given
• Oxygen content
• Flammable gases & vapors
• Potential toxic air contaminants
52
Testing
• Monitor for YOUR
hazards
• Calibrate your monitor –
ensure the validity of
your sensors
• Calibration must occur in
clean air
53
General Requirements
• Before it begins work at a
worksite, each employer
must ensure that a
competent person identifies
all confined spaces in which
one or more of the
employees it directs may
work, and identifies each
space that is a permit space,
through consideration and
evaluation of the elements
of that space, including
testing as necessary
1926.1203(a)(1)
• the employer who identifies, or
who receives notice of, a permit
space must:
• Inform exposed employees by
posting danger signs or by any
other equally effective means, of
the existence and location of, and
the danger posed by, each permit
space; and
• Note to paragraph (b)(1). A sign
reading “DANGER -- PERMIT-
REQUIRED CONFINED SPACE, DO
NOT ENTER” or using other similar
language would satisfy the
requirement for a sign.
• (2) Inform, in a timely manner and
in a manner other than posting, its
employees’ authorized
representatives and the controlling
contractor of the existence and
location of, and the danger posed
by, each permit space.
1926.1203(b)(1)
• the employer who identifies, or who receives
notice of, a permit space must:
• Inform, in a timely manner and in a manner
other than posting, its employees’ authorized
representatives and the controlling contractor
of the existence and location of, and the danger
posed by, each permit space.
1926.1203(b)(2)
• Continuous forced air ventilation
must be used…..
1926.1203(b)(2)(v)
• The atmosphere within the space
must be continuously monitored
1926.1203(b)(2)(vi)
• Each employer who identifies, or
receives notice of, a permit space and
has not authorized employees it directs
to work in that space must take
effective measures to prevent those
employees from entering that permit
space, in addition to complying with all
other applicable requirements of this
standard.
1926.1203(c)(1)
• If any employer decides that employees it
directs will enter a permit space, that employer
must have a written permit space program that
complies with §1926.1204 implemented at the
construction site.
• The written program must be made available
prior to and during entry operations for
inspection by employees and their authorized
representatives.
1926.1203(d)(1)
Hazards of Confined Space - Ammonia
• Ammonia leaks
• Compressor rooms
• Alarms
• Detectors
• Emergency Ventilation
• ASHRA and Ammonia Industry
Guidelines need to be consulted
61
Hazards of Confined Space - Animals
• Insects or animals
• Stinging insects in insulation
jackets and pipe insulation
62
Hazards of Confined Space - Argon
• Several multiple fatalities where
argon is used.
• Inert, colorless, odorless.
• Much more heavier than air.
63
Hazards of Confined Space - Asbestos
• Common Fireproofing material
used pre- 1980s
• Found in pipe insulation, ceiling
tiles, and floor tiles
• Must comply with 1926.1101
64
Hazards of Confined Space- Biological Agents
• Sewers
• Sewage
• Bloodborne pathogens
• Needles
65
Hazards of Confined Space- Burns
• Burned by contact with hot
metal surfaces, such as an
agitator shaft assembly, heated
vessel jacket
• Inner shell of the cooker/dryer;
• Hot Pipes
• Hydrofluoric Acid and other
chemical burns
66
Hazards of Confined Space - Carbon Monoxide
• Colorless, odorless gas
• Fatal at 1000 ppm in air
• Dangerous at 200 ppm
• Any untested atmosphere must be suspect
• Carbon monoxide must be tested for
specifically
• Chemical asphyxiant
• Slightly lighter than air
• Primary source: incomplete combustion of
organic material
• Gasoline-fueled combustion engines
• PEL = 50 ppm
• TLV = 25 ppm –
• REL = 200 ppm –
• STEL = 35 ppm
• IDLH = 1500 ppm
• LEL = 12.5%; UEL = 74.2%
67
Carbon Monoxide:
Concentration of CO Necessary to Produce Symptoms
68
Hazards of Confined Space - Carbon Dioxide
• Colorless, odorless noncombustible
gas
• Heavier than air
• Common in solid and compressed
liquid forms
• Carbonation
• Inerting
• Organic decay (grain elevators,
sewers, storage bins, wells)
• Fermentation (digestors, molasses
pits, beer and wine vats)
PEL = 5,000 ppm
TLV = 5,000 ppm
STEL - 30,000 ppm
IDLH = 50,000 ppm
LEL = none
69
Hazards of Confined Space - Collapse
• Surface may collapse
70
Hazards of Confined Space - Corrosives
• Acid Neutralization Pit
71
Hazards of Confined Space - Elevation
• Elevated - permit space where
entrance portal or opening is above
grade ≥ 4 ft
• Usually requires knowledge of high
angle rescue procedures because
of difficulty in packaging &
transporting patient to ground
from portal
• Non-elevated - permit space with
entrance portal located ≤ 4 ft
above grade
• Will allow rescue team to transport
injured employee normally
72
Hazards of Confined Space - Electric
• Shock
• Arc Blast
73
January 2015
• New York City
• Over 600 explosion in manholes
in the winter
• Salt and ice corrodes the
electrical coatings
74
Hazards of Confined Space - Elevation
• Elevated - permit space where
entrance portal or opening is above
grade ≥ 4 ft
• Usually requires knowledge of high
angle rescue procedures because
of difficulty in packaging &
transporting patient to ground
from portal
• Non-elevated - permit space with
entrance portal located ≤ 4 ft
above grade
• Will allow rescue team to transport
injured employee normally
75
Hazards of Confined Space - Engulfment
• Flyash
• Dirt
• Grain
• Water or other materials in the
space, such as sand or sugar, are
an “engulfment” hazard
•
76
Hazards of Confined Space - Ergonomic
• What is the person’s
capacity to lift?
• Is lift assist available?
77
Hazards of Confined Space - Falls
• Ladders Falls
• Corroded ladders
• Catwalks
• Portable Guardrails
78
Hazards of Confined Space - Falling Objects
• In particular, hazards are
prevalent in spaces that have
topside openings for entry and
where work is being done above
the worker.
