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POWER IT UP.
Page 2Comprehensive Power Proprietary
Introduction to Comprehensive Power
 Comprehensive Power is a leading
designer and manufacturer of high-
performance permanent magnet motors,
generators, controls and drives
 We provide enabling technology to the
global oilfield, military, marine propulsion
and renewable energy industries
 We were founded in 1998, and are
located in Marlborough, MA
 We Invent and Produce Unique Solutions
which are Manufactured in the USA
Drilling and production with lower fuel
consumption and reduced environmental
impact.
Page 3
TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
 Faster setup time
 “Always On” resilient power electronics
 Reduced Maintenance
 Less space required/lighter weight
 Reduced fuel consumption
 Safer operation for crew
Comprehensive Power Proprietary
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
Page 4Comprehensive Power Proprietary
Lightweight with high efficiency,
generators from Comprehensive
Power are deployed on each of the
two wind turbines in the picture.
TeraTorq® generator, yellow, in center
of turbines on right, is sealed for
subsea operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
Page 5
Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
dredges, riverboats, ferries, pleasure craft and military vessels.
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
The Force behind Marine Electric Propulsion
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Comprehensive Power Proprietary
 “Always On” / High
Uptime
 Reduced Maintenance
 Reduced Weight and
Smaller Footprint
 Reduced Fuel
Consumption
 Reduced Emissions
 Reduced Noise
 Increased Safety
Read about the PowerRing™ Marine
Propulsion System for Workboats at
www.ecomarinepropulsion.com
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
Page 6Comprehensive Power Proprietary
 Custom motors and
power electronics
 Rugged packaging,
including designs for
subsea deployment
 High uptime, long life
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
Page 7
TeraTorq® High Performance Motors and Generators
 Designed for long life use in harsh
environments – rugged, sealed, and highly
shock tolerant
 Propriety design provides as much as 5X
reductions in size and weight compared to
motors and generators from other vendors
 Low rotor inertia enables unmatched, precise
control
 High efficiency with direct liquid cooling,
eliminating the need for a dedicated heat
exchanger and blower
 Scalable platform design with selectable
mounting, shaft interface, housing, and cable
entries
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and
generators have logged more than 4,000,000 hours of rugged field use.
Comprehensive Power Proprietary
TeraTorq® High Performance Motors
and Generators
 Compact and rugged high power motors
based on a field proven scalable design
 7 standard diameters with incremental
length for added torque
 13xx series: 13” diameter
 160 to 1,200 ft-lbs
 14xx series: 19” diameter
 300 to 2,000 ft-lbs
 26xx series: 26” diameter
 1,500 to 6,000 ft-lbs
 31xx series: 32” diameter
 3,000 to 24,000 ft-lbs
 39xx series: 42” diameter
 6,000 to 54,000 ft-lbs
 52xx series: 54” diameter
 12,000 to 96,000 ft-lbs
 78xx series: 74” diameter
 26,000 to 214,000 ft-lbs
 The same machine design functions well
as a motor or a generator
Page 8Comprehensive Power Proprietary
Variable Speed Generator (VSG) Operation
 Eliminate need for synchronization
equipment and processes
 System power can be independently
regulated from multiple generators
running at different speeds and
voltages
 Boost rectifiers convert output to
regulated DC for drive lineup, so
frequency doesn’t matter
 Built-in fault protection
 Reduce engine wear and maintenance
 Reduce size and weight
 Reduce fuel consumption and
emissions
Page 9Comprehensive Power Proprietary
CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
The Most Advanced Modular Drive System
The image on the right
features multiple racks of
TIM-270s, or TIMs
(TeraTorq® Inverter
Modules).
