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UNIVERSITY OF MUMBAI
PROJECT REPORT
ON
INTERNATIONAL MARKETING OF APPLE
BY
MR. JITEN H MENGHANI
ROLL NO 28
M.COM. (PART-2)
ACADEMIC YEAR 2014-2015
PROJECT GUIDE
PROF.MRS.___________________________________
PARLE TILAK VIDYALAYA ASSOCIATION’S
M.L.DAHANUKAR COLLEGE OF COMMERCE
DIXIT ROAD, VILE PARLE (EAST)
MUMBAI-400 057
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DECLARATION
I, MR. JITEN H MENGHANI OF PARLE TILAK VIDYALAYA
ASSOCIATION’S, M.L.DAHANUKAR COLLEGE OF
COMMERCE of M.COM (PART-2) (Semester 4) hereby
Declare that I have completed this project on
INTERNATIONAL MARKETING OF APPLE
in
The Academic year 2014-2015. The information
Submitted is true & original to the best of knowledge.
-----------------------
(Signature of student)
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ACKNOWLEGEMENT
To list who all have helped me is difficult because they are so
numerous and the depth is so enormous.
I would like to acknowledge the following as being idealistic
channels and fresh dimensions in the completion of this
project
I take this opportunity to thank the University of Mumbai for
giving me chance to do this project.
I would like thank my Principal, Dr. Madhavi.S.Pethe
for providing the necessary facilities required for completion of
this project.
I would also like to express my sincere gratitude towards my
project guide PROF.MRS.____________________________________
whose guidance and care
made the project successful.
I would like to thank my college library, for having provided
Various reference books and magazines related to my project.
Lastly I would like to thank each & every person who directly
or indirectly helped me in completion of the project especially
my parents & peers who supported me throughout my project.
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Content
1. Introduction
2. History
3. Corporate Identity
4. Vision Statement
5. Mission Statement
6. Values
7. Manufacturing And Marketing Strategy
8. Apple's Key Manufacturing Task
9. The Macintosh Factory
10.What Went Wrong
11.Key Manufacturing Tasks
12.Manufacturing Strategy For US
13.Going Beyond Cheap Labour
14.WOT analysis for APPLE
15.Conclusion
16.Bibliography
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Introduction
According to (OP Papers, 2012).Apple Inc is an American multinational organization located in 1 infinite
loop, Cupertino, California 95014, in the middle of the Silicon Valley. It is focused on designing and
developing the personal computers, other related software products, and the electronic products such as
MP3 players and iPods. Apple Inc’s main products are iMac, iPod, iPhone, and its latest advanced product
is iPad, which is on the verge of creating another revolution after iPhone. Apple Inc was founded in 1976
and since then Apple Inc has been leading the way in innovating new products, however it has encountered
numerous ups and downs since then. Apple Inc produced the first ever extremely successful personal
computer. It has been always on the forefront of innovating new products; however it has often struggled to
maintain the hold on the market share in the product line. Lately, Apple Inc has transformed its image from
an inventive computer manufacturer to a fully-fledged consumer’s electronic company. Some facts of its
success can be calculated from its sales of $13.95 billion in the year 2005. In year 2005, Apple Inc had
controlled 4.2% of the US market in PCs. Also, Apple iPods models had controlled 70% of the hard drive
MP3 player market. Apple Inc enjoys the leading share in the handset market, generating over 71% of the
industry’s profit with 6.5% of the international handset market. Apple unveiled its first iPhone on 9th
January, 2007. The most recent iPhone, is iPhone 4S, and it was announced on 4rth October, 2011 and was
released 10 days later.
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History
The Apple I, Apple's first product, was sold as an assembled circuit board and lacked basic features such as
a keyboard, monitor, and case. The owner of this unit added a keyboard and a wooden case
Home of Paul and Clara Jobs, on Crist Drive in Los Altos, California. Steve Jobs formed Apple Computer
in its garage with Steve Wozniak and Ronald Wayne in 1976
1976–80:Founding and incorporation
Apple was established on April 1, 1976, by Steve Jobs, Steve Wozniak and Ronald Wayneto sell the Apple
I personal computer kit. The Apple I kits were computers single handedly designed and hand-built by
Wozniak and first shown to the public at the Homebrew Computer Club. The Apple I was sold as
a motherboard (with CPU, RAM, and basic textual-video chips), which is less than what is now considered
a complete personal computer. The Apple I went on sale in July 1976 and was market-priced at $666.66
($2,763 in 2015 dollars, adjusted for inflation).
Apple was incorporated January 3, 1977, without Wayne, who sold his share of the company back to Jobs
and Wozniak for $800. Multimillionaire Mike Markkula provided essential business expertise and funding
of $250,000 during the incorporation of Apple. During the first five years of operations, revenues doubled
every four months, an average growth rate of 700%.
The Apple II, also invented by Wozniak, was introduced on April 16, 1977, at the first West Coast
Computer Faire. It differed from its major rivals, the TRS-80 and Commodore PET, because of its
character cell-based colour graphics and open architecture. While early Apple II models used ordinary
cassette tapes as storage devices, they were superseded by the introduction of a 5 1/4 inch floppy disk drive
and interface called the Disk II. The Apple II was chosen to be the desktop platform for the first "killer
app" of the business world: VisiCalc, a spreadsheet program. VisiCalc created a business market for the
Apple II and gave home users an additional reason to buy an Apple II: compatibility with the office. Before
VisiCalc, Apple had been a distant third place competitor to Commodore and Tandy.
By the end of the 1970s, Apple had a staff of computer designers and a production line. The company
introduced the Apple III in May 1980 in an attempt to compete with IBM and Microsoft in the business and
corporate computing market. Jobs and several Apple employees, including Jef Raskin, visited Xerox
PARC in December 1979 to see the Xerox Alto. Xerox granted Apple engineers three days of access to the
PARC facilities in return for the option to buy 100,000 shares (800,000 split-adjusted shares) of Apple at
the pre-IPO price of $10 a share. Jobs was immediately convinced that all future computers would use a
graphical user interface (GUI), and development of a GUI began for the Apple Lisa. On December 12,
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1980, Apple went public at $22 per share, generating more capital than any IPO since Ford Motor
Company in 1956 and instantly creating more millionaires (about 300) than any company in history.
1981–89:Successwith Macintosh
Apple began working on the Apple Lisa in 1978. In 1982,
Jobs was pushed from the Lisa team due to infighting.
Jobs took over Jef Raskin's low-cost-computer project,
the Macintosh. A race broke out between the Lisa team
and the Macintosh team over which product would ship
first. Lisa won the race in 1983 and became the first
personal computer sold to the public with a GUI, but was
a commercial failure due to its high price tag and limited
software titles.
In 1984, Apple launched the Macintosh. It was the first
personal computer to be sold without a programming
language at all. Its debut was announced by the now
famous $1.5 milliontelevision commercial "1984". It was
directed by Ridley Scott and first aired during the third
quarter of Super Bowl XVIII on January 22, 1984. The
commercial is now hailed as a watershed event for
Apple's success and a "masterpiece".
The Macintosh initially sold well, but follow-up sales were not strong due to its high price and limited
range of software titles. The machine's fortunes changed with the introduction of the Laser Writer, the
first PostScript laser printer to be sold at a reasonable
price, and PageMaker, an early desktop
publishing package. It has been suggested that the
combination of these three products was responsible for
the creation of the desktop publishing market. The
Macintosh was particularly powerful in the desktop
publishing market due to its advanced graphics
capabilities, which had necessarily been built in to create
the intuitive Macintosh GUI.
In 1985 a power struggle developed between Jobs and
CEO John Scullery, who had been hired two years earlier.
The Apple board of directors instructed Scullery to
"contain" Jobs and limit his ability to launch expensive
forays into untested products. Rather than submit to
Sculley's direction, Jobs attempted to oust him from his leadership role at Apple. Scullery found out that
Jobs had been attempting to organize a coup and called a board meeting at which Apple's board of directors
sided with Scullery and removed Jobs from his managerial duties. Jobs resigned from Apple and
founded NeXT Inc. the same year.
The Macintosh Portable was introduced in 1989 and was designed to be just as powerful as a desktop
Macintosh, but weighed 7.5 kilograms (17 lb) with a 12-hour battery life. After the Macintosh Portable,
Apple introduced the Power Book in 1991. The same year, Apple introduced System 7, a major upgrade to
the operating system which added colour to the interface and introduced new networking capabilities. It
remained the architectural basis for Mac OS until 2001. The success of the PowerBook and other products
brought increasing revenue. For some time, Apple was doing incredibly well, introducing fresh new
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products and generating increasing profits in the process. The magazine Mac Addict named the period
between 1989 and 1991 as the "first golden age" of the Macintosh.
1990–99:Decline, Restructuring, Acquisitions
Apple believed the Apple II series was too expensive to produce and took away sales from the low-end
Macintosh. In 1990, Apple released the Macintosh LC, which featured a single expansion slot for
the Apple IIe Card to help migrate Apple II users to the Macintosh platform. Apple stopped selling
the Apple IIe in 1993. Following the success of the Macintosh LC, Apple introduced the Centris line, a
low-end Quadra, and the ill-fated Performa line. Consumers ended up confused because they did not
understand the difference between models. Apple experimented with a number of other unsuccessful
consumer targeted products during the 90's, including digital cameras, portable CD audio
players, speakers, video consoles, and TV appliances. Enormous resources were also invested in the
problem-plagued Newton division based on John Sculley's unrealistic market forecasts. Ultimately, none of
these products helped and Apple's market share and stock prices continued to slide.
Microsoft continued to gain market share with Windows by focusing on delivering software to cheap
commodity personal computers while Apple was delivering a richly engineered but expensive experience.
Apple relied on high profit margins and never developed a clear response. Instead, they sued Microsoft for
using a graphical user interface similar to the Apple Lisa in Apple Computer, Inc. v. Microsoft
Corporation. The lawsuit dragged on for years before it was finally dismissed. At the same time, a series of
major product flops and missed deadlines sullied Apple's reputation and Scullery was replaced as CEO
by Michael Spindler.
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Corporate Identity
According to Steve Jobs, the company's name was inspired by his visit to an apple farm while on
a fruitarian diet. Jobs thought the name "Apple" was "fun, spirited and not intimidating".
Apple's first logo, designed by Ron Wayne, depicts Sir Isaac Newton sitting under an apple tree. It was
almost immediately replaced by Rob Janoff's "rainbow Apple", the now-familiar rainbow-coloured
silhouette of an apple with a bite taken out of it. Janoff presented Jobs with several different
monochromatic themes for the "bitten" logo, and Jobs
immediately took a liking to it. However, Jobs insisted
that the logo be colorized to humanize the company.