79
Hazards of Confined Space - Fire
• Flammable/combustible gases
and vapors used or brought in
• Spraying
• Leaks of flammables in pipe or
corrosion
80
Hazards of Confined Space - Flooding
• Water reservoir could have quick
entry of water
• Trenches
• Sewers
81
Hazards of Confined Space - Heat
• Train the workforce
• Perform the heaviest work in the
coolest part of the day
• One GC stops outside work at
noon.
• Slowly build up tolerance to the
heat and the work activity (usually
takes up to two weeks)
• Drink plenty of cool water (one cup
every 15-20 minutes)
• Wear light, loose-fitting,
breathable (cotton) clothing
82
• "Hot work" means work involving
electric or gas welding, cutting,
brazing, or similar flame or spark-
producing operations.
• The CSB has identified over 60
fatalities since 1990 due to
explosions and fires from hot work
activities on tanks
• “Note that a number of these
involved explosions in adjacent
compartments - making sure the
atmosphere is safe where the
employee is working is not
sufficient to protect them’
Hazards of Confined Space – Hot Works
Danger in the Oil Field
Hot Works at a VPP Plant
• Hot Work Program
• The company’s hot work program consists of an evaluation of whether
the work will be open or non-open flame
• “Hot Work Permits Requirements Matrix.”
• Most stringent permit requirements apply in the case of open flame
work being performed in a hazardous area
• Written Risk Assessment Pre-Plan,
• Two management levels of approval,
• A standby fire watch with fire extinguisher,
• Constant monitoring of the Lower Explosive Limit and/or Oxygen levels,
and other appropriate safety measures.
Hazards of Confined Space - Hydrogen Sulfide
Well Water, Natural Gas, Crude Oil, Sewers
Rotten Eggs
Flammable
Heavier than
air
85
Hydrogen
Sulfide
86
Hazards of Confined Space - Lack of Lighting
• 1926.56 has guidance
• 10 foot candles – OSHA
• Really need more
87
Hazards of Confined Space - Lines
• Isolation procedures
• Blanking/blinding
• Double block and bleed
• Line breaking
Tank with lines entering it
Is the line or vessel de-pressurized?
Hazards of Confined Space - Lockout
• Grinding, crushing, or mixing
mechanisms
89
Hazards of Confined Space - Methane
• Colorless
• Odorless in pure form
• Flammable
• Can cause rapid
suffocation.
90
Hazards of Confined Space - Methylene
Chlorine
• Paint stripping
• Parts cleaners
• Cancer causing
• Very detailed OSHA regs for the
chemical
91
Hazards of Confined Space - Nitrogen
• The 23 year old worker who died
was taking samples inside a
tanker truck that held egg
products and nitrogen before he
was found unresponsive.
• Regulators say the company
didn't take proper precautions
for confined spaces and didn't
properly train employees on
hazards associated with
nitrogen.
92
Hazards of Confined Space - Noise
• Noise can be amplified because
of the design or acoustic
properties of a confined space.
• Excessive noise can
permanently damage hearing as
well as affect communications
regarding work performed or
warnings.
93
“Effective hearing conservation program?”
Monitoring
Engineering, work practice, and
administrative controls
Hearing protectors with an
adequate noise reduction
rating
Employee training and education
in hazards and protection
measures
Baselines and annual audiometry
Hazards of Confined Space - Obstructions
• Open - no obstacles, barriers or
obstructions within space (i.e.
water tank)
• Obstructed - permit space
contains some type of obstruction
that rescuer would need to
maneuver around, such as baffle
or mixing blade
• Large equipment, such as ladder or
scaffold brought into space for work
purposes, would be considered
obstruction if positioning or size of
equipment would make rescue more
difficult
95
Hazards of Confined Space - Oxygen
Deficiency
96
Caution
•Oxygen deficiency may
mean something else is
there
•Concentrations could
range from 1,000 to
10,000 ppm at 10% of
the LEL
Hazards of Confined Space – Pipe Leaks
• Connections or pipes to other
spaces, or leakage from adjacent
areas or soils.
98
Hazards of Confined Space - Portal Size
• Restricted - portal ≤ 24-28” in least
dimension
• Too small to allow rescuer to simply
enter space while using SCBA (28
inch may be too small.
• Too small to allow normal spinal
immobilization of injured employee
• Unrestricted - portal ≥ 24-28” in
least dimension
• These portals allow relatively free
movement into and out of permit
space
99
Hazards of Confined Space - Psychological
• These include claustrophobia or
other problems associated with
being in a dark, cramped or
isolated space.
100
Hazards of Confined Space - Radiological
• Nuclear Plants
• Research Labs
• Radon
101
Hazards of Confined Space - Space
Configuration
• Horizontal - portal located on side
of permit space
• Use of retrieval lines could be
difficult
• Vertical - portal located on top of
permit space; rescuers must climb
down, or at bottom of permit
space, rescuers must climb up to
enter space
• May require knowledge of rope
techniques or special patient
packaging to safely retrieve
downed entrant
102
Hazards of Confined Space - Silica
• Old killer of workers.
• Proposed OSHA std
103
Hazards of Confined Space - Solvents
• Ventilation is required or
overexposure can result
• Fire Hazard
• Electrical must be Class I if
within 20 feet during open
spraying with flammable paints
104
Hazards of Confined Space - Steam
• Superheated steam by be
several hundreds of degrees.
105
Hazards of Confined Space - Styrene
• PEL is 100 ppm
• NIOSH is 50 ppm
• Used in sewer relining
• Can have exposures over 900
ppm.
106
Hazards of Confined Space - Transport
• Vehicles
• Trains
• Construction Equipment
107
Hazards of Confined Space - Ventilation
• Too often no ventilation is
provided
• Utilities have had great success
with test purge ventilate.
• Constant ventilation can dilute
air in case of an unexpected
entry of a chemical
108
Hazards of Confined Space – Vent Pipes
• Analyze for sources of ignition
• Where do the sparks go?
• “Hot work was allowed near tanks that
contained flammables including those
that had known holes due to corrosion
“
Hazards of Confined Space - Waterproofing
• Volatile compounds
are heavier than air
and toxic.