Page 10Comprehensive Power Proprietary
TIMs
 200kW / 250Hp power, 9”x9”x25” modules,
typically deployed in arrays
 TIM-270 modules are fully interchangeable with
each other, reducing the number of spare parts
needed to stock. Any TIM can be perform:
 AC/DC Rectification
 DC/AC Inversion
 DC/DC Power Balancing
 TIMs are used to:
 Drive motors
 Transfer power from a generator or other
source
 Transfer power to/from a switchboard or a
battery bank
Page 11Comprehensive Power Proprietary
Theory of Operation - TIMs
 Each module has 6 power terminals
 DC plus, minus and ground
 3 AC (input / output) phases
 Connected to DC by IGBT switches
 Current can flow in any direction based on switch
control
 IGBTs switch rapidly with Pulse Width Modulation (PWM)
control
 Output is smoothed by phase inductors
 Harmonics are actively controlled and reduced
 AC voltage is between DC plus and minus
 AC phases provide or draw current on command, at any
frequency from DC to 1,000 Hz
 Modules automatically balance loads when connected in
parallel
 Can draw power from lower AC voltages with active power
factor correction
Page 12
05/02/2013Comprehensive Power Proprietary
Motor Terminal Voltage with TIMs
 Phase inductors in
each TIM locally
filter and contain
the high frequency
 Eliminates many of
the problems seen
with inverter
driven motors
 Eliminates the
need for special
cables and
shielding
Comprehensive Power Proprietary
Page 13
05/02/2013
TIMs
 Designed for continuous “always on” redundant, fail-
safe system operation
 The unlikely event of a failure of a TIM-270 in a
multiple TIM system only decreases the system power
proportionately
 Such a failure will still yield continued system operation
and avoid emergency equipment shutdown
 TIM-270 modules can safely and easily be swapped or
replaced by anyone; no factory certification or special
training is required. Replacing a TIM-270 is a simple
“plug and play” operation.
Page 14Comprehensive Power Proprietary
TFMs (TeraTorq® Frame Modules)
 Modular, expandable drive mounting system
 Power
 Liquid cooling
 Control
 TFMs hold up to 4 TIMs
 About 49” tall, 30.5” deep, 10” wide
 All module connections are blind mate quick
disconnect for safe and foolproof operation
Page 15Comprehensive Power Proprietary
TCM (TeraTorq® Control Module)
 Controls the operation of TIM lineups,
which may be connected to motors,
generators, renewable energy sources,
batteries, ultracaps, switchboards, etc
 Provides information to/from a system
controller via the Modbus Application
Protocol (MBAP) over an Ethernet
TCP/IP connection
 Support for web based data collection,
troubleshooting, and preventative
maintenance programs
Page 16Comprehensive Power Proprietary
Page 17Comprehensive Power Proprietary
Custom Solutions
Custom PM motors and generators are designed
and manufactured to support power, speed, size,
weight, operational, and environmental
requirements.
Custom drive and control electronics can address
specific power management, transmission, size
and packaging requirements.
FAQs
 Can I use TIM drive lineups with motors or generators
that are not manufactured by Comprehensive Power?
 Yes you can (although we would like you to consider all
of our equipment, including our motors and generators,
our drives are compatible with products from other
manufacturers).
 Can a TIM really be replaced by non-factory personnel?
 Yes. After following your defined safe lockout procedure
for the drive line, just push a button and pull the handle
to remove, and then slide a replacement in.
 Can I use my own housing for my TIMs, TFMs, and TCMs?
 Yes. we will assist your design efforts and support the
deployment of the equipment within your own housing.
 Also we sell rack systems and cabinets, and we have
partners who also sell racks and cabinets for our power
electronics.
Page 18Comprehensive Power Proprietary
FAQs (con’d)
 If a TIM fails, does my system stop operating?
 No. In the unlikely event of a TIM failure, the
remaining TIMs will continue to operate, and the drive
lineup will have proportional power available.
 Does a TIM need to be programmed or require a hardware
modification to perform an AC/DC conversion or another
function?
 No. Any TIM can perform any function, and any TIM
can be placed in any TFM slot. The TIM’s function is
controlled by a TCM which is part of the drive lineup.
 Can this drive and power electronics system function as a
Microgrid?
 Yes. TIM systems support power being supplied from
one or multiple sources, including transformers,
switchboards, grid connections, generators and battery
banks. Power can be distributed to multiple loads,
including hotel loads, MCCs, motors and battery banks.
Page 19Comprehensive Power Proprietary
Page 20
Comprehensive Power Proprietary
Summary
 TeraTorq® Motors and generators are available up to 214,400ft-lb
 Customizations include selectable mounting, shaft interface, housing, and
cable entries
 Custom designed motors, generators, and power electronics are also available
 Our high performance equipment provides significant advantages around
 Size, Weight, Control, Efficiency
 Up time, Reliability, Ruggedness
 TIMs/TFMs/TCMs
 Power and control Comprehensive Power motors or 3rd party motors
 “Always on”
 Web based monitoring, control
 Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd
party motors
Page 21
Comprehensive Power Proprietary
Comprehensive Power
Let us power your system.