The logo was designed with a bite so that it would not
be confused with a cherry. The coloured stripes were
conceived to make the logo more accessible, and to
represent the fact the Apple II could generate graphics in
colour. This logo is often erroneously referred to as a
tribute to Alan Turing, with the bite mark a reference
to his method of suicide. Both Janoff and Apple deny
any homage to Turing in the design of the logo.
On August 27, 1999 (the year following the introduction
of the iMac G3), Apple officially dropped the rainbow
scheme and began to use monochromatic logos nearly
identical in shape to the previous rainbow incarnation.
An Aqua-themed version of the monochrome logo was
used from 1999 to 2003, and a glass-themed version was
used from 2007 to 2013.
Steve Jobs and Steve Wozniak were Beatles fans, but
Apple Inc. had name and logo trademark issues
with Apple Corps Ltd., a multimedia company started
by the Beatles in 1967. This resulted in a series of
lawsuits and tension between the two companies. These
issues ended with settling of their most recent lawsuit in
2007.
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Vision Statement
It is especially important for managers and executives in any organization to agree on the basic vision that
the firm strives to achieve in the long term. A vision statement should answer the basic question, “What do
we want to become?” A clear vision provides the foundation for developing a comprehensive mission
statement.
Vision Statementof APPLE
"Man is the creator of change in this world. As such he should be above systems and structures, and not
subordinate to them."
Explanation of APPLE’s vision
According to (Hamilton, 2011) Apple lives this vision through the technologies it develops for consumers
and corporations. It strives to make its customers masters of the products they have bought. Apple doesn't
simply make a statement. It lives it by ensuring that its employees understand the vision and strive to reach
it. It has put systems in place to enable smooth customer interaction. It has put objectives in place to
continuously move forward; implemented strategies to fulfil these objectives; and ensured that the right
marketing, financial and operational structures are in place to apply the strategies.
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Mission Statement
“What is our business?” is synonymous with asking the question “What is our mission?” An enduring
statement of purpose that distinguishes one organization from other similar enterprises, the mission
statement is a declaration of an organization’s “reason for being.” It answers the pivotal question “What
our business?” A clear mission statement is essential for effectively establishing objectives and formulating
strategies.
MissionStatement of APPLE
“Apple designs Macs, the best personal computers in the world, along with OS X, iLife, iWork, and
professional software. Apple leads the digital music revolution with its iPods and iTunes online store.
Apple reinvented the mobile phone with its revolutionary iPhone and App Store, and has recently
introduced its magical iPad which is defining the future of mobile media and computing devices.”
MissionStatement Analysis for APPLE
According to (Study mode, 2013) apple is mainly focusing at the following components of mission
statement:
1. Apple may not be important to elaborate on its concern for its employees or to thoroughly outline its
customers and targeted market. Apple is a trendy technology company which prides its self in providing
easy to use electronics and efficiently run software systems. Because of this it is most important for
Apple’s mission statement to focus on components like company philosophy, self-concepts, and current
technologies. These aspects of Apple are what make it popular and successful today.
2. Apple ignited the personal computer revolution in the 1970s with the Apple II and reinvented the
personal computer in the 1980s with the Macintosh. Today, Apple continues to lead the industry in
innovation with its award-winning desktop and notebook computers, OS X operating system, and iLife and
professional applications. Apple is also spearheading the digital music revolution with its iPod portable
music players and iTunes online music store.
3. Apple’s mission statement only includes descriptions of products and services and past and present
technologies.
4. The mission statement from Apple is somewhat unconventional. It’s more of a brief history rather than
a summary of the corporations overall purpose. It does however paint a picture of where Apple came from,
how far it has come, and where it’s continuing to go. But for such a popular company it may be beneficial
divulge into points like its self-purpose and their concern for public image.
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Values
As stated in (apple investor, 2012) Apple Values are the qualities, customs, standards, and principles that
the company believes will help it and its employees succeed. They are the basis for what they do and how
they do it. Taken together, they identify Apple as a unique company.
These are the values that govern Apple’s business conduct:
Empathy for Customers/Users
Aggressiveness/Achievement
Positive Social Contribution
Innovation/Vision
Individual Performance
Team Spirit
Quality/Excellence
Individual Reward
Good Management
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Manufacturing And Marketing Strategy
Apple, Inc. has been in the news a lot lately. Partly because of their profitability and stock value; partly
because of labor controversy. At Strategos we take no position on the labor controversy or stock price.
We can comment on what little is known publicly about Apple's manufacturing operations—both current
operations in China and past operations in the United States. When Steve Jobs told Obama "Those jobs
aren't coming back" he was probably correct. But, maybe, they didn't have to leave in the first place.
Manufacturing Strategy addresses the question "How to go about fulfilling our manufacturing tasks?" The
answer is at a policy level and addresses a range of issues such as equipment characteristics, plant layout,
workflow and people.
As the design of a factory progresses, thousands of decisions are made by engineers, managers, contractors
and suppliers. A Manufacturing Strategy guides them as they make decisions such as:
 Machine A costs more than machine B but it may be more adaptable to future products. Which to
choose?
 Should we design the floor slab in this area for the light assembly operations originally planned? Or
should we design it for machining and warehouse operations that might be in this area several years
from now?
 Equipment in this area will be sensitive to vibration. The manufacturer says we can set it on a six-
inch slab but should we make the slab thicker to absolutely guarantee the machine will be capable?
 Should we use conduit wiring (cheaper) or bus duct ( more flexible)?
 How much space should we allow for purchased parts storage?
Such issues may seem technical, low-level and almost trivial—hardly the domain of top management. But
the wrong decisions can have far-reaching effects. And, an accumulation of wrong decisions can saddle a
company with a factory or multiple factories that does not meet current market needs yet is too expensive
to replace. It affects long-term competitiveness and, eventually, stock price. These are top management's
domain.
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Apple's Key Manufacturing Task
Apple, from the very beginning has had a marketing and business strategy based on these characteristics:
 Highly Innovative Products
 Fast Product Life-cycles
 Spectacular Promotions & Introductions
 High Quality
 Premium Pricing

They have, generally, executed this strategy well over
many years—but, that is another story. Our concern here is with the demands this marketing and business
strategy place on a manufacturing system. The most important one or two of these demands become
the "Key Manufacturing Tasks."
So what are Apple's key manufacturing tasks and what are their relative priorities?" This question leads
back to marketing and product design.
Flexibility
More than anything else, Apple's marketing strategy requires flexibility in manufacturing. This flexibility
comes in several forms
 New Product Flexibility
 Volume Flexibility
 Product Mix Flexibility
Apple's factories must be able to reconfigure for new products very quickly because of the fast life cycles
(New Product Flexibility). The factories must be able to increase production from pilot to maximum
demand quickly because of the initial promotions and short life-cycles (volume flexibility). If the factory
cannot produce it probably has lost sales. Since sales forecasts are notoriously inaccurate and new product
forecasts even more so, the factory must be prepared for a landslide, a fizzle and anything in between.
Then, as the product life cycle nears its end, the factory must be able to decrease production and prepare
for the next new product.
Quality
Apple has a reputation for good quality but quality is not their most important selling point. Good quality is
important to Apple's customers because they perceive a risk in purchasing new, innovative unproven
products. Once individuals decide that quality is good enough, they buy the products for their innovative
features.
Consumers do not want to be stuck with an orphan or a lemon. Because of Apple's spectacular initial
promotions, quality must be right in the beginning or Apple's reputation would be severely damaged.
For Apple, quality is what Terry Hill calls a qualifier. Apple does not need the highest quality in the
market, just acceptable quality. A reputation for poor quality, however, would damage Apple's reputation
with disastrous effects on the next new product. Hill calls such qualifiers "Sensitive Order-Losers." In other
words, quality only becomes critically important if it falls below acceptable levels.
Cost
Apple charges a premium price and enjoys high profit margins. This means that, within limits
manufacturing cost is not the most important consideration when designing or operating an Apple factory.
Flexibility is far more important.
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The Macintosh Factory
In about 1984 Apple Computer launched the first Macintosh and built a new factory in Fremont, California,
designed specifically to build it. When that
facility was closed about two years later, the
production did not move overseas. It was
shifted to other Apple facilities in California.
Some of our conclusions in this article are
informed speculation rather than proven fact.
The scenes are often suggestive of issues that,
in ordinary consulting work, would be
confirmed or dismissed with additional data.
Apple is notoriously secretive. But they
produced a video tour of their new facility that
gives unintentional hints about various
shortcomings and the probable reasons for its closure. The accompanying frames from this video illustrate
and readers may watch the entire video on YouTube, below.
The facility was designed for high production
of the original Macintosh. It appears that some
other models may have been made there but it
is doubtful that the facility was well suited to
them.
After Apple's spectacular introduction of the
Macintosh at the Super bowl, there was a surge
of orders. But the orders then fell and never
really recovered. It seems that the Mac had too
little ROM, too little RAM, no hard drive, no
software and no provisions for upgrade. This is
when the real trouble started.
The Effects of Automation
The facility was highly automated and designed for high production. It appears that much of this
automation was unnecessary and not justified
by cost savings. Moreover, the automation
had negative effects on teamwork and quality.
For an illustration of the problems created by
separation combined with conveyors, see
this I Love Lucy episode on YouTube.
This level of automation may (in theory) save
some direct labor. But it vastly increases
indirect and support labor such as
maintenance, engineering and scheduling. It
also increases other forms of overhead such
as interest on the investment, cost of space,
utilities and insurance. If production slows,
the overhead cash flow keeps going.
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The ASRS, conveyors and WIP wasted vast amounts of space as seen in some of the scenes. This space
was not usable for other production because it was intertwined with the automation which cannot be easily
rearranged.
The Supply Chain
Judging from the size of the ASRS system the supply chain had significant problems.
There may have been quality or delivery problems with the vendors. Or, the MRP system may have created
demand volatility that the suppliers found difficult to deal with. This is very common with MRP systems
and is one reason why they are inappropriate for repetitive, constant-rate production.
Quality
Apple depended almost entirely on inspect-reject for quality assurance with little effort devoted to
preventing defects. Several facts make this clear:
 There is not a single visible control chart or any reference to SPC, defect prevention or process
improvement.
 There is great emphasis on the rework areas. Rework gets more "air time" than any other single
operation.
 In this entire video there is not a single ESD smock, grounding strap or other sign of ESD control.
 The long 24 hour burn-in was probably necessitated by quality problems in general but ESD
problems in particular. ESD is insidious and the damage may not appear for considerable lengths of
time. this necessitated the large burn-in towers. These burn-in towers were huge, used a lot of space
and must have required significant staffing; not to mention the electrical bill.