• Death
• Hazards similar to a
confined space
Hazards of Confined Space - Welding
• Welding, cutting, brazing,
soldering
• Stainless steel welding, grinding
can have a health hazard with
hexavalent chromium.
• Will need a hot works program
111
Aug 2013
• MINDEN. NE
• A city employee died this morning from the effects
of being overcome by toxic gas in a manhole
Sunday afternoon.
• Robert Honomichl, 55, of Minden died after being
transported to Good Samaritan Hospital in Kearney
in critical condition.
The workers were clearing a blockage in a sewer
line Sunday afternoon when they were overcome
by gas.
112
August 2013
• Steven Webb, 53, of House
Springs, MO
• He was overcome by exposure to
methyl ethyl ketone collapsed
and died inside an 18-foot-deep
vault manhole during
construction of the sanitary
sewer lift station.
The company was issued three willful
citations related to his death.
Should DOJ go criminal?
113
May 2013
• WAUCEDAH TOWNSHIP, Mich
• Worker climbed into the 12-foot-deep well in
Dickinson County's Waucedah Township on
Wednesday afternoon to make repairs.
• State police say a friend lowered dry ice into
the well that was to be used in the repair, but
the dry ice reacted and used up oxygen at the
bottom of the well. Police say the man lost consciousness
while trying to climb out and the friend
called 911. Rescue crews got the man out,
but he died.
114
Jan 2013
• Samir Storey, 39, was one of
several contract employees who
were cleaning a 10-by-40-foot tank
in the plant’s power generation
area during a scheduled
maintenance outage.
• According to his cousin, Jermel
Storey, a “clear, cloudy smoke”
entered the tank, triggering
emergency alarms, which trapped
Samir in the tank.
•Jermel Storey also was working on the
job.
•“My cousin screamed,” Jermel Storey
said recently of the accident. “Nobody
helped. It was like nothing ever
happened.”
• Samir Storey died “within minutes.”
115
2010
• Tarrytown NJ
• Ruggiero, 47, a Tarrytown native and a
veteran public works foreman, was called in
on Labor Day to fix a sewer blockage.
• Shortly after 6:30 p.m., he entered a manhole
behind the Consolidated Engine Company
firehouse at 177 Sheldon Ave.
• Police said he was overcome by sewer gas and
fell while climbing into the hole.
• Kelly, 51, a friend of Ruggiero's who was
nearby, entered the hole in an attempt to
rescue Ruggiero, and was also overcome.
• Both men were pronounced dead at the
scene.
• Willful violations
116
Motel Fatality
• 2002 - IL
• Worker goes to restart
pump
• Passes out and dies
• 5 feet deep
117
Idaho 2000
• Allan Elias, 61, was ordered
to serve 17 years in Jail
• $6.3M in restitution
• Told workers to clean
cyanide tank without
respirators
• Employee suffered
permanent brain damage
118
Water Vault
• 1995 - IL
• Two workers sent to turn
on a water valve in a 22
foot deep dry well. Both
died.
• Ladders were rusty
• Stagnant water at the
bottom
• No Attendant
Example of a water
pit
119
Manufacturing
• 1995 - IL
• Open pit 45’ x’ 60’
• Argon gas had been
used instead of
compressed air to
operate a pump that
removed water from the
pit.
• 3 died
Typical Machine Pit 120
Electric Vault Fire
• 1992
• Workers trying to dry water
out a vault with a propane
heater
• Left on overnight
• Lit match to see and propane
cause explosion
• No monitoring performed
121
Machine Pit
• 1989 - IL
• Pit measured 12 ' x 20' x
12' deep
• Carbon Monoxide pulled
into pit from heating
operations
• 2 rescuers hospitalized
Typical Machine pit
122
Chemical Plant
• 1989
• Worker went into vessel
• Used 100% nitrogen to
cool himself off
• Passed out
123
A Mother’s View
• “One of the faults of the company
is that it had no rescue plan in
place. “
• “Well with my son the only rescue
plan the company had was to call
911. “
• “This was deemed a good plan by
OSHA. “
• “This is not a good plan for the
workers.
• "A trained rescue team needs to
be close to the workers working in
confined spaces."
Thank You!
• Google OSHA & Confined Space
• One thing we learned today?
