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OM 725: Adding Value through Operations and Technology

                      TEAM 1
                                             Jeremy Blanchard
                                           Cesar Calvo Medina
                                               Dong Sun Chang
                                                  Evan daSilva
                                                    Jiten Goyal
                                               Shannon Rohan
Company Overview

                        Main Figures




                   RESTAURANTS     1,457

                   EMPLOYEES      42,700

                    REVENUE      $2,539M

                     INCOME       $119M
Qdoba at the Prudential Center



                  COMPETITIVE ENVIRONMENT




 Plenty of options available, reducing client tolerance for waits
Qdoba at the Prudential Mall Layout
     LOOK & FEEL                        RESTAURANT




    Tables and services shared with other competitors
Qdoba at the Prudential Center
                   “Fast Casual” Restaurant Customers

       Food Selection Factors            Restaurant Selection Factors


                              Health
   Quality
                               20%
    27%




                                Taste
                                27%
 Freshness
    26%



             Office workers, local shoppers, retail store staff
Methodology
1st Field Observation 02/27/2009

• Observation of the process identifying the different tasks and procedures


• Time measurement of the different tasks in two different batches, one for
the peak time and one for the non-peak


2nd Field Observation 04/03/2009

• Verify observation analysis to see if reality confirms our data analysis


• Confirm the feasibility of the recommendations
General Project Workflow
                                 Queue



                                       Add Sauce
     Steam          Add Basic                            Roll up the
                                       and Extra
     Tortilla      Ingredients                            Burrito
                                        Choices




      Order        No                              No
                                   Take                          Collect
         a
                                  Away?                         Payment
      Drink?


     Yes                         Yes           Prepare
                Prepare
                                                 Bag
                 Drink
Project Workflow Non-Peak Times
                                               Queue
Work station 1




                                                           Add Sauce
                 Steam          Add Basic                                    Roll up the
                                                           and extra
                 Tortilla      Ingredients                                    Burrito
                                                            Choices
                                               38‘’




                  Order       No                                       No
                                                      Take                          Collect
Work station 2




                     a
                                                     Away?                         Payment
                  Drink?


                 Yes                                 Yes           Prepare
                            Prepare
                                                                     Bag
                             Drink
                                             41 ‘’
Analysis of Cycle Time Non-Peak Period


           Task           Max     Min    Average Customers   Capacity    Capacity
                         Time*   Time*   Time *   per Hour   Per Hour   Utilization
 Steam Tortilla -> Add
 Basic Ingredients ->
 Add sauce and extra
                          77      28       38       64         95          67%
 choices ->Roll up
 Burrito


 Beverage, Bagging
 & Payment                111      6       41       64         88          73%
 Collection




 *Times in seconds
Analysis of Non-Peak Through-put Time
            9

            8
                                                                Avg: 3 min 59 sec
                                                                Min: 1 min 39 sec
            7
                                                                Max: 9 min 50 sec
            6
Frequency




            5

            4

            3

            2

            1

            0
                <=50 50- 100- 150- 200- 250- 300- 350- 400- 450- 500- 550- 600- >650
                     100 150 200 250 300 350 400 450 500 550 600 650
                                              Seconds
                       80% of the clients served in less than 6’ 57”
Analysis of Non-Peak Wait Time
 8
                                                   Avg: 1 min 46 sec
 7
                                                   Min: 1 sec
 6                                                 Max: 5 min 3 sec
 5

 4

 3

 2

 1

 0
     <=0 0- 25 25-   50- 75- 100- 125- 150- 175- 200- 225- 250- 275- >300
               50    75 100 125 150 175 200 225 250 275 300
                                   Seconds

          80% of the clients wait in line less than in 3’ 34”
Observation During the Non-Peak Period

•   Some customers were indecisive and talked to the workers


•   Waiting line was almost empty


•   Each food prep worker completed one entire prep process


•   Worker stocked ingredients, cleaned work station, and took
    breaks

•   Manager greeted every customer with a smile while performing
    his tasks
Project Workflow Peak Times
                                                    Queue


                 Work station 1    Work station 2           Work station 3      Work station 4

                                                              Add Sauce
                      Steam           Add Basic                                    Roll up the
                                                              and Extra
                      Tortilla       Ingredients                                    Burrito
                                                               Choices
                       15”                  14 ‘’               9‘’                16 ‘’



                       Order         No                                   No
                                                        Take                            Collect
Work station 5




                          a
                                                       away?                           Payment
                       Drink?