The Workers
The video talks about teamwork but the teamwork was limited to the basketball court. Workers are
separated and scattered by distance and equipment to such an extent that effective work teams would have
been impossible. To the extent that workers were aggregated, they were aggregated by function. "Team
members" would not have had contact with the upstream or downstream operations but only others who
were doing the same operation. They could not possibly have shared tasks or assisted one another in a
significant way. This would have unbalanced operations and probably negated any direct labor savings
from the automation.
Executing the Key Manufacturing Tasks
We previously identified the Key Manufacturing Tasks and priorities for Apple as:
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1. Flexibility (New Product, Volume & Product Mix)
2. Quality
3. Cost
So, how would Fremont have addressed these tasks? In a nutshell, pretty badly.
Flexibility
Clearly, the production system was very inflexible. New products might have been accommodated to some
degree if they were similar in size and function. But this factory could not have built the iPhone, the iPad or
even one of the iMacs. In its day, it could not have built the Lisa which was another of Apples products.
The big problem came with volume flexibility. When the Mac's sales dropped off the overhead stayed.
Since the facility had substituted capital and overhead costs for direct labor, there would have been little
opportunity to cut costs in line with volume.
Adding other products would have been impractical because every product would have gone through every
department and the workers and equipment would have had to know all the products and be able to switch
back and forth quickly. The changeover costs and the additional quality problems changeovers create
would have been horrendous. Not to mention the increased inventory.
Quality
There is no reason to believe that the products shipped from Fremont were deficient in quality. In fact,
Apple has a reputation for good quality. However, that end-product quality was paid for with a lot of
testing and rework and was, surely, very costly.
Cost
Cost should have been the lowest priority of the three "Key Manufacturing Tasks. However, there are
limits. With such a large overhead and the inability to build other products, Fremont would have become
unprofitable as volume declined. It is possible that the factory was never profitable given the inevitable
start up and debugging costs of all that automation. Apple certainly did not abandon their $20,000,000
factory because it made money.
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What Went Wrong
As was the case with Babcox & Wilcox, it appears that the Apple planners failed to identify their Key
Manufacturing Tasks and then hold these tasks in mind as the project progressed and decisions made. This
is a common error in facility planning and an easy error to make given the complexity and timeframe of
such projects.
It is likely that the principle players in this project held opinions, desires and prejudices that influenced
decisions unduly. Without a strategy and without well-thought-out Key Manufacturing Tasks, such inputs
can easily steer a project, imperceptivity, in the wrong direction. Some examples of these attitudes might
be:
 A fascination with technology and automation for its own sake.
 Undue focus on eliminating direct labour and material handling labour with insufficient
appreciation for support and overhead labour.
 Overconfidence that the product will be successful for many years.
 Under appreciation for the role of people, teamwork and coordination in a factory.
Over the next few weeks, we will examine how Apple and Foxconn have successfully addressed these
issues with their factories in China. And, Finally, how Apple might have addressed them with U.S.
factories.
Prominent Features
First, we describe some features of Foxconn’s manufacturing strategy that stand out in the video. We will
then review apple’s “key Manufacturing Task”, identified earlier, and show how the strategy supports these
tasks.
Lines
One of the most striking features is the use of long assembly lines with little automation and very short
work times. This is very similar to Henry Ford's approach of 90 years ago and for many of the same
reasons
Foxconn, like Ford, uses unskilled labour and the migrant nature of this labour makes for considerable
turnover. Short cycle times and repetitive tasks mean that individuals can learn a particular task quickly
and are interchangeable.
Ford had a communications problem because most of his labour force came from dozens of different
countries. Few spoke English and many could not speak their neighbour’s language. China has about 130
languages and many more dialects. The line arrangement and short cycles reduces the need for
communication and training.
Motivation on a line is always problematic since there is little inherent job satisfaction and little
opportunity for teamwork. Motivation is enforced through work standards and line speed in these
situations.
Automation
since their labor is inexpensive and capital is probably in short supply (see below), automation at Foxconn
is limited. Foxconn uses automation to compensate for unskilled and/or inexperienced workers.
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Automation is not used to eliminate work that can be done manually. In the video it is seen (and heard) in
testing operations and for data collection.
Foxconn probably uses automation for SMT placement
because manual placement of such small components
is difficult and error prone. They seem to use manual
placement of through-hole components. There are
several scenes showing manual soldering operations.
There is some evidence that Foxconn has been adding
automation on the iPad lines. Starting a new product
with primarily manual operations and then adding
automation gradually is a very sensible approach. It
allows them to refine and stabilize the process and it
allows demand to stabilize before committing to
expensive capital expenditures.
Supervision & Support
The line configuration requires considerable
supervision. By counting heads in several scenes, it
appears that Foxconn has about one supervisor for
every four line workers. This is a high proportion
compared to typical U.S. manufacturing.
The line approach and large number of manual tasks would require significant support from industrial
engineering technicians for time study and line balancing. Steve Jobs stated that Apple's suppliers
employed about 700,000 workers and 30,000 engineers and engineering technicians. The technicians are
thus about 4% of the total workforce, a very high proportion compared to U.S. practice.
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Key Manufacturing Tasks
In a previous article we identified Apple's Key Manufacturing Tasks as Flexibility, Quality and Cost in that
order. With their 1984 Fremont factory, Apple failed to address the flexibility and quality tasks and this
created a cost problem. Here is how Foxconn's Manufacturing Strategy addresses those three tasks.
Tim Cook, Apple's CEO, has stated that the primary reason Apple uses Foxconn and other Asian
manufacturers is their flexibility for new products, design changes and volume changes. There are a
number of legends at Apple about Foxconn's ability to adapt. One such legend has it that Steve Jobs
demanded a glass screen on the iPhone just weeks before the product launch. Suppliers had to be found,
new processes developed and lines reconfigured but it got done.
Foxconn's website defines their product as: Speed, Quality, Engineering Services, Flexibility and Monetary
Cost Saving. This fits very well with Apple's Key Manufacturing Tasks.
Flexibility
The line production that Foxconn employs is not generally very good for product mix flexibility. While
Toyota and some others have adapted lines to mixed model production this requires a wider range of skills
and high motivation. It is doubtful that Foxconn could use their lines for mixed model production.
However, mixed model production is not necessary for Foxconn. Their lines are simple and the equipment
is modular. It would be very easy to rearrange the lines and dedicate a line for each model. Some lines
would be short, others longer to adapt to the model, the process and the volume.Foxconn's lines can adjust
for changing volume by simply adjusting the staffing, reconfiguring tasks and rebalancing the line. If there
were significant and long-term changes in volume, the line can be re-configured fairly quickly. Foxconn's
line approach is very flexible for new products. A line could probably be configured for a new product
within a few weeks or a few months.
Quality
There is evidence that quality is taken seriously and proactively, particularly problems related to
Electrostatic Discharge (ESD). There were no scenes in the video that showed workers handling boards or
components without ESD protection. Several scenes from the video and other sources indicate very high-
level ESD protection. Compare these scenes to the Fremont factory.
Cost
Foxconn's Manufacturing Strategy should allow the company to adjust to volume changes by shifting
labour, space and equipment to other products if volume declines. This is probably where Apple's Fremont
factory got into trouble--so much of their cost structure was in capital and overhead-- fixed rather than
variable cost. And, Apple's automation prevented the use of the factory for other products.
Challenges forThe Future
In the future, Foxconn will face many of the same challenges that Ford faced in the 1930's after its initial
success. China will mature into a more modern society and prosperity will eventually filter down to the
labour force. Wages are likely to rise and the inefficiencies of line production will overcome the advantage
of low wages. The One-Child birth control policy that China instituted in 1979 is affecting the pool of
young labourers. Some of the Eastern factories are now reporting shortages of workers. As opportunities
for young workers increase, these literate young people will demand more from their jobs than just wages
and mind-numbing repetition. Such dissatisfaction will likely lead to some form of collective bargaining,
higher wages and changes in working conditions that reduce flexibility and worker efficiency. If Foxconn
fails to address the motivation issue, as Ford did, their factories will become less and less efficient and
more and more costly to operate. Foxconn will have to address the Socio-Technical issues.
Think Different
Page | 22
Manufacturing Strategy For US
The Workforce
:
Stability– The majority of Foxconn's workers come from
China's Western provinces. They contract to work for a year.
After that year they often return to their family or attempt to
find other jobs in the large eastern cities. In the U.S., workers
are more likely to be settled and seek work near their home.
They are likely to be more mature and more stable in their
employment.
Skills & Experience– Foxconn's Chinese workers are literate
but generally inexperienced in industrial operations and
technical skills. Their life in Western China has been centred
on primitive agriculture. American workers, in contrast, have
grown up with technology in all its forms and would be more
comfortable with it.
Motivation– For Chinese workers, the poverty in their home villages, lack of a social safety net and few
employment opportunities means that their primary motivation is money— for themselves and their families. Most
are at the physiological level in Maslow's Hierarchy of Needs. In contrast, American workers would have few
concerns about physiological needs or personal safety. Their motivations will be a mix of social, esteem and self-
fulfilment. This will require different compensation, organization structure and plant layout.
Supervision
The Ford-style production lines employed at Foxconn require a lot of supervision. Observation of various scenes in
the videos indicates about one supervisor for every four workers.
A similar assembly line with more mature and stable American
workers would require less than half that number of supervisors.
Cellular Manufacturing should require even less, perhaps one
supervisor for every 15-25 workers.
Industrial Engineering
Steve Jobs once stated that 700,000 people were employed on
Apple products and 30,000 were engineering technicians. That
equates to an I.E. Technician for every 22 workers. This is a very
high ratio, necessitated by the unstable workforce
and the production line arrangement. A factory making similar
products in the U.S. would probably have about one IE
Technician for every 50 workers.
Headcount for Various Scenarios
A Cellular operation requires far less engineering support
because the workers are trained to perform these engineering
and problem-solving tasks. A cellular operation in the U.S.
would probably need about one IE Technician for every 200
workers.
The accompanying table shows estimates of the headcount
required for three possible scenarios—1) Production Line
Factory in China (Foxconn), 2) Similar Production Line Factory in U.S., and 3) Well Executed Cellular Production in
U.S.
Lots of people, short-cycles, repetitive operations and simple
conveyors are the most striking features at Foxconn.
Note:
Steve's numbers are suspect— they are very large and
very round. In 2008 the entire U.S. automotive industry,
including suppliers only employed 880,000 people. this
may be an example of Jobs' w ell-known "reality distortion
field."
Category
Line
Production
China
Line
Production
U.S.
Cellular
Production
U.S.
Line Workers 1000 700 500
Supervisors 250 125 25
IE, Techs 43 20 15
Total 1293 845 540
% Baseline 100% 65% 42%
Think Different
Page | 23
Since Mr. Jobs' figures may not be accurate, the chart starts with an assumed 1000 line workers and is then based
on percentages. So, for every 1000 line workers in Foxconn's factory, a similar factory in the U.S. would probably
require about 700. The reduction comes primarily from rational automation of tasks as discussed later. A U.S.