• POST TEST
Background
• Classes: OSHA 10/30 Hour, Incident
Investigation, Confined Space, Excavation
Safety, Cranes Signaling and Rigging, Fall
Protection, Scaffold Safety, and many more
• Services: Mock OSHA Inspections, Site Safety
Audits, OSHA Litigation Consultation, Expert
Witness, Reducing Worker Compensation
Risk, Improving Site safety
126
• 34 years working with top
companies to achieve ZERO injuries
• Certified Safety Professional
• OSHA 1983-2012
• Founding Member of ANSI Z359
• 815-354-6853
• Johnanewquist@gmail.com

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Confined spaces 2016 145 class

  • 1. Introduction to Confined Spaces John Newquist CSP johnanewquist@gmail.com 815-354-6853 1 Draft 2 25 2016
  • 2. June 2015 • Chicago man has died after being pulled from a silo holding toxic material Monday afternoon at a chemical plant in the city's South Deering neighborhood 2
  • 3. June 2015 • Washington Township OH • The sheriff says 20-year-old James Bradley Brown and another plumber were working on a septic system at a home on Township Road 254 around 2:30 p.m. Tuesday. • The office says Brown crawled into the septic tank and lost consciousness. 3
  • 4. April 2015 • OSHA - Nebraska Railcar Cleaning Services sent two employees into the rail car to work without monitoring the air continuously for explosive hazards as required, nor providing the employees with emergency retrieval equipment or properly fitted respirators • The explosion blew the rail car’s escape ladder off and killed the two men, trapping one inside and hurling the other off the top of the car. A third employee was injured. • The workers who died were Dallas Foulk, 40, and Adrian LaPour, 44. • $963,000. 4
  • 5. December 2014 • Carrillo and the other two victims used an electric scissor lift to get to the bottom of the tank, where they were welding. • A spark apparently ignited gas, which exploded, Garcia said, and the men suffocated. • They had two buckets of water to put out any fire. • $10,500 to Best Mechanical 5
  • 6. February 2015 • New York City • Manhole blew off • Ice and salt damaged electrical wires in the electrical vault. • Con Edison said 600 fires have erupted in New York City manholes since Sunday 6
  • 7. December 2014 • The crews were preparing underground utility passages as part of a regional railway project • Fell 40 feet • Successful rescue 7
  • 8. September 2014 • Idaho. • Jody Taylor says his son, 19-year-old Bo Taylor, and a co-worker, 46-year-old Trent Sorensen both died. Jody says it was a toxic combination of fumes inside a manhole that caused his son to pass out, then drown in the water below. • "The sealant we figure is what put off the fumes with the reaction of PVC liner, the fumes reacted with each other," said Taylor Example of a PVC lining
  • 9. July 2014 • Schmid, who manages the hatchery, was working in a chamber approximately 15 feet underground and was operating a gasoline-powered pump. • Air monitoring tests revealed carbon monoxide levels were five times the permissible exposure limit, San Marcos TX Fire Marshal Ken Bell said. 9
  • 10. Learning Objectives • Define "CONFINED SPACE" • Recognize multiple hazards associated with confined space entry and how they may change • Discuss the abnormal behavior and emergency procedures associated with confined space entries. • Understand your role and responsibilities as it applies to confined spaces 10
  • 11. What The Statistics Tell Us • Over 224,000 worksites have permit spaces • Over 2.1 million workers enter permit spaces annually • 60% are would-be rescuers • Nearly 90% die of suffocation • More than 95% had no formal training • They all could have been prevented!!!!!! Compliance with 1910.146 will save: - at least 53 worker deaths - 4,900 lost workday cases - 5,700 non lost-time accidents ANNUALLY 11
  • 12. Standard Permit-Required Confined Spaces • 29 CFR 1910.146 • Four revisions since was made law by OSHA 12 1910.146(c)(2) If the workplace contains permit spaces, the employer shall inform exposed employees, by posting danger signs or by any other equally effective means, of the existence and location of and the danger posed by the permit spaces.
  • 13. If confined spaces are to be entered the employer must… • Post the space and prevent unauthorized entry • Develop a program • Assess the space prior to and continually during each entry, including atmospheric monitoring • Train employees in required roles – entrant, attendant, supervisor, rescuers • Isolate the space from other energy sources & materials • Have effective rescue procedures 13
  • 14. Confined Space • Confined space is space that: • Is large enough & so configured that employee can bodily enter & perform assigned work • Has limited or restricted means for entry or exit (i.e. tanks, vessels, silos, pits, vaults or hoppers) • Is not designed for continuous employee occupancy 14
  • 15. Which are Confined Spaces? 15
  • 16. Permit-Required Confined Space Permit-Required Confined Space is confined space that has one or more of following characteristics: • Contains or has potential to contain hazardous atmosphere • Contains material that has potential for engulfing entrant Which hazard is present here? Engulfment or Hazardous Atmosphere? 16
  • 17. Permit-Required Confined Space • Contains or has a potential to contain a hazardous atmosphere; • Contains a material that has the potential for engulfing an Entrant; • Has an internal configuration such that an Entrant could be trapped or asphyxiated by inwardly converging walls or by a floor which slopes downward and tapers to a smaller cross-section; or • Contains any other recognized serious safety or health hazard. 17
  • 18. Dangers of Confined Spaces • Personnel did not recognize a permit required confined space • Personnel trusted their senses • Personnel underestimated the danger • Personnel did not stay on guard • Personnel tried to rescue others 18
  • 19. Risk Factors in Construction • Daily change vs. fixed establishment • Many contractors at onsite who may create problems for you • Turnover; who is responsible to train new employees? • Several tasks during the day Factors increasing the health risk of construction workers include: 19
  • 20. 29 CFR 1910.146 Permit-Required Confined Spaces • Scope & application • Definitions • General requirements (to include dev. of written plan) • Permit-required confined spaces • Permit system • Entry permit • Training • Duties of authorized entrants • Duties of attendants • Duties of entry supervisors • Rescue & emergency services • Employee participation 20
  • 21. Definitions Atmospheric Hazards o Oxygen Levels - below 19.5 % or above 23.5% o Flammable/Explosive – exceeds 10% of Lower Explosive Limit (LEL) o Toxic Substances – exceed Permissible Exposure Limits (PEL) 21
  • 22. Definitions • Attendant • Individual stationed outside one or more permit spaces who monitors authorized entrants & performs all attendant’s duties assigned in employer’s permit space program 22