                                                      Yes
                      Yes                                             Prepare
                                  Prepare
                                                                        Bag
                                   Drink

                                                    35 ‘’
Analysis of Cycle Time Peak Period
              Task                     Max           Min          Average Customers                   Capacity           Capacity
                                      Time*         Time*         Time *   per Hour                   Per Hour          Utilization
 Steam Tortilla                          83             3             15               179                240             74.5%

 Add Basic Ingredients                   40             4             14               179                257             69.6%

 Add Sauce and Extra
 choices                                 43             3              9               179                400              45%

 Roll up Burrito                         29             9             16               179                225             79.5%

 Beverage &
 Bagging/Payment
                                         85             5             35               179               154**            116%
 Collection


 *Times in seconds
 ** Capacity calculated taking into account 1.5 workers, to include the times when the manager helps with the drinks.
Analysis of Peak Through-put Time
             40

             35         Avg: 8 min 3 sec
                        Min: 3 min 16 sec
             30         Max: 11 min 39 sec

             25
 Frequency




             20

             15

             10

             5

             0
                  <=50 50- 100- 150- 200- 250- 300- 350- 400- 450- 500- 550- 600- >650
                       100 150 200 250 300 350 400 450 500 550 600 650
                                                Seconds
                       80% of the clients served in less than 9’ 59”
2
                                                                                   4
                                                                                       6
                                                                                           8
                                                                                               10
                                                                                                        12
                                                                                                                    14




                                                                           0
                                                                    <=0
                                                                   0- 25
                                                                  25- 50
                                                                                                Min: 8 sec

                                                                  50- 75
                                                                 75- 100
                                                                                                Avg: 4 min 5 sec

                                                                                                Max: 8 min 39 sec



                                                                100- 125
                                                                125- 150
                                                                150- 175
                                                                175- 200
                                                                200- 225
                                                                225- 250
                                                                250- 275



                                                      Seconds
                                                                275- 300
                                                                300- 325
                                                                                                                         Analysis of Peak Wait Time




                                                                325- 350
                                                                350- 375
                                                                375- 400
                                                                400- 425
                                                                425- 450
80% of the clients wait in line less than in 5’ 44”


                                                                450- 475
                                                                475- 500
                                                                   >500
Observation During the Peak Period

•   Workers did not chat with each other besides calling orders and remained at
    their work stations


•   Line is full most of the time. Potential customers were deterred by the long
    line


•   Manager tried to help the bottle neck by preparing soda (from the soda
    fountain)


•   Number of food prep workers increased from 1 to 4



•   Workers completed orders in assembly line fashion
Recommendations
                            Reduce Cycle Time

 •   Add soda-fountains right next to registers



                               Shift Demand
 •   Offer coupons to encourage non-peak orders
 •   Implement online ordering system


                       Make wait more enjoyable

 •   Offer free tortilla chips to customers in line
Reduce Cycle Time: Moving Soda Fountain
    New Lay Out                        Goal

                     To increase the capacity of the
                     bottleneck


                                  Impacts

                     • Lower cycle time at the registers
                     • Shorter lines
                     • More clients
Shifting demand: Coupons
      Coupons                             Goal

                              To shift demand from peak
                              time to non-peak


                                        Impacts
       50 cents
         OFF
                              • Higher CU at non-peak
     ** Order between 10.00
                              • Additional customers
       a.m. and 12.00 p.m.
Shifting demand: Online Order Service

    Internet Order                    Goal

                        Shift and increase demand


                                   Impacts

                        • Higher income
                        • Increased loyalty
                        • Leverage corporate capabilities
Make waiting enjoyable: Free Tortilla Chips

     Free Samples                      Goal
                         Improve quality of service by
                         making the wait during peak
                         times more enjoyable

                                    Impacts
                         • Higher service quality
                         • Increased loyalty
                         • Non material increase in cost
Impact of recommendations
                        INCOME STATEMENT ($000)
                                 Soda    Discounts   Internet   Free Tortilla
                       Current