Factory employing cellular production would probably require about 500 workers. This reduction comes from
eliminating micro line imbalances and from improved motivation.
Total Labor Cost
Comparing labor cost is difficult because of the differences in fringe benefits, wage structures and because of the
complexity of exchange rates and taxes. Foxconn workers probably have a base pay of about $2.50 an hour and
workers for a U.S. factory would probably be paid, say, $15.00 per hour. Even a reduction in labor hours of 58%
would not make a U.S. factory competitive on wages. But, it helps and labor is often only 5%-10% of total cost. GE,
for example, is moving some appliance production back from China to Kentucky because of reduced wages for
newer workers. Presumably their analysis shows it more profitable to build appliances in Kentucky even with
$18.00/hour wages.
Workforce Summary
The differences in workforce background and motivation call for different approaches in several respects. A U.S.
factory for Apple would emphasize:
 Hiring of mature, stable, socialized and teachable workers.
 Investment in training and education for workers.
 Team-based organization and work groups.
 Workflow arrangements on the plant floor that encourage teamwork.
 Incorporation of many supervisory, quality and technical support functions into the work teams.
 Compensation that emphasizes longevity and team performance.
Going Beyond Cheap Labour
Automation & Equipment
When Apple built its 1984 Fremont factory, it appears that managed asked only one question about automation—"Is
it technically possibly to automate a given task or element." The result was a factory that was very expensive,
probably very expensive to maintain and unable to adapt to volume changes or new products. A more rationalized
approach to automation, in line with Apple's Key Manufacturing Tasks, would consider at least the following issues:
 Can the task or element under consideration be combined with another task and thereby eliminate the need
for automation?
 Is the automation equipment flexible enough to work with other products or plant layouts?
 Can the automation equipment be scaled up or down quickly in case volume changes?
 Is the task or element in statistical control without the automation?
 Will the equipment support requirements (Programming, Maintenance, Material Handling) outweigh the
direct labour savings?
For a U.S. Factory, apple will need considerable automation compared to Foxconn's operation. Apple's Fremont
factory automated much of the insertion and testing. Similar automation would be appropriate in a new U.S. Factory.
Insertion, soldering and test equipment is flexible and, for the most part, can accommodate a range of products with
mostly software changes.
Think Different
Page | 24
At Fremont, Apple also attempted to automate material handling and storage as well as the actual value-adding
steps. This was a mistake for three reasons:
1. Handling automation tends to freeze the layout, the process and limits the range of products that might be built.
This is at odd with the Key Task of flexibility.
2. The type of sophisticated handling automation Apple used was very expensive and had a poor payback.
3. Extensive and complex material handling is often a sign of poor process design and poor layout design. A more
rationalized layout would have eliminated much of this handling.
Workflow & Layout
Moreover, their plant was arranged in functional areas which necessarily required considerable handling. A cellular
arrangement has many advantages. Among them are improved quality, less handling, less inventory, improved
quality and more flexibility.
One of several possible arrangements is in the accompanying
figure. It would have a board fab cell that would insert, place,
solder and test motherboards for a particular product. The board
fab cells would feed one or more Assembly-Integrate-Test (AIT)
cells that would perform final assembly, testing and packaging.
The device would then be ready for shipment.
Ideally, the board fab and AIT cells would be adjacent. However,
differing environmental and infrastructure requirements may
preclude this. The fab and AIT cells would have rough capacity
balance. Short term differences in people balance could be
resolved by exchanging workers temporarily. Fab cells would use
flexible automated equipment that might be used for other
products. They would have little or no material handling
automation.
These modules of two or more cells become semi-
independent mini-Focused Factories. They can be replicated in
parallel to increase overall capacity or re-arranged for other
products, thus providing the flexibility required by Apple's
Marketing Strategy. A significant problem with this sort of
arrangement involves learning and the experience curve. It will be
necessary to have committees or other communication
mechanisms so that experience and learning in one cell can be
promulgated to other work cells.
Quality
As noted in an earlier instalment, quality for Apple is a "Qualifier" for the customer's buying decision. Customers
purchase from Apple primarily for product features, not because of quality. However, Apple must maintain a
reputation for good quality (not necessarily the best quality) because customer's do not want to risk being stuck with
a "lemon". Terry Hill [6] refers to such qualifiers as "Sensitive Order-Losers," i.e., higher quality will not beget more
customers but quality that falls below market expectations could have disastrous effects on sales.
The suggested Manufacturing Strategy should include a strong quality component. It would make use of elements of
Total Quality Management and/or Six Sigma. Every associate would receive basic training in SPC and process
improvement.
The Supply Chain
An argument has been made by Apple's people and others that the entire supply chain has moved to China and,
thus, a large-scale economic restructuring would be necessary to manufacture in the USA (Quote (a) from the Times
article).
It may be true that much of the IC component manufacturing has moved. But what about printing and packaging? Or
moulded plastic parts? Or bare boards? The New York Times article quote (sidebar (c)) contradicts the proposition
that this kind of manufacturing performance can only be found in China.
Think Different
Page | 25
A recent article in gives evidence that the processors and a significant portion of components are already made in
the U.S..
Apple currently air freights most of their products between Asia and the US Approximately 70%-90% of a finished
product's bulk and weight is in packaging, plastic and the bare boards. Importing IC components by air freight is
much less expensive than importing finished and packaged product by air freight. And, while it is desirable to have
suppliers geographically close, it is not necessary. Toyota, for example, imported many components from Japan
when they first started assembly in the USA.
And what about the willingness of suppliers to go the extra mile? There are suppliers in the US willing to do so but
they must be sought out, nurtured and supported. In our consulting work, we have seen few corporate purchasing
departments that are willing and able to do so. Such willingness is more often found in small and medium size
manufacturing companies.
Should Apple Have Manufactured In The U.S.?
These articles argue that Apple probably could have continued to manufacture in the USA. A more open question is
should Apple have continued to manufacture in the USA?
Tim Cook recently made the point that Apple's forte is Product Design and Marketing and the company is better
off leaving the manufacturing to companies like Foxconn whose forte is manufacturing. This is a compelling
argument, It is certainly supported by Apple's experience at Fremont. However, it does leave open the possibility of
finding a manufacturing partner in the U.S.
Another argument for Asian manufacturing is that the future market growth is most likely to be found in Asia and,
particularly in China. This too, is a compelling argument that goes beyond issues of Manufacturing Strategy.
We do not contend that Apple made a wrong decision when partnering with Foxconn for manufacturing in China.
Apple's stock price alone refutes that proposition. We do argue that there were viable alternatives; that Apple's
decision was not inevitable.
SWOT analysis for APPLE Inc.
SWOT analysis stands for Strength, Weakness, Opportunity and Threat for a particular organization, which
can help in formulating a strategy for its business and can also help in analyzing its internal environment
(Strengths & Weakness) and external environment (Opportunities & Threats).
a. Strengths
According to (Wharton, 2012) The first and foremost strength of Apple Inc. is its technological edge over
its competitors. IPhone have turned out to be a great success and has been associated with status in many of
the countries. ITunes has turned out to be a wonderful revenue generating source and since it also sells with
its own tool i.e. the iPod, thus, revenue has multiplied for Apple Inc. Another strength for the organization
is that for every software that Apple Inc. produces, it introduces its hardware with it too, which leads to its
expertise in both the industries. Apple Inc. products are classified as luxury items, thus its products provide
enough room for it, so that the competitor products are no longer a competition. The another strikingly
advantage over competitor’s products, is the design of the Apple products, and which are also simple to
use. The brand loyalty of its product and its super dedicated research and development department are also
its major strengths.
b. Weaknesses
Weaknesses are the disadvantages that are hindrance in obtaining the business goals for the organization.
The poor relationship with the market than Microsoft is surely a disadvantage to Apple Inc. Another point
could be that the products introduced by Apple Inc. have very short life cycle, which concludes that the
research and development department has to be constantly maintained, which requires huge capital. Apple
Inc. has very low presence in the advertisements, and also it has very small market occupation as compared
Think Different
Page | 26
to its main rival Microsoft. Thus, all this leads to the fact that Apple Inc. gets very less business from its
home country US, and major of its business is from outside the US.
c. Opportunities
According to (Marketingteacher, 2012).Opportunities can affect both the present as well as the future
condition of an organization. Apple Inc. opportunities are the introduction of more and more PC viruses, on
which Apple Inc. can capitalize on. The second opportunity is the population of the world is growing at a
rapid pace and thus, this opens the front for many new markets, also the purchasing power of a common
man has increased drastically, who can be pursued or impressed to buy the luxury Apple products. The
online sales of the organization are increasing and also, the bonds and the partnership with the other
organizations have been on the rise in the past few years. Products such as iPhone have create a new set of
potential customers altogether which can be targeted in the future i.e. the young population who have a
craze for any new technology gadget (MarketingTeacher.com 2012).
a. Threats
In the past few years, many competitors have come up for Apple Inc., especially in the field of laptops, like
Dell, Sony, HP, and Toshiba. Another threat could be that many of the customers have started downloading
the music for free instead of purchasing at iTunes. The product expensiveness is itself a threat to the
product, as substitutes at a lower price are always available. Long lasting recession could also be a threat to
its products. Windows 7 software is gaining more market place after vista flopped and last but not the least,
the technological advances that have been taking place every single day, is a big threat to Apple Inc.
2. Porter’s Five Forces Model
Porter’s Five-Forces Model of competitive analysis is a widely used approach for developing strategies in
many industries. The intensity of competition among firms varies widely across industries (David, 2011).
a. Porter’s Five Forces ModelforAPPLE Inc.
Porters Five force Model is a very powerful tool to understand the core of the power in a business or in a
company. The Porter Five Force Model for Apple Inc. is shown below:
Think Different
Page | 27
Model 1: Showing Porter’s Five Forces Model at APPLE Inc.
Conclusion
It is concluded from the strategic management analysis at APPLE Inc. that technological industries are
never easy to compete with. They have a lot invest at R&D and have to be proactive in order to compete
with their competitors in the industry. As for APPLE is concerned they have been working so well as it is
shown form their products. As Apple Inc. is increasing also, those other businesses are increasing and
trying to do something interesting for their own good. APPLE needs to make a drastic change. They don’t
need to wait for people buy their products only when they are on sale but they need to focus more on the
customer support and improve the areas they already have problems.