  • 23. Duties of Attendants • Knows hazards that may be faced during entry • Aware of possible behavioral effects of hazard exposure in authorized entrants • Continuously maintains accurate count of authorized entrants • Remains outside permit space during entry operations until relieved by another attendant 23
  • 24. Duties of Attendants • Communicates with authorized entrants • Monitors activities inside & outside space • Summons rescue & other emergency services • Performs non-entry rescues as specified by employer's rescue procedure • Performs no duties that might interfere with primary duty to monitor & protect authorized entrants 24
  • 25. Definitions • Authorized entrant • Employee authorized by employer to enter permit space 25
  • 26. Duties of Authorized Entrants • Know hazards that may be faced during entry, including information on mode, signs or symptoms & consequences of exposure • Properly use equipment as required by paragraph (d)(4) • Communicate with attendant as necessary to enable attendant to monitor entrant status & enable attendant to alert entrants of need to evacuate space as required by paragraph (i)(6) 26
  • 27. Duties of Authorized Entrants • Alert attendant whenever: • Entrant recognizes any warning sign or symptom of exposure to dangerous situation • Entrant detects prohibited condition • Exit from permit space as quickly as possible whenever: 27 The alarm for Methane set at 10% of the LEL reading 57%
  • 28. Duties of Authorized Entrants • Exit from permit space… • Order to evacuate is given by attendant or entry supervisor • Entrant recognizes any warning sign or symptom of exposure to a dangerous situation • Entrant detects prohibited condition • Evacuation alarm activated 28
  • 29. Definitions • Engulfment • Surrounding & effective capture of person by liquid or finely divided (flowable) solid substance that can be aspirated to cause death by filling or plugging respiratory system • Can exert enough force on body to cause death by strangulation, constriction or crushing • Trenches deeper than 4ft • Engulfment hazard: cave-in • Preventive measure: shoring & evacuation route 29
  • 30. Definitions • Entry • Action by which person passes through opening into permit- required confined space • Entry includes ensuing work activities in space and is considered to have occurred as soon as any part of entrant’s body breaks plane of opening into space 30
  • 31. Definitions • Entry Supervisor • (35%) of the workers killed in confined spaces were supervisors • Person (such as employer, foreman or crew chief) responsible for determining if acceptable entry conditions are present at permit space where entry is planned, for authorizing entry & overseeing entry operations & for terminating entry • Note: entry supervisor may serve as attendant or authorized entrant, as long as that person is trained & equipped as required for each role filled • Duties of entry supervisor may be passed from one individual to another during entry operations 31
  • 32. Duties of Entry Supervisor • Knows hazards that may be faced during entry, including information on mode, signs or symptoms & consequences of exposure • Verifies, by checking that appropriate entries have been made on permit, all tests specified by permit have been conducted & all procedures & equipment specified by permit are in place before endorsing permit & allowing entry to begin • Terminates entry & cancels permit as required by paragraph (e)(5) 32
  • 33. Duties of Entry Supervisor • Verifies that rescue services are available & means for summoning are operable • Removes unauthorized individuals who enter or attempt to enter permit space during entry operations • Determines, whenever responsibility for permit space entry operation is transferred & at intervals dictated by hazards & operations performed within space, that entry operations remain consistent with terms of entry permit & acceptable entry conditions are maintained 33
  • 34. Duty of Host Employer • 1910.146(c)(8) • Inform the contractor that the workplace contains permit spaces • Apprise the contractor of the elements, including the hazards identified and the host employer's experience with the space • Apprise the contractor of any precautions or procedures that the host employer has implemented • Coordinate entry operations with the contractor, when both host employer personnel and contractor personnel will be working in or near permit spaces • Debrief the contractor at the conclusion of the entry operations 34
  • 35. Duty of Host Employers • 1910.146(c)(8) When an employer (host employer) arranges to have employees of another employer (contractor) perform work that involves permit space entry, the host employer shall: … • 1910.146(c)(8)(v) Debrief the contractor at the conclusion of the entry operations regarding the permit space program followed and regarding any hazards confronted or created in permit spaces during entry operations. 35
  • 36. Host Employers • Include the debrief in your "Permit Termination" procedures, as well as on the actual entry permit or the “reclassification” form. • Have the contractor supervisor sign-off on the terminated contractor and answer two yes/no questions: • Do you have any questions or concerns regarding the permit space program followed? • Do you have any questions or concerns regarding any hazards confronted or created during entry? • Provide a space for them to make comments 36
  • 37. Duties of Entry Supervisor • Best Practice • Verify Completion • The entry supervisor should remain for at least 30 minutes after the entry to ensure the security of the site and that no hazards remain (ex. Fires)
  • 38. Definitions • Hazardous atmosphere • Atmosphere that may expose employees to risk of death, incapacitation, impairment of ability to self-rescue (i.e. unaided escape from permit space), injury or acute illness from one or more following causes: • Flammable gas, vapor or mist in excess of 10% of Lower Flammable Limit (LFL) 38
  • 39. Definitions • Hazardous atmosphere • Airborne combustible dust at concentration that meets or exceeds LFL • Note: concentration may be approximated as condition in which dust obscures vision at distance of 5 ft or less • Atmospheric oxygen concentration <19.5% or >23.5% 39
  • 40. Definitions • Hazardous atmosphere • Atmospheric concentration of any substance for which dose or PEL could result in employee exposure in excess of dose or PEL • Note: atmospheric concentration of any substance not capable of causing death, incapacitation, impairment of ability to self- rescue, injury or acute illness due to health effects is not covered 40
  • 41. Definitions • Hazardous atmosphere • Any other atmospheric condition that is IDLH • Note: for air contaminants which OSHA has no dose or PEL, other sources of information, such as MSDSs that comply with 29 CFR 1910.1200, published information & internal documents can provide guidance in establishing acceptable atmospheric conditions 41