                       1,801     1,888    1,857      1,904        1,809
Revenues

                       (602)     (631)    (620)      (636)        (604)
COGS

                       (668)     (669)    (668)      (712)        (669)
OPERATING COST

                        (216)    (216)     (216)      (216)        (216)
Rental


                        (60)      (61)     (60)        (60)         (60)
Other operating Cost


                        (392)    (392)     (392)      (436)        (392)
Salaries


                        531      588       569        557          536
Operating Margin
Impact of Recommendations
                      Operating Profit ($000)
                                                                    657
                                                         5
                                              26
                              38
                 57
  531


                                       +24%




  Current   Soda Fountain   Discount      Internet   Free Torilla   Total
Priority of Recommendations

           Implementation Priority List
       1      Soda Fountain

       2      Free Tortilla Chips

       3      Discount Coupons

       4      Internet Ordering
Thank you for your
 attention - Q&A

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Operations Management

  • 1. OM 725: Adding Value through Operations and Technology TEAM 1 Jeremy Blanchard Cesar Calvo Medina Dong Sun Chang Evan daSilva Jiten Goyal Shannon Rohan
  • 2. Company Overview Main Figures RESTAURANTS 1,457 EMPLOYEES 42,700 REVENUE $2,539M INCOME $119M
  • 3. Qdoba at the Prudential Center COMPETITIVE ENVIRONMENT Plenty of options available, reducing client tolerance for waits
  • 4. Qdoba at the Prudential Mall Layout LOOK & FEEL RESTAURANT Tables and services shared with other competitors
  • 5. Qdoba at the Prudential Center “Fast Casual” Restaurant Customers Food Selection Factors Restaurant Selection Factors Health Quality 20% 27% Taste 27% Freshness 26% Office workers, local shoppers, retail store staff
  • 6. Methodology 1st Field Observation 02/27/2009 • Observation of the process identifying the different tasks and procedures • Time measurement of the different tasks in two different batches, one for the peak time and one for the non-peak 2nd Field Observation 04/03/2009 • Verify observation analysis to see if reality confirms our data analysis • Confirm the feasibility of the recommendations
  • 7. General Project Workflow Queue Add Sauce Steam Add Basic Roll up the and Extra Tortilla Ingredients Burrito Choices Order No No Take Collect a Away? Payment Drink? Yes Yes Prepare Prepare Bag Drink
  • 8. Project Workflow Non-Peak Times Queue Work station 1 Add Sauce Steam Add Basic Roll up the and extra Tortilla Ingredients Burrito Choices 38‘’ Order No No Take Collect Work station 2 a Away? Payment Drink? Yes Yes Prepare Prepare Bag Drink 41 ‘’
  • 9. Analysis of Cycle Time Non-Peak Period Task Max Min Average Customers Capacity Capacity Time* Time* Time * per Hour Per Hour Utilization Steam Tortilla -> Add Basic Ingredients -> Add sauce and extra 77 28 38 64 95 67% choices ->Roll up Burrito Beverage, Bagging & Payment 111 6 41 64 88 73% Collection *Times in seconds
  • 10. Analysis of Non-Peak Through-put Time 9 8 Avg: 3 min 59 sec Min: 1 min 39 sec 7 Max: 9 min 50 sec 6 Frequency 5 4 3 2 1 0 <=50 50- 100- 150- 200- 250- 300- 350- 400- 450- 500- 550- 600- >650 100 150 200 250 300 350 400 450 500 550 600 650 Seconds 80% of the clients served in less than 6’ 57”
  • 11. Analysis of Non-Peak Wait Time 8 Avg: 1 min 46 sec 7 Min: 1 sec 6 Max: 5 min 3 sec 5 4 3 2 1 0 <=0 0- 25 25- 50- 75- 100- 125- 150- 175- 200- 225- 250- 275- >300 50 75 100 125 150 175 200 225 250 275 300 Seconds 80% of the clients wait in line less than in 3’ 34”