Bibliography
1. http://alvinalexander.com/blog/post/mac-os-x/apple-business-philosophy-mission-statement
2. http://writepass.co.uk/journal/2012/12/strategic-analysis-swot-and-bcg-matrix-of-apple-inc/
3. http://blogs.hbr.org/fox/2013/01/apple-versus-the-strategy-prof.html
4. http://www.strategicmanagementinsight.com/swot-analyses/apple-swot-analysis.html
5. http://investor.apple.com/secfiling.cfm?filingID=1193125-12-444068
6. http://tech.fortune.cnn.com/2012/11/01/by-the-numbers-apples-fiscal-2012-annual-report/
7. http://www.apple.com/supplierresponsibility/pdf/Supplier_Code_of_Conduct_V3_1.pdf
8. http://myassignmenthelp.info/assignments/marketing-assignment-essay-writing-analysis-review-
online-apple-swot-pestle-analysis/

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International marketing of apple final

  • 1. Think Different Page | 1 UNIVERSITY OF MUMBAI PROJECT REPORT ON INTERNATIONAL MARKETING OF APPLE BY MR. JITEN H MENGHANI ROLL NO 28 M.COM. (PART-2) ACADEMIC YEAR 2014-2015 PROJECT GUIDE PROF.MRS.___________________________________ PARLE TILAK VIDYALAYA ASSOCIATION’S M.L.DAHANUKAR COLLEGE OF COMMERCE DIXIT ROAD, VILE PARLE (EAST) MUMBAI-400 057
  • 2. Think Different Page | 2 DECLARATION I, MR. JITEN H MENGHANI OF PARLE TILAK VIDYALAYA ASSOCIATION’S, M.L.DAHANUKAR COLLEGE OF COMMERCE of M.COM (PART-2) (Semester 4) hereby Declare that I have completed this project on INTERNATIONAL MARKETING OF APPLE in The Academic year 2014-2015. The information Submitted is true & original to the best of knowledge. ----------------------- (Signature of student)
  • 3. Think Different Page | 3 ACKNOWLEGEMENT To list who all have helped me is difficult because they are so numerous and the depth is so enormous. I would like to acknowledge the following as being idealistic channels and fresh dimensions in the completion of this project I take this opportunity to thank the University of Mumbai for giving me chance to do this project. I would like thank my Principal, Dr. Madhavi.S.Pethe for providing the necessary facilities required for completion of this project. I would also like to express my sincere gratitude towards my project guide PROF.MRS.____________________________________ whose guidance and care made the project successful. I would like to thank my college library, for having provided Various reference books and magazines related to my project. Lastly I would like to thank each & every person who directly or indirectly helped me in completion of the project especially my parents & peers who supported me throughout my project.
  • 4. Think Different Page | 4 Content 1. Introduction 2. History 3. Corporate Identity 4. Vision Statement 5. Mission Statement 6. Values 7. Manufacturing And Marketing Strategy 8. Apple's Key Manufacturing Task 9. The Macintosh Factory 10.What Went Wrong 11.Key Manufacturing Tasks 12.Manufacturing Strategy For US 13.Going Beyond Cheap Labour 14.WOT analysis for APPLE 15.Conclusion 16.Bibliography
  • 5. Think Different Page | 5 Introduction According to (OP Papers, 2012).Apple Inc is an American multinational organization located in 1 infinite loop, Cupertino, California 95014, in the middle of the Silicon Valley. It is focused on designing and developing the personal computers, other related software products, and the electronic products such as MP3 players and iPods. Apple Inc’s main products are iMac, iPod, iPhone, and its latest advanced product is iPad, which is on the verge of creating another revolution after iPhone. Apple Inc was founded in 1976 and since then Apple Inc has been leading the way in innovating new products, however it has encountered numerous ups and downs since then. Apple Inc produced the first ever extremely successful personal computer. It has been always on the forefront of innovating new products; however it has often struggled to maintain the hold on the market share in the product line. Lately, Apple Inc has transformed its image from an inventive computer manufacturer to a fully-fledged consumer’s electronic company. Some facts of its success can be calculated from its sales of $13.95 billion in the year 2005. In year 2005, Apple Inc had controlled 4.2% of the US market in PCs. Also, Apple iPods models had controlled 70% of the hard drive MP3 player market. Apple Inc enjoys the leading share in the handset market, generating over 71% of the industry’s profit with 6.5% of the international handset market. Apple unveiled its first iPhone on 9th January, 2007. The most recent iPhone, is iPhone 4S, and it was announced on 4rth October, 2011 and was released 10 days later.
  • 6. Think Different Page | 6 History The Apple I, Apple's first product, was sold as an assembled circuit board and lacked basic features such as a keyboard, monitor, and case. The owner of this unit added a keyboard and a wooden case Home of Paul and Clara Jobs, on Crist Drive in Los Altos, California. Steve Jobs formed Apple Computer in its garage with Steve Wozniak and Ronald Wayne in 1976 1976–80:Founding and incorporation Apple was established on April 1, 1976, by Steve Jobs, Steve Wozniak and Ronald Wayneto sell the Apple I personal computer kit. The Apple I kits were computers single handedly designed and hand-built by Wozniak and first shown to the public at the Homebrew Computer Club. The Apple I was sold as a motherboard (with CPU, RAM, and basic textual-video chips), which is less than what is now considered a complete personal computer. The Apple I went on sale in July 1976 and was market-priced at $666.66 ($2,763 in 2015 dollars, adjusted for inflation). Apple was incorporated January 3, 1977, without Wayne, who sold his share of the company back to Jobs and Wozniak for $800. Multimillionaire Mike Markkula provided essential business expertise and funding of $250,000 during the incorporation of Apple. During the first five years of operations, revenues doubled every four months, an average growth rate of 700%. The Apple II, also invented by Wozniak, was introduced on April 16, 1977, at the first West Coast Computer Faire. It differed from its major rivals, the TRS-80 and Commodore PET, because of its character cell-based colour graphics and open architecture. While early Apple II models used ordinary cassette tapes as storage devices, they were superseded by the introduction of a 5 1/4 inch floppy disk drive and interface called the Disk II. The Apple II was chosen to be the desktop platform for the first "killer app" of the business world: VisiCalc, a spreadsheet program. VisiCalc created a business market for the Apple II and gave home users an additional reason to buy an Apple II: compatibility with the office. Before VisiCalc, Apple had been a distant third place competitor to Commodore and Tandy. By the end of the 1970s, Apple had a staff of computer designers and a production line. The company introduced the Apple III in May 1980 in an attempt to compete with IBM and Microsoft in the business and corporate computing market. Jobs and several Apple employees, including Jef Raskin, visited Xerox PARC in December 1979 to see the Xerox Alto. Xerox granted Apple engineers three days of access to the PARC facilities in return for the option to buy 100,000 shares (800,000 split-adjusted shares) of Apple at the pre-IPO price of $10 a share. Jobs was immediately convinced that all future computers would use a graphical user interface (GUI), and development of a GUI began for the Apple Lisa. On December 12,
  • 7. Think Different Page | 7 1980, Apple went public at $22 per share, generating more capital than any IPO since Ford Motor Company in 1956 and instantly creating more millionaires (about 300) than any company in history. 1981–89:Successwith Macintosh Apple began working on the Apple Lisa in 1978. In 1982, Jobs was pushed from the Lisa team due to infighting. Jobs took over Jef Raskin's low-cost-computer project, the Macintosh. A race broke out between the Lisa team and the Macintosh team over which product would ship first. Lisa won the race in 1983 and became the first personal computer sold to the public with a GUI, but was a commercial failure due to its high price tag and limited software titles. In 1984, Apple launched the Macintosh. It was the first personal computer to be sold without a programming language at all. Its debut was announced by the now famous $1.5 milliontelevision commercial "1984". It was directed by Ridley Scott and first aired during the third quarter of Super Bowl XVIII on January 22, 1984. The commercial is now hailed as a watershed event for Apple's success and a "masterpiece". The Macintosh initially sold well, but follow-up sales were not strong due to its high price and limited range of software titles. The machine's fortunes changed with the introduction of the Laser Writer, the first PostScript laser printer to be sold at a reasonable price, and PageMaker, an early desktop publishing package. It has been suggested that the combination of these three products was responsible for the creation of the desktop publishing market. The Macintosh was particularly powerful in the desktop publishing market due to its advanced graphics capabilities, which had necessarily been built in to create the intuitive Macintosh GUI. In 1985 a power struggle developed between Jobs and CEO John Scullery, who had been hired two years earlier. The Apple board of directors instructed Scullery to "contain" Jobs and limit his ability to launch expensive forays into untested products. Rather than submit to Sculley's direction, Jobs attempted to oust him from his leadership role at Apple. Scullery found out that Jobs had been attempting to organize a coup and called a board meeting at which Apple's board of directors sided with Scullery and removed Jobs from his managerial duties. Jobs resigned from Apple and founded NeXT Inc. the same year. The Macintosh Portable was introduced in 1989 and was designed to be just as powerful as a desktop Macintosh, but weighed 7.5 kilograms (17 lb) with a 12-hour battery life. After the Macintosh Portable, Apple introduced the Power Book in 1991. The same year, Apple introduced System 7, a major upgrade to the operating system which added colour to the interface and introduced new networking capabilities. It remained the architectural basis for Mac OS until 2001. The success of the PowerBook and other products brought increasing revenue. For some time, Apple was doing incredibly well, introducing fresh new
  • 8. Think Different Page | 8 products and generating increasing profits in the process. The magazine Mac Addict named the period between 1989 and 1991 as the "first golden age" of the Macintosh. 1990–99:Decline, Restructuring, Acquisitions Apple believed the Apple II series was too expensive to produce and took away sales from the low-end Macintosh. In 1990, Apple released the Macintosh LC, which featured a single expansion slot for the Apple IIe Card to help migrate Apple II users to the Macintosh platform. Apple stopped selling the Apple IIe in 1993. Following the success of the Macintosh LC, Apple introduced the Centris line, a low-end Quadra, and the ill-fated Performa line. Consumers ended up confused because they did not understand the difference between models. Apple experimented with a number of other unsuccessful consumer targeted products during the 90's, including digital cameras, portable CD audio players, speakers, video consoles, and TV appliances. Enormous resources were also invested in the problem-plagued Newton division based on John Sculley's unrealistic market forecasts. Ultimately, none of these products helped and Apple's market share and stock prices continued to slide. Microsoft continued to gain market share with Windows by focusing on delivering software to cheap commodity personal computers while Apple was delivering a richly engineered but expensive experience. Apple relied on high profit margins and never developed a clear response. Instead, they sued Microsoft for using a graphical user interface similar to the Apple Lisa in Apple Computer, Inc. v. Microsoft Corporation. The lawsuit dragged on for years before it was finally dismissed. At the same time, a series of major product flops and missed deadlines sullied Apple's reputation and Scullery was replaced as CEO by Michael Spindler.