  • 42. Definitions • Immediately Dangerous to Life and Health (IDLH) • Poses an immediate or delayed threat to life, OR… • Causes irreversible adverse health effects, OR… • Interferes with ability to escape unaided from a permit space • SDS’s used to determine need for PPE • If conditions meet or exceed IDLH values, implement Job Hazard Analysis and provide PPE 42
  • 43. Definitions • Isolation • Process by which permit space is removed from service & completely protected against release of energy & material into space by such means as: blanking or blinding; misaligning or removing sections of lines, pipes or ducts; double block & bleed system; lockout or tagout of all sources of energy; or blocking or disconnecting all mechanical linkages 43
  • 44. Definitions • Line breaking • Intentional opening of pipe, line or duct that is or has been carrying flammable, corrosive or toxic material, inert gas or any fluid at volume, pressure or temperature capable of causing injury 44
  • 45. QUALIFIED PERSON • Designated by the employer in writing, as CAPABLE (by education, training, or both) of: Anticipating, recognizing, and evaluating employee exposure to hazardous substances or other unsafe conditions in a confined space; AND of Specifying necessary control and/or protective action to ensure employee safety 45
  • 46. Definitions • Rescue service • Personnel designated to rescue employees from permit spaces • Note: rescue personnel may be industry emergency personnel, outside rescue service or combination of teams 46
  • 47. Rescue & Emergency Services • Rescue and emergency services • Employer who designates rescue & emergency services, pursuant to paragraph (d)(9) shall: • Evaluate prospective rescuer's ability to respond to rescue summons in timely manner, considering hazard(s) identified 47
  • 48. Definitions • Retrieval system • Equipment (including retrieval line, chest or full-body harness, wristlets, if appropriate, & lifting device or anchor) used for non-entry rescue of persons from permit spaces 48
  • 49. Definitions • Testing • Process by which hazards that may confront entrants are identified & evaluated • Testing includes specifying tests to be performed in permit space • Note: testing enables employers to devise & implement adequate control measures for protection of authorized entrants & determine if acceptable entry conditions are present immediately prior to & during entry 49
  • 50. Manhole Opening Death • Summary Nr: 201260031 Event: 08/16/1996 Employee Dies Of Asphyxia In Manhole • Employee #1, a laborer, and his foreman arrived at a manhole to open a mechanical valve at the bottom of the manhole. • While Employee #1 was removing the manhole cover, the foreman was 5 ft away at his truck getting the air tester. • When the foreman turned around to go back to the manhole, he saw the top of Employee #1's head disappear into it. • The foreman then looked down into the manhole and saw that Employee #1 was unconscious. • The foreman tested the air in the manhole and obtained a reading of 14% oxygen. • He immediately called 911, and Employee #1's body was retrieved by the local fire department with the use of SCBAs. OSHA's testing of the manhole showed oxygen levels of between 12 and 14 percent. • Tests for carbon monoxide, hydrogen sulfide, and flammable vapors were negative. • Tests for carbon dioxide were positive, with a reading of 35,000 ppm. 50
  • 51. Opening Manholes • Weight can be 50-70 pounds 51
  • 52. Testing Protocol • Before employee enters space, internal atmosphere shall be tested, with calibrated direct- reading instrument, for following conditions in order given • Oxygen content • Flammable gases & vapors • Potential toxic air contaminants 52
  • 53. Testing • Monitor for YOUR hazards • Calibrate your monitor – ensure the validity of your sensors • Calibration must occur in clean air 53
  • 54. General Requirements • Before it begins work at a worksite, each employer must ensure that a competent person identifies all confined spaces in which one or more of the employees it directs may work, and identifies each space that is a permit space, through consideration and evaluation of the elements of that space, including testing as necessary 1926.1203(a)(1)
  • 55. • the employer who identifies, or who receives notice of, a permit space must: • Inform exposed employees by posting danger signs or by any other equally effective means, of the existence and location of, and the danger posed by, each permit space; and • Note to paragraph (b)(1). A sign reading “DANGER -- PERMIT- REQUIRED CONFINED SPACE, DO NOT ENTER” or using other similar language would satisfy the requirement for a sign. • (2) Inform, in a timely manner and in a manner other than posting, its employees’ authorized representatives and the controlling contractor of the existence and location of, and the danger posed by, each permit space. 1926.1203(b)(1)
  • 56. • the employer who identifies, or who receives notice of, a permit space must: • Inform, in a timely manner and in a manner other than posting, its employees’ authorized representatives and the controlling contractor of the existence and location of, and the danger posed by, each permit space. 1926.1203(b)(2)
  • 57. • Continuous forced air ventilation must be used….. 1926.1203(b)(2)(v)
  • 58. • The atmosphere within the space must be continuously monitored 1926.1203(b)(2)(vi)
  • 59. • Each employer who identifies, or receives notice of, a permit space and has not authorized employees it directs to work in that space must take effective measures to prevent those employees from entering that permit space, in addition to complying with all other applicable requirements of this standard. 1926.1203(c)(1)
  • 60. • If any employer decides that employees it directs will enter a permit space, that employer must have a written permit space program that complies with §1926.1204 implemented at the construction site. • The written program must be made available prior to and during entry operations for inspection by employees and their authorized representatives. 1926.1203(d)(1)
  • 61. Hazards of Confined Space - Ammonia • Ammonia leaks • Compressor rooms • Alarms • Detectors • Emergency Ventilation • ASHRA and Ammonia Industry Guidelines need to be consulted 61
  • 62. Hazards of Confined Space - Animals • Insects or animals • Stinging insects in insulation jackets and pipe insulation 62
  • 63. Hazards of Confined Space - Argon • Several multiple fatalities where argon is used. • Inert, colorless, odorless. • Much more heavier than air. 63
  • 64. Hazards of Confined Space - Asbestos • Common Fireproofing material used pre- 1980s • Found in pipe insulation, ceiling tiles, and floor tiles • Must comply with 1926.1101 64
  • 65. Hazards of Confined Space- Biological Agents • Sewers • Sewage • Bloodborne pathogens • Needles 65