Jeff Sable, Director Sales and Marketing
(508) 460-0010
jsable@comprehensivepower.com
@jeffsable on Twitter

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Comprehensive Power Introduction April 2013

  • 2. Page 2Comprehensive Power Proprietary Introduction to Comprehensive Power  Comprehensive Power is a leading designer and manufacturer of high- performance permanent magnet motors, generators, controls and drives  We provide enabling technology to the global oilfield, military, marine propulsion and renewable energy industries  We were founded in 1998, and are located in Marlborough, MA  We Invent and Produce Unique Solutions which are Manufactured in the USA
  • 3. Drilling and production with lower fuel consumption and reduced environmental impact. Page 3 TeraTorq® motors, in green, on skids with pumps Top Drive with a TeraTorq® Motor  Faster setup time  “Always On” resilient power electronics  Reduced Maintenance  Less space required/lighter weight  Reduced fuel consumption  Safer operation for crew Comprehensive Power Proprietary We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  • 4. Page 4Comprehensive Power Proprietary Lightweight with high efficiency, generators from Comprehensive Power are deployed on each of the two wind turbines in the picture. TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation. ORPC’s TidGen - the first grid connected tidal generation system in the US We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  • 5. Page 5 Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards and switchgear. Formed in 1981, they have designed and built over 10,000 control panels covering a broad electrical spectrum. Their strength is in complex and innovative applications, especially where custom design and engineering is a requirement. The company has vast experience in marine switchboards and controls and has built to ABS and USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges, dredges, riverboats, ferries, pleasure craft and military vessels. EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses whose complementary expertise is the force behind marine electric propulsion and a pioneer for the application of alternative green power sources for the tug/barge marketplace and beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings, reduced emissions, lower maintenance costs, simplicity of operation and improved vessel environment with regard to noise and onboard sound level reductions. Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an enabling supplier and partner of leading firms in the mobile power, distributed power and renewable energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years. The Force behind Marine Electric Propulsion Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now entered the international marketplace, with units under design for service in the Far East, and Eastern Europe, and is pioneering the application of alternative "green" power sources for the tug/barge marketplace worldwide. The firm has also expanded its product range with the introduction of new, high technology harbor and offshore tug designs. Comprehensive Power Proprietary  “Always On” / High Uptime  Reduced Maintenance  Reduced Weight and Smaller Footprint  Reduced Fuel Consumption  Reduced Emissions  Reduced Noise  Increased Safety Read about the PowerRing™ Marine Propulsion System for Workboats at www.ecomarinepropulsion.com We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  • 6. Page 6Comprehensive Power Proprietary  Custom motors and power electronics  Rugged packaging, including designs for subsea deployment  High uptime, long life We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
  • 7. Page 7 TeraTorq® High Performance Motors and Generators  Designed for long life use in harsh environments – rugged, sealed, and highly shock tolerant  Propriety design provides as much as 5X reductions in size and weight compared to motors and generators from other vendors  Low rotor inertia enables unmatched, precise control  High efficiency with direct liquid cooling, eliminating the need for a dedicated heat exchanger and blower  Scalable platform design with selectable mounting, shaft interface, housing, and cable entries TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged more than 4,000,000 hours of rugged field use. Comprehensive Power Proprietary
  • 8. TeraTorq® High Performance Motors and Generators  Compact and rugged high power motors based on a field proven scalable design  7 standard diameters with incremental length for added torque  13xx series: 13” diameter  160 to 1,200 ft-lbs  14xx series: 19” diameter  300 to 2,000 ft-lbs  26xx series: 26” diameter  1,500 to 6,000 ft-lbs  31xx series: 32” diameter  3,000 to 24,000 ft-lbs  39xx series: 42” diameter  6,000 to 54,000 ft-lbs  52xx series: 54” diameter  12,000 to 96,000 ft-lbs  78xx series: 74” diameter  26,000 to 214,000 ft-lbs  The same machine design functions well as a motor or a generator Page 8Comprehensive Power Proprietary