  • 9. Think Different Page | 9 Corporate Identity According to Steve Jobs, the company's name was inspired by his visit to an apple farm while on a fruitarian diet. Jobs thought the name "Apple" was "fun, spirited and not intimidating". Apple's first logo, designed by Ron Wayne, depicts Sir Isaac Newton sitting under an apple tree. It was almost immediately replaced by Rob Janoff's "rainbow Apple", the now-familiar rainbow-coloured silhouette of an apple with a bite taken out of it. Janoff presented Jobs with several different monochromatic themes for the "bitten" logo, and Jobs immediately took a liking to it. However, Jobs insisted that the logo be colorized to humanize the company. The logo was designed with a bite so that it would not be confused with a cherry. The coloured stripes were conceived to make the logo more accessible, and to represent the fact the Apple II could generate graphics in colour. This logo is often erroneously referred to as a tribute to Alan Turing, with the bite mark a reference to his method of suicide. Both Janoff and Apple deny any homage to Turing in the design of the logo. On August 27, 1999 (the year following the introduction of the iMac G3), Apple officially dropped the rainbow scheme and began to use monochromatic logos nearly identical in shape to the previous rainbow incarnation. An Aqua-themed version of the monochrome logo was used from 1999 to 2003, and a glass-themed version was used from 2007 to 2013. Steve Jobs and Steve Wozniak were Beatles fans, but Apple Inc. had name and logo trademark issues with Apple Corps Ltd., a multimedia company started by the Beatles in 1967. This resulted in a series of lawsuits and tension between the two companies. These issues ended with settling of their most recent lawsuit in 2007.
  • 10. Think Different Page | 10 Vision Statement It is especially important for managers and executives in any organization to agree on the basic vision that the firm strives to achieve in the long term. A vision statement should answer the basic question, “What do we want to become?” A clear vision provides the foundation for developing a comprehensive mission statement. Vision Statementof APPLE "Man is the creator of change in this world. As such he should be above systems and structures, and not subordinate to them." Explanation of APPLE’s vision According to (Hamilton, 2011) Apple lives this vision through the technologies it develops for consumers and corporations. It strives to make its customers masters of the products they have bought. Apple doesn't simply make a statement. It lives it by ensuring that its employees understand the vision and strive to reach it. It has put systems in place to enable smooth customer interaction. It has put objectives in place to continuously move forward; implemented strategies to fulfil these objectives; and ensured that the right marketing, financial and operational structures are in place to apply the strategies.
  • 11. Think Different Page | 11 Mission Statement “What is our business?” is synonymous with asking the question “What is our mission?” An enduring statement of purpose that distinguishes one organization from other similar enterprises, the mission statement is a declaration of an organization’s “reason for being.” It answers the pivotal question “What our business?” A clear mission statement is essential for effectively establishing objectives and formulating strategies. MissionStatement of APPLE “Apple designs Macs, the best personal computers in the world, along with OS X, iLife, iWork, and professional software. Apple leads the digital music revolution with its iPods and iTunes online store. Apple reinvented the mobile phone with its revolutionary iPhone and App Store, and has recently introduced its magical iPad which is defining the future of mobile media and computing devices.” MissionStatement Analysis for APPLE According to (Study mode, 2013) apple is mainly focusing at the following components of mission statement: 1. Apple may not be important to elaborate on its concern for its employees or to thoroughly outline its customers and targeted market. Apple is a trendy technology company which prides its self in providing easy to use electronics and efficiently run software systems. Because of this it is most important for Apple’s mission statement to focus on components like company philosophy, self-concepts, and current technologies. These aspects of Apple are what make it popular and successful today. 2. Apple ignited the personal computer revolution in the 1970s with the Apple II and reinvented the personal computer in the 1980s with the Macintosh. Today, Apple continues to lead the industry in innovation with its award-winning desktop and notebook computers, OS X operating system, and iLife and professional applications. Apple is also spearheading the digital music revolution with its iPod portable music players and iTunes online music store. 3. Apple’s mission statement only includes descriptions of products and services and past and present technologies. 4. The mission statement from Apple is somewhat unconventional. It’s more of a brief history rather than a summary of the corporations overall purpose. It does however paint a picture of where Apple came from, how far it has come, and where it’s continuing to go. But for such a popular company it may be beneficial divulge into points like its self-purpose and their concern for public image.
  • 12. Think Different Page | 12 Values As stated in (apple investor, 2012) Apple Values are the qualities, customs, standards, and principles that the company believes will help it and its employees succeed. They are the basis for what they do and how they do it. Taken together, they identify Apple as a unique company. These are the values that govern Apple’s business conduct: Empathy for Customers/Users Aggressiveness/Achievement Positive Social Contribution Innovation/Vision Individual Performance Team Spirit Quality/Excellence Individual Reward Good Management
  • 13. Think Different Page | 13 Manufacturing And Marketing Strategy Apple, Inc. has been in the news a lot lately. Partly because of their profitability and stock value; partly because of labor controversy. At Strategos we take no position on the labor controversy or stock price. We can comment on what little is known publicly about Apple's manufacturing operations—both current operations in China and past operations in the United States. When Steve Jobs told Obama "Those jobs aren't coming back" he was probably correct. But, maybe, they didn't have to leave in the first place. Manufacturing Strategy addresses the question "How to go about fulfilling our manufacturing tasks?" The answer is at a policy level and addresses a range of issues such as equipment characteristics, plant layout, workflow and people. As the design of a factory progresses, thousands of decisions are made by engineers, managers, contractors and suppliers. A Manufacturing Strategy guides them as they make decisions such as:  Machine A costs more than machine B but it may be more adaptable to future products. Which to choose?  Should we design the floor slab in this area for the light assembly operations originally planned? Or should we design it for machining and warehouse operations that might be in this area several years from now?  Equipment in this area will be sensitive to vibration. The manufacturer says we can set it on a six- inch slab but should we make the slab thicker to absolutely guarantee the machine will be capable?  Should we use conduit wiring (cheaper) or bus duct ( more flexible)?  How much space should we allow for purchased parts storage? Such issues may seem technical, low-level and almost trivial—hardly the domain of top management. But the wrong decisions can have far-reaching effects. And, an accumulation of wrong decisions can saddle a company with a factory or multiple factories that does not meet current market needs yet is too expensive to replace. It affects long-term competitiveness and, eventually, stock price. These are top management's domain.
  • 14. Think Different Page | 14 Apple's Key Manufacturing Task Apple, from the very beginning has had a marketing and business strategy based on these characteristics:  Highly Innovative Products  Fast Product Life-cycles  Spectacular Promotions & Introductions  High Quality  Premium Pricing  They have, generally, executed this strategy well over many years—but, that is another story. Our concern here is with the demands this marketing and business strategy place on a manufacturing system. The most important one or two of these demands become the "Key Manufacturing Tasks." So what are Apple's key manufacturing tasks and what are their relative priorities?" This question leads back to marketing and product design. Flexibility More than anything else, Apple's marketing strategy requires flexibility in manufacturing. This flexibility comes in several forms  New Product Flexibility  Volume Flexibility  Product Mix Flexibility Apple's factories must be able to reconfigure for new products very quickly because of the fast life cycles (New Product Flexibility). The factories must be able to increase production from pilot to maximum demand quickly because of the initial promotions and short life-cycles (volume flexibility). If the factory cannot produce it probably has lost sales. Since sales forecasts are notoriously inaccurate and new product forecasts even more so, the factory must be prepared for a landslide, a fizzle and anything in between. Then, as the product life cycle nears its end, the factory must be able to decrease production and prepare for the next new product. Quality Apple has a reputation for good quality but quality is not their most important selling point. Good quality is important to Apple's customers because they perceive a risk in purchasing new, innovative unproven products. Once individuals decide that quality is good enough, they buy the products for their innovative features. Consumers do not want to be stuck with an orphan or a lemon. Because of Apple's spectacular initial promotions, quality must be right in the beginning or Apple's reputation would be severely damaged. For Apple, quality is what Terry Hill calls a qualifier. Apple does not need the highest quality in the market, just acceptable quality. A reputation for poor quality, however, would damage Apple's reputation with disastrous effects on the next new product. Hill calls such qualifiers "Sensitive Order-Losers." In other words, quality only becomes critically important if it falls below acceptable levels. Cost Apple charges a premium price and enjoys high profit margins. This means that, within limits manufacturing cost is not the most important consideration when designing or operating an Apple factory. Flexibility is far more important.
  • 15. Think Different Page | 15 The Macintosh Factory In about 1984 Apple Computer launched the first Macintosh and built a new factory in Fremont, California, designed specifically to build it. When that facility was closed about two years later, the production did not move overseas. It was shifted to other Apple facilities in California. Some of our conclusions in this article are informed speculation rather than proven fact. The scenes are often suggestive of issues that, in ordinary consulting work, would be confirmed or dismissed with additional data. Apple is notoriously secretive. But they produced a video tour of their new facility that gives unintentional hints about various shortcomings and the probable reasons for its closure. The accompanying frames from this video illustrate and readers may watch the entire video on YouTube, below. The facility was designed for high production of the original Macintosh. It appears that some other models may have been made there but it is doubtful that the facility was well suited to them. After Apple's spectacular introduction of the Macintosh at the Super bowl, there was a surge of orders. But the orders then fell and never really recovered. It seems that the Mac had too little ROM, too little RAM, no hard drive, no software and no provisions for upgrade. This is when the real trouble started. The Effects of Automation The facility was highly automated and designed for high production. It appears that much of this automation was unnecessary and not justified by cost savings. Moreover, the automation had negative effects on teamwork and quality. For an illustration of the problems created by separation combined with conveyors, see this I Love Lucy episode on YouTube. This level of automation may (in theory) save some direct labor. But it vastly increases indirect and support labor such as maintenance, engineering and scheduling. It also increases other forms of overhead such as interest on the investment, cost of space, utilities and insurance. If production slows, the overhead cash flow keeps going.
