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LOCK N’ POP® pallet stabilisation

         what’s it all about?

          December 2011
                                                ®registered
           © Gransden Packaging Line Products   trademark of ITW
                         2011
Before we go on ...3 questions

• Are you interested in
  reducing costs in your
  supply chain?
• Is product damage in
  storage or transport an
  issue?
• Would you like to
  reduce the amount of
  plastic waste which you
  generate?

                      Gransden; August 2011
If you answered yes ... consider


• Continuous
  improvement (Kaizen)
  has been a part of our
  lives for many years and
  it has its limits




                      Gransden; August 2011
If you answered yes ... consider


• Continuous
  improvement (Kaizen)
  has been a part of our
  lives for many years and
  it has its limits
• Making a substantial
  improvement now
  requires a change of
  practice


                      Gransden; August 2011
LOCK N’ POP is a different way
                             of stabilising a pallet

• No more plastic wrap or
  other tertiary packaging
  waste
• No more product
  wastage in storage or
  transit; and
• No more plastic waste
  to manage



                      Gransden; August 2011
At the heart of a LOCK N’ POP
                               system is an adhesive

• LOCK N’ POP adhesives
  have high shear
  strength
  – This means that
    products do not easily
    move laterally on the
    pallet
  – They are stable during
    transit and damage is
    minimised


                        Gransden; August 2011
At the heart of a LOCK N’ POP
                                system is an adhesive

• LOCK N’ POP adhesives
  have high shear
  strength
• But they have low
  tensile or fracture
  strength
  – This means that it’s easy
    for operators to remove
    products from the pallet


                         Gransden; August 2011
LOCK N’ POP systems work with
                       most pallet loads: bags + sacks

• Bags and sacks
  –   Building materials
  –   Animal feed
  –   Plastic pellets
  –   Flour
  Paper and plastic




                           Gransden; August 2011
LOCK N’ POP systems also work
                          with cartons and boxes

• Bags and sacks
• Cartons and boxes
  – Wines and spirits
  – Consumer products
  – Beers and ciders
  Closed and open top
  cartons




                        Gransden; August 2011
and with shrink wrapped trays


• Bags and sacks
• Cartons and boxes
• Shrink wrapped trays
  – Soft drinks and mineral
    waters
  – Canned foods
  – Beers and ciders




                        Gransden; August 2011
The economics of LOCK N’ POP
                             systems are compelling

• Plastic film prices are
  driven by crude oil
  prices and there’s only
  one long term trend
   – Prices have trebled over
     the last 10 years
   – LOCK N’ POP products
     are made from natural
     products and their prices
     are not so volatile


                         Gransden; August 2011
The economics of LOCK N’ POP
                           systems are compelling

• Plastic film prices are
  driven by crude oil
  prices and there’s only
  one long term trend
• The cost of product
  damage is both money
  and reputation




                      Gransden; August 2011
The economics of LOCK N’ POP
                          systems are compelling

• Plastic film prices are
  driven by crude oil
  prices and there’s only
  one long term trend
• The cost of product
  damage is both money
  and reputation
• Waste disposal costs are
  also increasing

                      Gransden; August 2011
LOCK N’POP systems support
                         sustainability objectives

• LOCK N’ POP fluids have
  a low carbon foot print
• They are applied simply
  and without the use of
  heat
• When they are used
  there is less need for
  plastic packaging, less
  plastic waste

                     Gransden; August 2011
LOCK N’ POP fluids are all round
                                        good guys!

• They are based on
  natural materials
• They are water-based
  with FDA 175.105
  approved ingredients
  for indirect food contact
• They don’t prevent the
  recycling of the
  materials to which they
  adhere

                       Gransden; August 2011
LOCK N’ POP compares
                                        well with alternatives
                                           stretch wrap        hot melt   LOCK N' POP

            lower materials cost                 NO              YES         YES
in the
            lower energy usage                   NO              NO          YES
factory
            no health concerns                   YES             NO          YES

in storage
            less product damage                  NO              YES         YES
and transit

            less plastic waste                   NO              YES         YES
at the
            less retail pack damage              YES             NO          YES
customer
            easy packaging recycling             YES             NO          YES

© 2011 Gransden Packaging Line Products



                                       Gransden; August 2011
LOCK N’ POP systems are
                               recognised for their role

• LOCK N’POP is a
  Wallmart ‘sustainable
  value network’ partner




                     Gransden; August 2011
LOCK N’ POP systems are
                                recognised for their role

• LOCK N’POP is a
  Wallmart ‘sustainable
  value network’ partner
• LOCK N’ POP systems
  have been endorsed by
  Marks & Spencer for its
  plan A program




                      Gransden; August 2011
LOCK N’ POP systems are
                                recognised for their role

• LOCK N’POP is a
  Wallmart ‘sustainable
  value network’ partner
• LOCK N’ POP systems
  have been endorsed by
  Marks & Spencer for its
  plan A program
• LOCK N’ POP also
  supports Cadbury’s
  purple goes green
  initiative
                      Gransden; August 2011
And more broadly ... LOCK N’
                             POP is a part of ITW

• ITW is a sustainable
  packaging coalition
  partner
  – And ITW is a member of
    the sustainable
    packaging coalition




                      Gransden; August 2011
Some LOCK N’ POP customers in
           the UK and Ireland




   Gransden; August 2011
5 steps to converting to a LOCK
                                        N’ POP system

•   Do a sample
•   Check the economics
•   Perform a site survey
•   Run a trial
    – Agree clear objectives
    – Involve key stakeholders
    – Evaluate performance
• Place an order!