  • 9. Variable Speed Generator (VSG) Operation  Eliminate need for synchronization equipment and processes  System power can be independently regulated from multiple generators running at different speeds and voltages  Boost rectifiers convert output to regulated DC for drive lineup, so frequency doesn’t matter  Built-in fault protection  Reduce engine wear and maintenance  Reduce size and weight  Reduce fuel consumption and emissions Page 9Comprehensive Power Proprietary CAT C32 engine with a TeraTorq® generator About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
  • 10. The Most Advanced Modular Drive System The image on the right features multiple racks of TIM-270s, or TIMs (TeraTorq® Inverter Modules). Page 10Comprehensive Power Proprietary
  • 11. TIMs  200kW / 250Hp power, 9”x9”x25” modules, typically deployed in arrays  TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts needed to stock. Any TIM can be perform:  AC/DC Rectification  DC/AC Inversion  DC/DC Power Balancing  TIMs are used to:  Drive motors  Transfer power from a generator or other source  Transfer power to/from a switchboard or a battery bank Page 11Comprehensive Power Proprietary
  • 12. Theory of Operation - TIMs  Each module has 6 power terminals  DC plus, minus and ground  3 AC (input / output) phases  Connected to DC by IGBT switches  Current can flow in any direction based on switch control  IGBTs switch rapidly with Pulse Width Modulation (PWM) control  Output is smoothed by phase inductors  Harmonics are actively controlled and reduced  AC voltage is between DC plus and minus  AC phases provide or draw current on command, at any frequency from DC to 1,000 Hz  Modules automatically balance loads when connected in parallel  Can draw power from lower AC voltages with active power factor correction Page 12 05/02/2013Comprehensive Power Proprietary
  • 13. Motor Terminal Voltage with TIMs  Phase inductors in each TIM locally filter and contain the high frequency  Eliminates many of the problems seen with inverter driven motors  Eliminates the need for special cables and shielding Comprehensive Power Proprietary Page 13 05/02/2013
  • 14. TIMs  Designed for continuous “always on” redundant, fail- safe system operation  The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately  Such a failure will still yield continued system operation and avoid emergency equipment shutdown  TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation. Page 14Comprehensive Power Proprietary
  • 15. TFMs (TeraTorq® Frame Modules)  Modular, expandable drive mounting system  Power  Liquid cooling  Control  TFMs hold up to 4 TIMs  About 49” tall, 30.5” deep, 10” wide  All module connections are blind mate quick disconnect for safe and foolproof operation Page 15Comprehensive Power Proprietary
  • 16. TCM (TeraTorq® Control Module)  Controls the operation of TIM lineups, which may be connected to motors, generators, renewable energy sources, batteries, ultracaps, switchboards, etc  Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection  Support for web based data collection, troubleshooting, and preventative maintenance programs Page 16Comprehensive Power Proprietary
  • 17. Page 17Comprehensive Power Proprietary Custom Solutions Custom PM motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management, transmission, size and packaging requirements.
  • 18. FAQs  Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?  Yes you can (although we would like you to consider all of our equipment, including our motors and generators, our drives are compatible with products from other manufacturers).  Can a TIM really be replaced by non-factory personnel?  Yes. After following your defined safe lockout procedure for the drive line, just push a button and pull the handle to remove, and then slide a replacement in.  Can I use my own housing for my TIMs, TFMs, and TCMs?  Yes. we will assist your design efforts and support the deployment of the equipment within your own housing.  Also we sell rack systems and cabinets, and we have partners who also sell racks and cabinets for our power electronics. Page 18Comprehensive Power Proprietary
  • 19. FAQs (con’d)  If a TIM fails, does my system stop operating?  No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.  Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?  No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.  Can this drive and power electronics system function as a Microgrid?  Yes. TIM systems support power being supplied from one or multiple sources, including transformers, switchboards, grid connections, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks. Page 19Comprehensive Power Proprietary
  • 20. Page 20 Comprehensive Power Proprietary Summary  TeraTorq® Motors and generators are available up to 214,400ft-lb  Customizations include selectable mounting, shaft interface, housing, and cable entries  Custom designed motors, generators, and power electronics are also available  Our high performance equipment provides significant advantages around  Size, Weight, Control, Efficiency  Up time, Reliability, Ruggedness  TIMs/TFMs/TCMs  Power and control Comprehensive Power motors or 3rd party motors  “Always on”  Web based monitoring, control  Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd party motors
  • 21. Page 21 Comprehensive Power Proprietary Comprehensive Power Let us power your system. Jeff Sable, Director Sales and Marketing (508) 460-0010 jsable@comprehensivepower.com @jeffsable on Twitter