  • 16. Think Different Page | 16 The ASRS, conveyors and WIP wasted vast amounts of space as seen in some of the scenes. This space was not usable for other production because it was intertwined with the automation which cannot be easily rearranged. The Supply Chain Judging from the size of the ASRS system the supply chain had significant problems. There may have been quality or delivery problems with the vendors. Or, the MRP system may have created demand volatility that the suppliers found difficult to deal with. This is very common with MRP systems and is one reason why they are inappropriate for repetitive, constant-rate production. Quality Apple depended almost entirely on inspect-reject for quality assurance with little effort devoted to preventing defects. Several facts make this clear:  There is not a single visible control chart or any reference to SPC, defect prevention or process improvement.  There is great emphasis on the rework areas. Rework gets more "air time" than any other single operation.  In this entire video there is not a single ESD smock, grounding strap or other sign of ESD control.  The long 24 hour burn-in was probably necessitated by quality problems in general but ESD problems in particular. ESD is insidious and the damage may not appear for considerable lengths of time. this necessitated the large burn-in towers. These burn-in towers were huge, used a lot of space and must have required significant staffing; not to mention the electrical bill. The Workers The video talks about teamwork but the teamwork was limited to the basketball court. Workers are separated and scattered by distance and equipment to such an extent that effective work teams would have been impossible. To the extent that workers were aggregated, they were aggregated by function. "Team members" would not have had contact with the upstream or downstream operations but only others who were doing the same operation. They could not possibly have shared tasks or assisted one another in a significant way. This would have unbalanced operations and probably negated any direct labor savings from the automation. Executing the Key Manufacturing Tasks We previously identified the Key Manufacturing Tasks and priorities for Apple as:
  • 17. Think Different Page | 17 1. Flexibility (New Product, Volume & Product Mix) 2. Quality 3. Cost So, how would Fremont have addressed these tasks? In a nutshell, pretty badly. Flexibility Clearly, the production system was very inflexible. New products might have been accommodated to some degree if they were similar in size and function. But this factory could not have built the iPhone, the iPad or even one of the iMacs. In its day, it could not have built the Lisa which was another of Apples products. The big problem came with volume flexibility. When the Mac's sales dropped off the overhead stayed. Since the facility had substituted capital and overhead costs for direct labor, there would have been little opportunity to cut costs in line with volume. Adding other products would have been impractical because every product would have gone through every department and the workers and equipment would have had to know all the products and be able to switch back and forth quickly. The changeover costs and the additional quality problems changeovers create would have been horrendous. Not to mention the increased inventory. Quality There is no reason to believe that the products shipped from Fremont were deficient in quality. In fact, Apple has a reputation for good quality. However, that end-product quality was paid for with a lot of testing and rework and was, surely, very costly. Cost Cost should have been the lowest priority of the three "Key Manufacturing Tasks. However, there are limits. With such a large overhead and the inability to build other products, Fremont would have become unprofitable as volume declined. It is possible that the factory was never profitable given the inevitable start up and debugging costs of all that automation. Apple certainly did not abandon their $20,000,000 factory because it made money.
  • 19. Think Different Page | 19 What Went Wrong As was the case with Babcox & Wilcox, it appears that the Apple planners failed to identify their Key Manufacturing Tasks and then hold these tasks in mind as the project progressed and decisions made. This is a common error in facility planning and an easy error to make given the complexity and timeframe of such projects. It is likely that the principle players in this project held opinions, desires and prejudices that influenced decisions unduly. Without a strategy and without well-thought-out Key Manufacturing Tasks, such inputs can easily steer a project, imperceptivity, in the wrong direction. Some examples of these attitudes might be:  A fascination with technology and automation for its own sake.  Undue focus on eliminating direct labour and material handling labour with insufficient appreciation for support and overhead labour.  Overconfidence that the product will be successful for many years.  Under appreciation for the role of people, teamwork and coordination in a factory. Over the next few weeks, we will examine how Apple and Foxconn have successfully addressed these issues with their factories in China. And, Finally, how Apple might have addressed them with U.S. factories. Prominent Features First, we describe some features of Foxconn’s manufacturing strategy that stand out in the video. We will then review apple’s “key Manufacturing Task”, identified earlier, and show how the strategy supports these tasks. Lines One of the most striking features is the use of long assembly lines with little automation and very short work times. This is very similar to Henry Ford's approach of 90 years ago and for many of the same reasons Foxconn, like Ford, uses unskilled labour and the migrant nature of this labour makes for considerable turnover. Short cycle times and repetitive tasks mean that individuals can learn a particular task quickly and are interchangeable. Ford had a communications problem because most of his labour force came from dozens of different countries. Few spoke English and many could not speak their neighbour’s language. China has about 130 languages and many more dialects. The line arrangement and short cycles reduces the need for communication and training. Motivation on a line is always problematic since there is little inherent job satisfaction and little opportunity for teamwork. Motivation is enforced through work standards and line speed in these situations. Automation since their labor is inexpensive and capital is probably in short supply (see below), automation at Foxconn is limited. Foxconn uses automation to compensate for unskilled and/or inexperienced workers.
  • 20. Think Different Page | 20 Automation is not used to eliminate work that can be done manually. In the video it is seen (and heard) in testing operations and for data collection. Foxconn probably uses automation for SMT placement because manual placement of such small components is difficult and error prone. They seem to use manual placement of through-hole components. There are several scenes showing manual soldering operations. There is some evidence that Foxconn has been adding automation on the iPad lines. Starting a new product with primarily manual operations and then adding automation gradually is a very sensible approach. It allows them to refine and stabilize the process and it allows demand to stabilize before committing to expensive capital expenditures. Supervision & Support The line configuration requires considerable supervision. By counting heads in several scenes, it appears that Foxconn has about one supervisor for every four line workers. This is a high proportion compared to typical U.S. manufacturing. The line approach and large number of manual tasks would require significant support from industrial engineering technicians for time study and line balancing. Steve Jobs stated that Apple's suppliers employed about 700,000 workers and 30,000 engineers and engineering technicians. The technicians are thus about 4% of the total workforce, a very high proportion compared to U.S. practice.
  • 21. Think Different Page | 21 Key Manufacturing Tasks In a previous article we identified Apple's Key Manufacturing Tasks as Flexibility, Quality and Cost in that order. With their 1984 Fremont factory, Apple failed to address the flexibility and quality tasks and this created a cost problem. Here is how Foxconn's Manufacturing Strategy addresses those three tasks. Tim Cook, Apple's CEO, has stated that the primary reason Apple uses Foxconn and other Asian manufacturers is their flexibility for new products, design changes and volume changes. There are a number of legends at Apple about Foxconn's ability to adapt. One such legend has it that Steve Jobs demanded a glass screen on the iPhone just weeks before the product launch. Suppliers had to be found, new processes developed and lines reconfigured but it got done. Foxconn's website defines their product as: Speed, Quality, Engineering Services, Flexibility and Monetary Cost Saving. This fits very well with Apple's Key Manufacturing Tasks. Flexibility The line production that Foxconn employs is not generally very good for product mix flexibility. While Toyota and some others have adapted lines to mixed model production this requires a wider range of skills and high motivation. It is doubtful that Foxconn could use their lines for mixed model production. However, mixed model production is not necessary for Foxconn. Their lines are simple and the equipment is modular. It would be very easy to rearrange the lines and dedicate a line for each model. Some lines would be short, others longer to adapt to the model, the process and the volume.Foxconn's lines can adjust for changing volume by simply adjusting the staffing, reconfiguring tasks and rebalancing the line. If there were significant and long-term changes in volume, the line can be re-configured fairly quickly. Foxconn's line approach is very flexible for new products. A line could probably be configured for a new product within a few weeks or a few months. Quality There is evidence that quality is taken seriously and proactively, particularly problems related to Electrostatic Discharge (ESD). There were no scenes in the video that showed workers handling boards or components without ESD protection. Several scenes from the video and other sources indicate very high- level ESD protection. Compare these scenes to the Fremont factory. Cost Foxconn's Manufacturing Strategy should allow the company to adjust to volume changes by shifting labour, space and equipment to other products if volume declines. This is probably where Apple's Fremont factory got into trouble--so much of their cost structure was in capital and overhead-- fixed rather than variable cost. And, Apple's automation prevented the use of the factory for other products. Challenges forThe Future In the future, Foxconn will face many of the same challenges that Ford faced in the 1930's after its initial success. China will mature into a more modern society and prosperity will eventually filter down to the labour force. Wages are likely to rise and the inefficiencies of line production will overcome the advantage of low wages. The One-Child birth control policy that China instituted in 1979 is affecting the pool of young labourers. Some of the Eastern factories are now reporting shortages of workers. As opportunities for young workers increase, these literate young people will demand more from their jobs than just wages and mind-numbing repetition. Such dissatisfaction will likely lead to some form of collective bargaining, higher wages and changes in working conditions that reduce flexibility and worker efficiency. If Foxconn fails to address the motivation issue, as Ford did, their factories will become less and less efficient and more and more costly to operate. Foxconn will have to address the Socio-Technical issues.
  • 22. Think Different Page | 22 Manufacturing Strategy For US The Workforce : Stability– The majority of Foxconn's workers come from China's Western provinces. They contract to work for a year. After that year they often return to their family or attempt to find other jobs in the large eastern cities. In the U.S., workers are more likely to be settled and seek work near their home. They are likely to be more mature and more stable in their employment. Skills & Experience– Foxconn's Chinese workers are literate but generally inexperienced in industrial operations and technical skills. Their life in Western China has been centred on primitive agriculture. American workers, in contrast, have grown up with technology in all its forms and would be more comfortable with it. Motivation– For Chinese workers, the poverty in their home villages, lack of a social safety net and few employment opportunities means that their primary motivation is money— for themselves and their families. Most are at the physiological level in Maslow's Hierarchy of Needs. In contrast, American workers would have few concerns about physiological needs or personal safety. Their motivations will be a mix of social, esteem and self- fulfilment. This will require different compensation, organization structure and plant layout. Supervision The Ford-style production lines employed at Foxconn require a lot of supervision. Observation of various scenes in the videos indicates about one supervisor for every four workers. A similar assembly line with more mature and stable American workers would require less than half that number of supervisors. Cellular Manufacturing should require even less, perhaps one supervisor for every 15-25 workers. Industrial Engineering Steve Jobs once stated that 700,000 people were employed on Apple products and 30,000 were engineering technicians. That equates to an I.E. Technician for every 22 workers. This is a very high ratio, necessitated by the unstable workforce and the production line arrangement. A factory making similar products in the U.S. would probably have about one IE Technician for every 50 workers. Headcount for Various Scenarios A Cellular operation requires far less engineering support because the workers are trained to perform these engineering and problem-solving tasks. A cellular operation in the U.S. would probably need about one IE Technician for every 200 workers. The accompanying table shows estimates of the headcount required for three possible scenarios—1) Production Line Factory in China (Foxconn), 2) Similar Production Line Factory in U.S., and 3) Well Executed Cellular Production in U.S. Lots of people, short-cycles, repetitive operations and simple conveyors are the most striking features at Foxconn. Note: Steve's numbers are suspect— they are very large and very round. In 2008 the entire U.S. automotive industry, including suppliers only employed 880,000 people. this may be an example of Jobs' w ell-known "reality distortion field." Category Line Production China Line Production U.S. Cellular Production U.S. Line Workers 1000 700 500 Supervisors 250 125 25 IE, Techs 43 20 15 Total 1293 845 540 % Baseline 100% 65% 42%
  • 23. Think Different Page | 23 Since Mr. Jobs' figures may not be accurate, the chart starts with an assumed 1000 line workers and is then based on percentages. So, for every 1000 line workers in Foxconn's factory, a similar factory in the U.S. would probably require about 700. The reduction comes primarily from rational automation of tasks as discussed later. A U.S. Factory employing cellular production would probably require about 500 workers. This reduction comes from eliminating micro line imbalances and from improved motivation. Total Labor Cost Comparing labor cost is difficult because of the differences in fringe benefits, wage structures and because of the complexity of exchange rates and taxes. Foxconn workers probably have a base pay of about $2.50 an hour and workers for a U.S. factory would probably be paid, say, $15.00 per hour. Even a reduction in labor hours of 58% would not make a U.S. factory competitive on wages. But, it helps and labor is often only 5%-10% of total cost. GE, for example, is moving some appliance production back from China to Kentucky because of reduced wages for newer workers. Presumably their analysis shows it more profitable to build appliances in Kentucky even with $18.00/hour wages. Workforce Summary The differences in workforce background and motivation call for different approaches in several respects. A U.S. factory for Apple would emphasize:  Hiring of mature, stable, socialized and teachable workers.  Investment in training and education for workers.  Team-based organization and work groups.  Workflow arrangements on the plant floor that encourage teamwork.  Incorporation of many supervisory, quality and technical support functions into the work teams.  Compensation that emphasizes longevity and team performance. Going Beyond Cheap Labour Automation & Equipment When Apple built its 1984 Fremont factory, it appears that managed asked only one question about automation—"Is it technically possibly to automate a given task or element." The result was a factory that was very expensive, probably very expensive to maintain and unable to adapt to volume changes or new products. A more rationalized approach to automation, in line with Apple's Key Manufacturing Tasks, would consider at least the following issues:  Can the task or element under consideration be combined with another task and thereby eliminate the need for automation?  Is the automation equipment flexible enough to work with other products or plant layouts?  Can the automation equipment be scaled up or down quickly in case volume changes?  Is the task or element in statistical control without the automation?  Will the equipment support requirements (Programming, Maintenance, Material Handling) outweigh the direct labour savings? For a U.S. Factory, apple will need considerable automation compared to Foxconn's operation. Apple's Fremont factory automated much of the insertion and testing. Similar automation would be appropriate in a new U.S. Factory. Insertion, soldering and test equipment is flexible and, for the most part, can accommodate a range of products with mostly software changes.