                          Gransden; August 2011
LOCK N’ POP pallet stabilisation

     it should all be clear now!

          December 2011

               Gransden; August 2011

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Gransden lock n' pop sales presentation

  • 1. LOCK N’ POP® pallet stabilisation what’s it all about? December 2011 ®registered © Gransden Packaging Line Products trademark of ITW 2011
  • 2. Before we go on ...3 questions • Are you interested in reducing costs in your supply chain? • Is product damage in storage or transport an issue? • Would you like to reduce the amount of plastic waste which you generate? Gransden; August 2011
  • 3. If you answered yes ... consider • Continuous improvement (Kaizen) has been a part of our lives for many years and it has its limits Gransden; August 2011
  • 4. If you answered yes ... consider • Continuous improvement (Kaizen) has been a part of our lives for many years and it has its limits • Making a substantial improvement now requires a change of practice Gransden; August 2011
  • 5. LOCK N’ POP is a different way of stabilising a pallet • No more plastic wrap or other tertiary packaging waste • No more product wastage in storage or transit; and • No more plastic waste to manage Gransden; August 2011
  • 6. At the heart of a LOCK N’ POP system is an adhesive • LOCK N’ POP adhesives have high shear strength – This means that products do not easily move laterally on the pallet – They are stable during transit and damage is minimised Gransden; August 2011
  • 7. At the heart of a LOCK N’ POP system is an adhesive • LOCK N’ POP adhesives have high shear strength • But they have low tensile or fracture strength – This means that it’s easy for operators to remove products from the pallet Gransden; August 2011
  • 8. LOCK N’ POP systems work with most pallet loads: bags + sacks • Bags and sacks – Building materials – Animal feed – Plastic pellets – Flour Paper and plastic Gransden; August 2011
  • 9. LOCK N’ POP systems also work with cartons and boxes • Bags and sacks • Cartons and boxes – Wines and spirits – Consumer products – Beers and ciders Closed and open top cartons Gransden; August 2011
  • 10. and with shrink wrapped trays • Bags and sacks • Cartons and boxes • Shrink wrapped trays – Soft drinks and mineral waters – Canned foods – Beers and ciders Gransden; August 2011
  • 11. The economics of LOCK N’ POP systems are compelling • Plastic film prices are driven by crude oil prices and there’s only one long term trend – Prices have trebled over the last 10 years – LOCK N’ POP products are made from natural products and their prices are not so volatile Gransden; August 2011
  • 12. The economics of LOCK N’ POP systems are compelling • Plastic film prices are driven by crude oil prices and there’s only one long term trend • The cost of product damage is both money and reputation Gransden; August 2011
  • 13. The economics of LOCK N’ POP systems are compelling • Plastic film prices are driven by crude oil prices and there’s only one long term trend • The cost of product damage is both money and reputation • Waste disposal costs are also increasing Gransden; August 2011
  • 14. LOCK N’POP systems support sustainability objectives • LOCK N’ POP fluids have a low carbon foot print • They are applied simply and without the use of heat • When they are used there is less need for plastic packaging, less plastic waste Gransden; August 2011
  • 15. LOCK N’ POP fluids are all round good guys! • They are based on natural materials • They are water-based with FDA 175.105 approved ingredients for indirect food contact • They don’t prevent the recycling of the materials to which they adhere Gransden; August 2011
  • 16. LOCK N’ POP compares well with alternatives stretch wrap hot melt LOCK N' POP lower materials cost NO YES YES in the lower energy usage NO NO YES factory no health concerns YES NO YES in storage less product damage NO YES YES and transit less plastic waste NO YES YES at the less retail pack damage YES NO YES customer easy packaging recycling YES NO YES © 2011 Gransden Packaging Line Products Gransden; August 2011
  • 17. LOCK N’ POP systems are recognised for their role • LOCK N’POP is a Wallmart ‘sustainable value network’ partner Gransden; August 2011
  • 18. LOCK N’ POP systems are recognised for their role • LOCK N’POP is a Wallmart ‘sustainable value network’ partner • LOCK N’ POP systems have been endorsed by Marks & Spencer for its plan A program Gransden; August 2011
  • 19. LOCK N’ POP systems are recognised for their role • LOCK N’POP is a Wallmart ‘sustainable value network’ partner • LOCK N’ POP systems have been endorsed by Marks & Spencer for its plan A program • LOCK N’ POP also supports Cadbury’s purple goes green initiative Gransden; August 2011
  • 20. And more broadly ... LOCK N’ POP is a part of ITW • ITW is a sustainable packaging coalition partner – And ITW is a member of the sustainable packaging coalition Gransden; August 2011
  • 21. Some LOCK N’ POP customers in the UK and Ireland Gransden; August 2011
  • 22. 5 steps to converting to a LOCK N’ POP system • Do a sample • Check the economics • Perform a site survey • Run a trial – Agree clear objectives – Involve key stakeholders – Evaluate performance • Place an order! Gransden; August 2011
  • 23. LOCK N’ POP pallet stabilisation it should all be clear now! December 2011 Gransden; August 2011