Introduction to the most innovative drive lineup and and motors/generators for mobile power and mobile generation. Comprehensive Power products provide significant economic and environmental to clients in the drilling, marine propulsion, military, and renewable energy industries.
2. Page 2Comprehensive Power Proprietary
Introduction to Comprehensive Power
Comprehensive Power is a leading
designer and manufacturer of high-
performance permanent magnet motors,
generators, controls and drives
We provide enabling technology to the
global oilfield, military, marine propulsion
and renewable energy industries
We were founded in 1998, and are
located in Marlborough, MA
We Invent and Produce Unique Solutions
which are Manufactured in the USA
3. Drilling and production with lower fuel
consumption and reduced environmental
impact.
Page 3
TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
Faster setup time
“Always On” resilient power electronics
Reduced Maintenance
Less space required/lighter weight
Reduced fuel consumption
Safer operation for crew
Comprehensive Power Proprietary
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
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Lightweight with high efficiency,
generators from Comprehensive
Power are deployed on each of the
two wind turbines in the picture.
TeraTorq® generator, yellow, in center
of turbines on right, is sealed for
subsea operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
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Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
dredges, riverboats, ferries, pleasure craft and military vessels.
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
The Force behind Marine Electric Propulsion
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Comprehensive Power Proprietary
“Always On” / High
Uptime
Reduced Maintenance
Reduced Weight and
Smaller Footprint
Reduced Fuel
Consumption
Reduced Emissions
Reduced Noise
Increased Safety
Read about the PowerRing™ Marine
Propulsion System for Workboats at
www.ecomarinepropulsion.com
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
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Custom motors and
power electronics
Rugged packaging,
including designs for
subsea deployment
High uptime, long life
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
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TeraTorq® High Performance Motors and Generators
Designed for long life use in harsh
environments – rugged, sealed, and highly
shock tolerant
Propriety design provides as much as 5X
reductions in size and weight compared to
motors and generators from other vendors
Low rotor inertia enables unmatched, precise
control
High efficiency with direct liquid cooling,
eliminating the need for a dedicated heat
exchanger and blower
Scalable platform design with selectable
mounting, shaft interface, housing, and cable
entries
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and
generators have logged more than 4,000,000 hours of rugged field use.
Comprehensive Power Proprietary
8. TeraTorq® High Performance Motors
and Generators
Compact and rugged high power motors
based on a field proven scalable design
7 standard diameters with incremental
length for added torque
13xx series: 13” diameter
160 to 1,200 ft-lbs
14xx series: 19” diameter
300 to 2,000 ft-lbs
26xx series: 26” diameter
1,500 to 6,000 ft-lbs
31xx series: 32” diameter
3,000 to 24,000 ft-lbs
39xx series: 42” diameter
6,000 to 54,000 ft-lbs
52xx series: 54” diameter
12,000 to 96,000 ft-lbs
78xx series: 74” diameter
26,000 to 214,000 ft-lbs
The same machine design functions well
as a motor or a generator
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9. Variable Speed Generator (VSG) Operation
Eliminate need for synchronization
equipment and processes
System power can be independently
regulated from multiple generators
running at different speeds and
voltages
Boost rectifiers convert output to
regulated DC for drive lineup, so
frequency doesn’t matter
Built-in fault protection
Reduce engine wear and maintenance
Reduce size and weight
Reduce fuel consumption and
emissions
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CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
10. The Most Advanced Modular Drive System
The image on the right
features multiple racks of
TIM-270s, or TIMs
(TeraTorq® Inverter
Modules).