  • 12. Observation During the Non-Peak Period • Some customers were indecisive and talked to the workers • Waiting line was almost empty • Each food prep worker completed one entire prep process • Worker stocked ingredients, cleaned work station, and took breaks • Manager greeted every customer with a smile while performing his tasks
  • 13. Project Workflow Peak Times Queue Work station 1 Work station 2 Work station 3 Work station 4 Add Sauce Steam Add Basic Roll up the and Extra Tortilla Ingredients Burrito Choices 15” 14 ‘’ 9‘’ 16 ‘’ Order No No Take Collect Work station 5 a away? Payment Drink? Yes Yes Prepare Prepare Bag Drink 35 ‘’
  • 14. Analysis of Cycle Time Peak Period Task Max Min Average Customers Capacity Capacity Time* Time* Time * per Hour Per Hour Utilization Steam Tortilla 83 3 15 179 240 74.5% Add Basic Ingredients 40 4 14 179 257 69.6% Add Sauce and Extra choices 43 3 9 179 400 45% Roll up Burrito 29 9 16 179 225 79.5% Beverage & Bagging/Payment 85 5 35 179 154** 116% Collection *Times in seconds ** Capacity calculated taking into account 1.5 workers, to include the times when the manager helps with the drinks.
  • 15. Analysis of Peak Through-put Time 40 35 Avg: 8 min 3 sec Min: 3 min 16 sec 30 Max: 11 min 39 sec 25 Frequency 20 15 10 5 0 <=50 50- 100- 150- 200- 250- 300- 350- 400- 450- 500- 550- 600- >650 100 150 200 250 300 350 400 450 500 550 600 650 Seconds 80% of the clients served in less than 9’ 59”
  • 16. 2 4 6 8 10 12 14 0 <=0 0- 25 25- 50 Min: 8 sec 50- 75 75- 100 Avg: 4 min 5 sec Max: 8 min 39 sec 100- 125 125- 150 150- 175 175- 200 200- 225 225- 250 250- 275 Seconds 275- 300 300- 325 Analysis of Peak Wait Time 325- 350 350- 375 375- 400 400- 425 425- 450 80% of the clients wait in line less than in 5’ 44” 450- 475 475- 500 >500
  • 17. Observation During the Peak Period • Workers did not chat with each other besides calling orders and remained at their work stations • Line is full most of the time. Potential customers were deterred by the long line • Manager tried to help the bottle neck by preparing soda (from the soda fountain) • Number of food prep workers increased from 1 to 4 • Workers completed orders in assembly line fashion
  • 18. Recommendations Reduce Cycle Time • Add soda-fountains right next to registers Shift Demand • Offer coupons to encourage non-peak orders • Implement online ordering system Make wait more enjoyable • Offer free tortilla chips to customers in line
  • 19. Reduce Cycle Time: Moving Soda Fountain New Lay Out Goal To increase the capacity of the bottleneck Impacts • Lower cycle time at the registers • Shorter lines • More clients
  • 20. Shifting demand: Coupons Coupons Goal To shift demand from peak time to non-peak Impacts 50 cents OFF • Higher CU at non-peak ** Order between 10.00 • Additional customers a.m. and 12.00 p.m.
  • 21. Shifting demand: Online Order Service Internet Order Goal Shift and increase demand Impacts • Higher income • Increased loyalty • Leverage corporate capabilities
  • 22. Make waiting enjoyable: Free Tortilla Chips Free Samples Goal Improve quality of service by making the wait during peak times more enjoyable Impacts • Higher service quality • Increased loyalty • Non material increase in cost
  • 23. Impact of recommendations INCOME STATEMENT ($000) Soda Discounts Internet Free Tortilla Current 1,801 1,888 1,857 1,904 1,809 Revenues (602) (631) (620) (636) (604) COGS (668) (669) (668) (712) (669) OPERATING COST (216) (216) (216) (216) (216) Rental (60) (61) (60) (60) (60) Other operating Cost (392) (392) (392) (436) (392) Salaries 531 588 569 557 536 Operating Margin
  • 24. Impact of Recommendations Operating Profit ($000) 657 5 26 38 57 531 +24% Current Soda Fountain Discount Internet Free Torilla Total
  • 25. Priority of Recommendations Implementation Priority List 1 Soda Fountain 2 Free Tortilla Chips 3 Discount Coupons 4 Internet Ordering
  • 26. Thank you for your attention - Q&A