  • 66. Hazards of Confined Space- Burns • Burned by contact with hot metal surfaces, such as an agitator shaft assembly, heated vessel jacket • Inner shell of the cooker/dryer; • Hot Pipes • Hydrofluoric Acid and other chemical burns 66
  • 67. Hazards of Confined Space - Carbon Monoxide • Colorless, odorless gas • Fatal at 1000 ppm in air • Dangerous at 200 ppm • Any untested atmosphere must be suspect • Carbon monoxide must be tested for specifically • Chemical asphyxiant • Slightly lighter than air • Primary source: incomplete combustion of organic material • Gasoline-fueled combustion engines • PEL = 50 ppm • TLV = 25 ppm – • REL = 200 ppm – • STEL = 35 ppm • IDLH = 1500 ppm • LEL = 12.5%; UEL = 74.2% 67
  • 68. Carbon Monoxide: Concentration of CO Necessary to Produce Symptoms 68
  • 69. Hazards of Confined Space - Carbon Dioxide • Colorless, odorless noncombustible gas • Heavier than air • Common in solid and compressed liquid forms • Carbonation • Inerting • Organic decay (grain elevators, sewers, storage bins, wells) • Fermentation (digestors, molasses pits, beer and wine vats) PEL = 5,000 ppm TLV = 5,000 ppm STEL - 30,000 ppm IDLH = 50,000 ppm LEL = none 69
  • 70. Hazards of Confined Space - Collapse • Surface may collapse 70
  • 71. Hazards of Confined Space - Corrosives • Acid Neutralization Pit 71
  • 72. Hazards of Confined Space - Elevation • Elevated - permit space where entrance portal or opening is above grade ≥ 4 ft • Usually requires knowledge of high angle rescue procedures because of difficulty in packaging & transporting patient to ground from portal • Non-elevated - permit space with entrance portal located ≤ 4 ft above grade • Will allow rescue team to transport injured employee normally 72
  • 73. Hazards of Confined Space - Electric • Shock • Arc Blast 73
  • 74. January 2015 • New York City • Over 600 explosion in manholes in the winter • Salt and ice corrodes the electrical coatings 74
  • 75. Hazards of Confined Space - Elevation • Elevated - permit space where entrance portal or opening is above grade ≥ 4 ft • Usually requires knowledge of high angle rescue procedures because of difficulty in packaging & transporting patient to ground from portal • Non-elevated - permit space with entrance portal located ≤ 4 ft above grade • Will allow rescue team to transport injured employee normally 75
  • 76. Hazards of Confined Space - Engulfment • Flyash • Dirt • Grain • Water or other materials in the space, such as sand or sugar, are an “engulfment” hazard • 76
  • 77. Hazards of Confined Space - Ergonomic • What is the person’s capacity to lift? • Is lift assist available? 77
  • 78. Hazards of Confined Space - Falls • Ladders Falls • Corroded ladders • Catwalks • Portable Guardrails 78
  • 79. Hazards of Confined Space - Falling Objects • In particular, hazards are prevalent in spaces that have topside openings for entry and where work is being done above the worker. 79
  • 80. Hazards of Confined Space - Fire • Flammable/combustible gases and vapors used or brought in • Spraying • Leaks of flammables in pipe or corrosion 80
  • 81. Hazards of Confined Space - Flooding • Water reservoir could have quick entry of water • Trenches • Sewers 81
  • 82. Hazards of Confined Space - Heat • Train the workforce • Perform the heaviest work in the coolest part of the day • One GC stops outside work at noon. • Slowly build up tolerance to the heat and the work activity (usually takes up to two weeks) • Drink plenty of cool water (one cup every 15-20 minutes) • Wear light, loose-fitting, breathable (cotton) clothing 82
  • 83. • "Hot work" means work involving electric or gas welding, cutting, brazing, or similar flame or spark- producing operations. • The CSB has identified over 60 fatalities since 1990 due to explosions and fires from hot work activities on tanks • “Note that a number of these involved explosions in adjacent compartments - making sure the atmosphere is safe where the employee is working is not sufficient to protect them’ Hazards of Confined Space – Hot Works Danger in the Oil Field
  • 84. Hot Works at a VPP Plant • Hot Work Program • The company’s hot work program consists of an evaluation of whether the work will be open or non-open flame • “Hot Work Permits Requirements Matrix.” • Most stringent permit requirements apply in the case of open flame work being performed in a hazardous area • Written Risk Assessment Pre-Plan, • Two management levels of approval, • A standby fire watch with fire extinguisher, • Constant monitoring of the Lower Explosive Limit and/or Oxygen levels, and other appropriate safety measures.
  • 85. Hazards of Confined Space - Hydrogen Sulfide Well Water, Natural Gas, Crude Oil, Sewers Rotten Eggs Flammable Heavier than air 85
  • 87. Hazards of Confined Space - Lack of Lighting • 1926.56 has guidance • 10 foot candles – OSHA • Really need more 87
  • 88. Hazards of Confined Space - Lines • Isolation procedures • Blanking/blinding • Double block and bleed • Line breaking Tank with lines entering it Is the line or vessel de-pressurized?
  • 89. Hazards of Confined Space - Lockout • Grinding, crushing, or mixing mechanisms 89
  • 90. Hazards of Confined Space - Methane • Colorless • Odorless in pure form • Flammable • Can cause rapid suffocation. 90
  • 91. Hazards of Confined Space - Methylene Chlorine • Paint stripping • Parts cleaners • Cancer causing • Very detailed OSHA regs for the chemical 91
  • 92. Hazards of Confined Space - Nitrogen • The 23 year old worker who died was taking samples inside a tanker truck that held egg products and nitrogen before he was found unresponsive. • Regulators say the company didn't take proper precautions for confined spaces and didn't properly train employees on hazards associated with nitrogen. 92
  • 93. Hazards of Confined Space - Noise • Noise can be amplified because of the design or acoustic properties of a confined space. • Excessive noise can permanently damage hearing as well as affect communications regarding work performed or warnings. 93
  • 94. “Effective hearing conservation program?” Monitoring Engineering, work practice, and administrative controls Hearing protectors with an adequate noise reduction rating Employee training and education in hazards and protection measures Baselines and annual audiometry
  • 95. Hazards of Confined Space - Obstructions • Open - no obstacles, barriers or obstructions within space (i.e. water tank) • Obstructed - permit space contains some type of obstruction that rescuer would need to maneuver around, such as baffle or mixing blade • Large equipment, such as ladder or scaffold brought into space for work purposes, would be considered obstruction if positioning or size of equipment would make rescue more difficult 95
  • 96. Hazards of Confined Space - Oxygen Deficiency 96
  • 97. Caution •Oxygen deficiency may mean something else is there •Concentrations could range from 1,000 to 10,000 ppm at 10% of the LEL
  • 98. Hazards of Confined Space – Pipe Leaks • Connections or pipes to other spaces, or leakage from adjacent areas or soils. 98