  • 24. Think Different Page | 24 At Fremont, Apple also attempted to automate material handling and storage as well as the actual value-adding steps. This was a mistake for three reasons: 1. Handling automation tends to freeze the layout, the process and limits the range of products that might be built. This is at odd with the Key Task of flexibility. 2. The type of sophisticated handling automation Apple used was very expensive and had a poor payback. 3. Extensive and complex material handling is often a sign of poor process design and poor layout design. A more rationalized layout would have eliminated much of this handling. Workflow & Layout Moreover, their plant was arranged in functional areas which necessarily required considerable handling. A cellular arrangement has many advantages. Among them are improved quality, less handling, less inventory, improved quality and more flexibility. One of several possible arrangements is in the accompanying figure. It would have a board fab cell that would insert, place, solder and test motherboards for a particular product. The board fab cells would feed one or more Assembly-Integrate-Test (AIT) cells that would perform final assembly, testing and packaging. The device would then be ready for shipment. Ideally, the board fab and AIT cells would be adjacent. However, differing environmental and infrastructure requirements may preclude this. The fab and AIT cells would have rough capacity balance. Short term differences in people balance could be resolved by exchanging workers temporarily. Fab cells would use flexible automated equipment that might be used for other products. They would have little or no material handling automation. These modules of two or more cells become semi- independent mini-Focused Factories. They can be replicated in parallel to increase overall capacity or re-arranged for other products, thus providing the flexibility required by Apple's Marketing Strategy. A significant problem with this sort of arrangement involves learning and the experience curve. It will be necessary to have committees or other communication mechanisms so that experience and learning in one cell can be promulgated to other work cells. Quality As noted in an earlier instalment, quality for Apple is a "Qualifier" for the customer's buying decision. Customers purchase from Apple primarily for product features, not because of quality. However, Apple must maintain a reputation for good quality (not necessarily the best quality) because customer's do not want to risk being stuck with a "lemon". Terry Hill [6] refers to such qualifiers as "Sensitive Order-Losers," i.e., higher quality will not beget more customers but quality that falls below market expectations could have disastrous effects on sales. The suggested Manufacturing Strategy should include a strong quality component. It would make use of elements of Total Quality Management and/or Six Sigma. Every associate would receive basic training in SPC and process improvement. The Supply Chain An argument has been made by Apple's people and others that the entire supply chain has moved to China and, thus, a large-scale economic restructuring would be necessary to manufacture in the USA (Quote (a) from the Times article). It may be true that much of the IC component manufacturing has moved. But what about printing and packaging? Or moulded plastic parts? Or bare boards? The New York Times article quote (sidebar (c)) contradicts the proposition that this kind of manufacturing performance can only be found in China.
  • 25. Think Different Page | 25 A recent article in gives evidence that the processors and a significant portion of components are already made in the U.S.. Apple currently air freights most of their products between Asia and the US Approximately 70%-90% of a finished product's bulk and weight is in packaging, plastic and the bare boards. Importing IC components by air freight is much less expensive than importing finished and packaged product by air freight. And, while it is desirable to have suppliers geographically close, it is not necessary. Toyota, for example, imported many components from Japan when they first started assembly in the USA. And what about the willingness of suppliers to go the extra mile? There are suppliers in the US willing to do so but they must be sought out, nurtured and supported. In our consulting work, we have seen few corporate purchasing departments that are willing and able to do so. Such willingness is more often found in small and medium size manufacturing companies. Should Apple Have Manufactured In The U.S.? These articles argue that Apple probably could have continued to manufacture in the USA. A more open question is should Apple have continued to manufacture in the USA? Tim Cook recently made the point that Apple's forte is Product Design and Marketing and the company is better off leaving the manufacturing to companies like Foxconn whose forte is manufacturing. This is a compelling argument, It is certainly supported by Apple's experience at Fremont. However, it does leave open the possibility of finding a manufacturing partner in the U.S. Another argument for Asian manufacturing is that the future market growth is most likely to be found in Asia and, particularly in China. This too, is a compelling argument that goes beyond issues of Manufacturing Strategy. We do not contend that Apple made a wrong decision when partnering with Foxconn for manufacturing in China. Apple's stock price alone refutes that proposition. We do argue that there were viable alternatives; that Apple's decision was not inevitable. SWOT analysis for APPLE Inc. SWOT analysis stands for Strength, Weakness, Opportunity and Threat for a particular organization, which can help in formulating a strategy for its business and can also help in analyzing its internal environment (Strengths & Weakness) and external environment (Opportunities & Threats). a. Strengths According to (Wharton, 2012) The first and foremost strength of Apple Inc. is its technological edge over its competitors. IPhone have turned out to be a great success and has been associated with status in many of the countries. ITunes has turned out to be a wonderful revenue generating source and since it also sells with its own tool i.e. the iPod, thus, revenue has multiplied for Apple Inc. Another strength for the organization is that for every software that Apple Inc. produces, it introduces its hardware with it too, which leads to its expertise in both the industries. Apple Inc. products are classified as luxury items, thus its products provide enough room for it, so that the competitor products are no longer a competition. The another strikingly advantage over competitor’s products, is the design of the Apple products, and which are also simple to use. The brand loyalty of its product and its super dedicated research and development department are also its major strengths. b. Weaknesses Weaknesses are the disadvantages that are hindrance in obtaining the business goals for the organization. The poor relationship with the market than Microsoft is surely a disadvantage to Apple Inc. Another point could be that the products introduced by Apple Inc. have very short life cycle, which concludes that the research and development department has to be constantly maintained, which requires huge capital. Apple Inc. has very low presence in the advertisements, and also it has very small market occupation as compared
  • 26. Think Different Page | 26 to its main rival Microsoft. Thus, all this leads to the fact that Apple Inc. gets very less business from its home country US, and major of its business is from outside the US. c. Opportunities According to (Marketingteacher, 2012).Opportunities can affect both the present as well as the future condition of an organization. Apple Inc. opportunities are the introduction of more and more PC viruses, on which Apple Inc. can capitalize on. The second opportunity is the population of the world is growing at a rapid pace and thus, this opens the front for many new markets, also the purchasing power of a common man has increased drastically, who can be pursued or impressed to buy the luxury Apple products. The online sales of the organization are increasing and also, the bonds and the partnership with the other organizations have been on the rise in the past few years. Products such as iPhone have create a new set of potential customers altogether which can be targeted in the future i.e. the young population who have a craze for any new technology gadget (MarketingTeacher.com 2012). a. Threats In the past few years, many competitors have come up for Apple Inc., especially in the field of laptops, like Dell, Sony, HP, and Toshiba. Another threat could be that many of the customers have started downloading the music for free instead of purchasing at iTunes. The product expensiveness is itself a threat to the product, as substitutes at a lower price are always available. Long lasting recession could also be a threat to its products. Windows 7 software is gaining more market place after vista flopped and last but not the least, the technological advances that have been taking place every single day, is a big threat to Apple Inc. 2. Porter’s Five Forces Model Porter’s Five-Forces Model of competitive analysis is a widely used approach for developing strategies in many industries. The intensity of competition among firms varies widely across industries (David, 2011). a. Porter’s Five Forces ModelforAPPLE Inc. Porters Five force Model is a very powerful tool to understand the core of the power in a business or in a company. The Porter Five Force Model for Apple Inc. is shown below:
  • 27. Think Different Page | 27 Model 1: Showing Porter’s Five Forces Model at APPLE Inc. Conclusion It is concluded from the strategic management analysis at APPLE Inc. that technological industries are never easy to compete with. They have a lot invest at R&D and have to be proactive in order to compete with their competitors in the industry. As for APPLE is concerned they have been working so well as it is shown form their products. As Apple Inc. is increasing also, those other businesses are increasing and trying to do something interesting for their own good. APPLE needs to make a drastic change. They don’t need to wait for people buy their products only when they are on sale but they need to focus more on the customer support and improve the areas they already have problems. Bibliography 1. http://alvinalexander.com/blog/post/mac-os-x/apple-business-philosophy-mission-statement 2. http://writepass.co.uk/journal/2012/12/strategic-analysis-swot-and-bcg-matrix-of-apple-inc/ 3. http://blogs.hbr.org/fox/2013/01/apple-versus-the-strategy-prof.html 4. http://www.strategicmanagementinsight.com/swot-analyses/apple-swot-analysis.html 5. http://investor.apple.com/secfiling.cfm?filingID=1193125-12-444068 6. http://tech.fortune.cnn.com/2012/11/01/by-the-numbers-apples-fiscal-2012-annual-report/ 7. http://www.apple.com/supplierresponsibility/pdf/Supplier_Code_of_Conduct_V3_1.pdf 8. http://myassignmenthelp.info/assignments/marketing-assignment-essay-writing-analysis-review- online-apple-swot-pestle-analysis/