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5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION




   Organization, order,
    safety – everything
  needs to be top quality
5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION



Identification?
                                       Identification?




 Do we need or no?




                              Potential danger?
5S - WORKPLACE ORGANIZATION



                              Identification




                                        Order


   Potential danger?


                                    Location
5S - WORKPLACE ORGANIZATION


                                           Specify the
                                            location


                                      Determine the
                                       minimum and
                                      maximum levels

  Remove all
 unnecessary
                                          Suits in the
    items
                                          right place



                                      Clean table


   Renew the
     floor                    Dangerous
                                edges


    Remove
5S - WORKPLACE ORGANIZATION



  Sometimes we come upon
  an unwritten ‘rule’ that the   Do I have easy access
  cleaner the desk, the less          to keyboard?
    the desk owner does.
          So ?????




                                         How can I find
                                          what I need?




                                    And what do we
                                      have here?
5S - WORKPLACE ORGANIZATION



      Distribution?           Danger?




   Can you focus
   on your work in
    such chaos?
5S - WORKPLACE ORGANIZATION



    If you are not sure whether you need 5S rules to improve the organization of
    your surrounding workplace, do this simple test: open a document cabinet and
    answer the two questions looking at the nearest pile of papers.




       And question 2 : what does the
       document at the bottom of the
               pile refer to?




If you did not know the answer to at least one of the questions, you certainly
need 5S rules to organize your work in a better way
5S - WORKPLACE ORGANIZATION




                      Example 1 before introducing 5S
5S - WORKPLACE ORGANIZATION




                        Example 1 after introducing 5S
5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION




                   One of the primary
                  causes of these types
                     of waste is the
                   absence of 5S rules
5S - WORKPLACE ORGANIZATION

                         Overproduction


  How many products
  should there be and
  where should they be
        stored?
5S - WORKPLACE ORGANIZATION

                          Transport




    If transport over
considerable distances
 is required, problems
with locating the goods
          occur.
5S - WORKPLACE ORGANIZATION

                Transport




                                At work employees
                              often cover kilometers,
                               because certain tools
                              or materials are located
                                rather far from their
                                    workplaces
5S - WORKPLACE ORGANIZATION



                        Movement and waiting time 95% of the time

                        •  70 % - „placing in a queue”
                        •  20 % - „waiting”
                        •  5 % - moving to another process




       In the process 5 % of the time is

       •  processing
       •  loading/unloading
       •  changeover between operations
       •  changing the next item in a batch
5S - WORKPLACE ORGANIZATION



    If employees in their workplaces:
        •  often have to bend over to reach for a specific material
        •  have to lift excessively heavy items
        •  strain their eyes to notice certain items
        •  lack an organized workstation facilitating access to
          everything they need
        •  maintain a mess by inadequate identification or location
          of parts and materials

        then:
        After sometime they start producing faulty or defective parts

        Become exhausted quicker

        Are not committed to the company
5S - WORKPLACE ORGANIZATION

    What environment would you prefer to work in?
     The one below, where you cannot find anything
               and clean up rarely?
5S - WORKPLACE ORGANIZATION




              SYSTEM 5S
5S - WORKPLACE ORGANIZATION




                       COMPETITIVE
                        COMPANY




  When you lack stable foundations in the form of an organized
   workplace, all other improvement programs have a weak
                      chance of surviving
5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION
5S - WORKPLACE ORGANIZATION

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Presentation - introduction to 5S

  • 1. 5S - WORKPLACE ORGANIZATION
  • 2. 5S - WORKPLACE ORGANIZATION Organization, order, safety – everything needs to be top quality
  • 3. 5S - WORKPLACE ORGANIZATION
  • 4. 5S - WORKPLACE ORGANIZATION
  • 5. 5S - WORKPLACE ORGANIZATION Identification? Identification? Do we need or no? Potential danger?
  • 6. 5S - WORKPLACE ORGANIZATION Identification Order Potential danger? Location
  • 7. 5S - WORKPLACE ORGANIZATION Specify the location Determine the minimum and maximum levels Remove all unnecessary Suits in the items right place Clean table Renew the floor Dangerous edges Remove
  • 8. 5S - WORKPLACE ORGANIZATION Sometimes we come upon an unwritten ‘rule’ that the Do I have easy access cleaner the desk, the less to keyboard? the desk owner does. So ????? How can I find what I need? And what do we have here?
  • 9. 5S - WORKPLACE ORGANIZATION Distribution? Danger? Can you focus on your work in such chaos?
  • 10. 5S - WORKPLACE ORGANIZATION If you are not sure whether you need 5S rules to improve the organization of your surrounding workplace, do this simple test: open a document cabinet and answer the two questions looking at the nearest pile of papers. And question 2 : what does the document at the bottom of the pile refer to? If you did not know the answer to at least one of the questions, you certainly need 5S rules to organize your work in a better way
  • 11. 5S - WORKPLACE ORGANIZATION Example 1 before introducing 5S
  • 12. 5S - WORKPLACE ORGANIZATION Example 1 after introducing 5S
  • 13. 5S - WORKPLACE ORGANIZATION
  • 14. 5S - WORKPLACE ORGANIZATION
  • 15. 5S - WORKPLACE ORGANIZATION One of the primary causes of these types of waste is the absence of 5S rules
  • 16. 5S - WORKPLACE ORGANIZATION Overproduction How many products should there be and where should they be stored?
  • 17. 5S - WORKPLACE ORGANIZATION Transport If transport over considerable distances is required, problems with locating the goods occur.
  • 18. 5S - WORKPLACE ORGANIZATION Transport At work employees often cover kilometers, because certain tools or materials are located rather far from their workplaces
  • 19. 5S - WORKPLACE ORGANIZATION Movement and waiting time 95% of the time •  70 % - „placing in a queue” •  20 % - „waiting” •  5 % - moving to another process In the process 5 % of the time is •  processing •  loading/unloading •  changeover between operations •  changing the next item in a batch
  • 20. 5S - WORKPLACE ORGANIZATION If employees in their workplaces: •  often have to bend over to reach for a specific material •  have to lift excessively heavy items •  strain their eyes to notice certain items •  lack an organized workstation facilitating access to everything they need •  maintain a mess by inadequate identification or location of parts and materials then: After sometime they start producing faulty or defective parts Become exhausted quicker Are not committed to the company
  • 21. 5S - WORKPLACE ORGANIZATION What environment would you prefer to work in? The one below, where you cannot find anything and clean up rarely?
  • 22. 5S - WORKPLACE ORGANIZATION SYSTEM 5S
  • 23. 5S - WORKPLACE ORGANIZATION COMPETITIVE COMPANY When you lack stable foundations in the form of an organized workplace, all other improvement programs have a weak chance of surviving
  • 24. 5S - WORKPLACE ORGANIZATION
  • 25. 5S - WORKPLACE ORGANIZATION
  • 26. 5S - WORKPLACE ORGANIZATION