  • 99. Hazards of Confined Space - Portal Size • Restricted - portal ≤ 24-28” in least dimension • Too small to allow rescuer to simply enter space while using SCBA (28 inch may be too small. • Too small to allow normal spinal immobilization of injured employee • Unrestricted - portal ≥ 24-28” in least dimension • These portals allow relatively free movement into and out of permit space 99
  • 100. Hazards of Confined Space - Psychological • These include claustrophobia or other problems associated with being in a dark, cramped or isolated space. 100
  • 101. Hazards of Confined Space - Radiological • Nuclear Plants • Research Labs • Radon 101
  • 102. Hazards of Confined Space - Space Configuration • Horizontal - portal located on side of permit space • Use of retrieval lines could be difficult • Vertical - portal located on top of permit space; rescuers must climb down, or at bottom of permit space, rescuers must climb up to enter space • May require knowledge of rope techniques or special patient packaging to safely retrieve downed entrant 102
  • 103. Hazards of Confined Space - Silica • Old killer of workers. • Proposed OSHA std 103
  • 104. Hazards of Confined Space - Solvents • Ventilation is required or overexposure can result • Fire Hazard • Electrical must be Class I if within 20 feet during open spraying with flammable paints 104
  • 105. Hazards of Confined Space - Steam • Superheated steam by be several hundreds of degrees. 105
  • 106. Hazards of Confined Space - Styrene • PEL is 100 ppm • NIOSH is 50 ppm • Used in sewer relining • Can have exposures over 900 ppm. 106
  • 107. Hazards of Confined Space - Transport • Vehicles • Trains • Construction Equipment 107
  • 108. Hazards of Confined Space - Ventilation • Too often no ventilation is provided • Utilities have had great success with test purge ventilate. • Constant ventilation can dilute air in case of an unexpected entry of a chemical 108
  • 109. Hazards of Confined Space – Vent Pipes • Analyze for sources of ignition • Where do the sparks go? • “Hot work was allowed near tanks that contained flammables including those that had known holes due to corrosion “
  • 110. Hazards of Confined Space - Waterproofing • Volatile compounds are heavier than air and toxic. • Death • Hazards similar to a confined space
  • 111. Hazards of Confined Space - Welding • Welding, cutting, brazing, soldering • Stainless steel welding, grinding can have a health hazard with hexavalent chromium. • Will need a hot works program 111
  • 112. Aug 2013 • MINDEN. NE • A city employee died this morning from the effects of being overcome by toxic gas in a manhole Sunday afternoon. • Robert Honomichl, 55, of Minden died after being transported to Good Samaritan Hospital in Kearney in critical condition. The workers were clearing a blockage in a sewer line Sunday afternoon when they were overcome by gas. 112
  • 113. August 2013 • Steven Webb, 53, of House Springs, MO • He was overcome by exposure to methyl ethyl ketone collapsed and died inside an 18-foot-deep vault manhole during construction of the sanitary sewer lift station. The company was issued three willful citations related to his death. Should DOJ go criminal? 113
  • 114. May 2013 • WAUCEDAH TOWNSHIP, Mich • Worker climbed into the 12-foot-deep well in Dickinson County's Waucedah Township on Wednesday afternoon to make repairs. • State police say a friend lowered dry ice into the well that was to be used in the repair, but the dry ice reacted and used up oxygen at the bottom of the well. Police say the man lost consciousness while trying to climb out and the friend called 911. Rescue crews got the man out, but he died. 114
  • 115. Jan 2013 • Samir Storey, 39, was one of several contract employees who were cleaning a 10-by-40-foot tank in the plant’s power generation area during a scheduled maintenance outage. • According to his cousin, Jermel Storey, a “clear, cloudy smoke” entered the tank, triggering emergency alarms, which trapped Samir in the tank. •Jermel Storey also was working on the job. •“My cousin screamed,” Jermel Storey said recently of the accident. “Nobody helped. It was like nothing ever happened.” • Samir Storey died “within minutes.” 115
  • 116. 2010 • Tarrytown NJ • Ruggiero, 47, a Tarrytown native and a veteran public works foreman, was called in on Labor Day to fix a sewer blockage. • Shortly after 6:30 p.m., he entered a manhole behind the Consolidated Engine Company firehouse at 177 Sheldon Ave. • Police said he was overcome by sewer gas and fell while climbing into the hole. • Kelly, 51, a friend of Ruggiero's who was nearby, entered the hole in an attempt to rescue Ruggiero, and was also overcome. • Both men were pronounced dead at the scene. • Willful violations 116
  • 117. Motel Fatality • 2002 - IL • Worker goes to restart pump • Passes out and dies • 5 feet deep 117
  • 118. Idaho 2000 • Allan Elias, 61, was ordered to serve 17 years in Jail • $6.3M in restitution • Told workers to clean cyanide tank without respirators • Employee suffered permanent brain damage 118
  • 119. Water Vault • 1995 - IL • Two workers sent to turn on a water valve in a 22 foot deep dry well. Both died. • Ladders were rusty • Stagnant water at the bottom • No Attendant Example of a water pit 119
  • 120. Manufacturing • 1995 - IL • Open pit 45’ x’ 60’ • Argon gas had been used instead of compressed air to operate a pump that removed water from the pit. • 3 died Typical Machine Pit 120
  • 121. Electric Vault Fire • 1992 • Workers trying to dry water out a vault with a propane heater • Left on overnight • Lit match to see and propane cause explosion • No monitoring performed 121
  • 122. Machine Pit • 1989 - IL • Pit measured 12 ' x 20' x 12' deep • Carbon Monoxide pulled into pit from heating operations • 2 rescuers hospitalized Typical Machine pit 122
  • 123. Chemical Plant • 1989 • Worker went into vessel • Used 100% nitrogen to cool himself off • Passed out 123
  • 124. A Mother’s View • “One of the faults of the company is that it had no rescue plan in place. “ • “Well with my son the only rescue plan the company had was to call 911. “ • “This was deemed a good plan by OSHA. “ • “This is not a good plan for the workers. • "A trained rescue team needs to be close to the workers working in confined spaces."
  • 125. Thank You! • Google OSHA & Confined Space • One thing we learned today? • POST TEST
  • 126. Background • Classes: OSHA 10/30 Hour, Incident Investigation, Confined Space, Excavation Safety, Cranes Signaling and Rigging, Fall Protection, Scaffold Safety, and many more • Services: Mock OSHA Inspections, Site Safety Audits, OSHA Litigation Consultation, Expert Witness, Reducing Worker Compensation Risk, Improving Site safety 126 • 34 years working with top companies to achieve ZERO injuries • Certified Safety Professional • OSHA 1983-2012 • Founding Member of ANSI Z359 • 815-354-6853 • Johnanewquist@gmail.com