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11. TIMs
200kW / 250Hp power, 9”x9”x25” modules,
typically deployed in arrays
TIM-270 modules are fully interchangeable with
each other, reducing the number of spare parts
needed to stock. Any TIM can be perform:
AC/DC Rectification
DC/AC Inversion
DC/DC Power Balancing
TIMs are used to:
Drive motors
Transfer power from a generator or other
source
Transfer power to/from a switchboard or a
battery bank
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12. Theory of Operation - TIMs
Each module has 6 power terminals
DC plus, minus and ground
3 AC (input / output) phases
Connected to DC by IGBT switches
Current can flow in any direction based on switch
control
IGBTs switch rapidly with Pulse Width Modulation (PWM)
control
Output is smoothed by phase inductors
Harmonics are actively controlled and reduced
AC voltage is between DC plus and minus
AC phases provide or draw current on command, at any
frequency from DC to 1,000 Hz
Modules automatically balance loads when connected in
parallel
Can draw power from lower AC voltages with active power
factor correction
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05/02/2013Comprehensive Power Proprietary
13. Motor Terminal Voltage with TIMs
Phase inductors in
each TIM locally
filter and contain
the high frequency
Eliminates many of
the problems seen
with inverter
driven motors
Eliminates the
need for special
cables and
shielding
Comprehensive Power Proprietary
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05/02/2013
14. TIMs
Designed for continuous “always on” redundant, fail-
safe system operation
The unlikely event of a failure of a TIM-270 in a
multiple TIM system only decreases the system power
proportionately
Such a failure will still yield continued system operation
and avoid emergency equipment shutdown
TIM-270 modules can safely and easily be swapped or
replaced by anyone; no factory certification or special
training is required. Replacing a TIM-270 is a simple
“plug and play” operation.
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15. TFMs (TeraTorq® Frame Modules)
Modular, expandable drive mounting system
Power
Liquid cooling
Control
TFMs hold up to 4 TIMs
About 49” tall, 30.5” deep, 10” wide
All module connections are blind mate quick
disconnect for safe and foolproof operation
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16. TCM (TeraTorq® Control Module)
Controls the operation of TIM lineups,
which may be connected to motors,
generators, renewable energy sources,
batteries, ultracaps, switchboards, etc
Provides information to/from a system
controller via the Modbus Application
Protocol (MBAP) over an Ethernet
TCP/IP connection
Support for web based data collection,
troubleshooting, and preventative
maintenance programs
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Custom Solutions
Custom PM motors and generators are designed
and manufactured to support power, speed, size,
weight, operational, and environmental
requirements.
Custom drive and control electronics can address
specific power management, transmission, size
and packaging requirements.
18. FAQs
Can I use TIM drive lineups with motors or generators
that are not manufactured by Comprehensive Power?
Yes you can (although we would like you to consider all
of our equipment, including our motors and generators,
our drives are compatible with products from other
manufacturers).
Can a TIM really be replaced by non-factory personnel?
Yes. After following your defined safe lockout procedure
for the drive line, just push a button and pull the handle
to remove, and then slide a replacement in.
Can I use my own housing for my TIMs, TFMs, and TCMs?
Yes. we will assist your design efforts and support the
deployment of the equipment within your own housing.
Also we sell rack systems and cabinets, and we have
partners who also sell racks and cabinets for our power
electronics.
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19. FAQs (con’d)
If a TIM fails, does my system stop operating?
No. In the unlikely event of a TIM failure, the
remaining TIMs will continue to operate, and the drive
lineup will have proportional power available.
Does a TIM need to be programmed or require a hardware
modification to perform an AC/DC conversion or another
function?
No. Any TIM can perform any function, and any TIM
can be placed in any TFM slot. The TIM’s function is
controlled by a TCM which is part of the drive lineup.
Can this drive and power electronics system function as a
Microgrid?
Yes. TIM systems support power being supplied from
one or multiple sources, including transformers,
switchboards, grid connections, generators and battery
banks. Power can be distributed to multiple loads,
including hotel loads, MCCs, motors and battery banks.
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Comprehensive Power Proprietary
Summary
TeraTorq® Motors and generators are available up to 214,400ft-lb
Customizations include selectable mounting, shaft interface, housing, and
cable entries
Custom designed motors, generators, and power electronics are also available
Our high performance equipment provides significant advantages around
Size, Weight, Control, Efficiency
Up time, Reliability, Ruggedness
TIMs/TFMs/TCMs
Power and control Comprehensive Power motors or 3rd party motors
“Always on”
Web based monitoring, control
Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd
party motors
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Comprehensive Power Proprietary
Comprehensive Power
Let us power your system.
Jeff Sable, Director Sales and Marketing
(508) 460-0010
jsable@comprehensivepower.com
@jeffsable on Twitter