green manufacturing basics

1. Green ManufacturingGreen Manufacturing
By Jennifer TranBy Jennifer Tran
OISM 470 WOISM 470 W
Section 3Section 3

2. Topic OverviewTopic Overview
What is green manufacturing?What is green manufacturing?
GoalsGoals
Why green manufacturing.Why green manufacturing.
BenefitsBenefits

3. Topic OverviewTopic Overview
How it works?How it works?
Different AspectsDifferent Aspects
Example in the real world.Example in the real world.
SummarySummary

4. What is green manufacturing?What is green manufacturing?
Method for manufacturing that minimizesMethod for manufacturing that minimizes
waste and pollution achieved throughwaste and pollution achieved through
product and process design.product and process design.
Philosophy rather than an adopted processPhilosophy rather than an adopted process
or standard.or standard.

5. Green Manufacturing’s GoalGreen Manufacturing’s Goal
The goal of sustainability.The goal of sustainability.
• Every company when it comes to greenEvery company when it comes to green
manufacturing should be conserving naturalmanufacturing should be conserving natural
resources for future generations.resources for future generations.

6. Why Green Manufacturing?Why Green Manufacturing?
Manufacturer’s ResponsibilitiesManufacturer’s Responsibilities
• Where does a manufacturer’s responsibilityWhere does a manufacturer’s responsibility
end?end?
• What is an acceptable level of toxic emission?What is an acceptable level of toxic emission?

7. Benefits Of Green ManufacturingBenefits Of Green Manufacturing
Creates a great reputation to the public.Creates a great reputation to the public.
Saves useless cost.Saves useless cost.
Promotes Research and Design.Promotes Research and Design.

8. Process of Green ManufacturingProcess of Green Manufacturing
Companies move from traditional end-of-Companies move from traditional end-of-
pipe control to new technologies.pipe control to new technologies.
End-Of-Life ManagementEnd-Of-Life Management

9. Process of Green ManufacturingProcess of Green Manufacturing
Waste source reduction on the spot.Waste source reduction on the spot.
RecyclingRecycling
Virgin Materials are recycledVirgin Materials are recycled

10. Richard Florida, California Management, v3
Process of Green ManufacturingProcess of Green Manufacturing
Invest in production processInvest in production process
improvements rather than controlimprovements rather than control
technology.technology.
• $7.2 billion spent by corporate companies in$7.2 billion spent by corporate companies in
reducing pollution of which $3.2 billion wasreducing pollution of which $3.2 billion was
used for pollution process enhancement.used for pollution process enhancement.

11. Process of Green ManufacturingProcess of Green Manufacturing
Advanced manufacturing systemsAdvanced manufacturing systems
promotes green design and productionpromotes green design and production
strategies.strategies.
Development of innovative manufacturingDevelopment of innovative manufacturing
systems.systems.

12. Process of Green ManufacturingProcess of Green Manufacturing
Reduction in “leapfrogging from lily pad toReduction in “leapfrogging from lily pad to
lily pad.” (Bergstrom, 50)lily pad.” (Bergstrom, 50)
Substitute renewable sources for finiteSubstitute renewable sources for finite
ones.ones.
Funding research facilities.Funding research facilities.

13. Process of Green ManufacturingProcess of Green Manufacturing
Employee Recycling.Employee Recycling.
Companies must decide whether to make-Companies must decide whether to make-
or-buy.or-buy.

14. Different AspectsDifferent Aspects
JIT ManufacturingJIT Manufacturing
Zero Emission StrategyZero Emission Strategy
ISO 9000 and ISO 14000ISO 9000 and ISO 14000

15. What is JIT Manufacturing?What is JIT Manufacturing?
JIT ManufacturingJIT Manufacturing
• Aspect of Supply Chain ManagementAspect of Supply Chain Management
• Emphasis on continuous cost reduction andEmphasis on continuous cost reduction and
quality improvementquality improvement

16. Richard Florida, California Management, v3
What is Zero Emission?What is Zero Emission?
Zero EmissionZero Emission
• ““Elimination of all environmentally damagingElimination of all environmentally damaging
by products from the production process.”by products from the production process.”
• 16% of companies actively pursuing zero16% of companies actively pursuing zero
emission.emission.
• 85% of companies are pursuing reduced85% of companies are pursuing reduced
emission strategies.emission strategies.

17. What is ISO 9000 and ISO 14000?What is ISO 9000 and ISO 14000?
International Quality Standards used byInternational Quality Standards used by
companies on a voluntary basis.companies on a voluntary basis.
Motivates changesMotivates changes
Companies is following quality standardsCompanies is following quality standards
that are recognized.that are recognized.

18. Example of Green ManufacturingExample of Green Manufacturing
Murray Ohio Manufacturing CompanyMurray Ohio Manufacturing Company
• produces lawn mowers and bicyclesproduces lawn mowers and bicycles
Wanted to develop ways of reducing scrapWanted to develop ways of reducing scrap
metal.metal.

19. Murray Ohio ManufacturingMurray Ohio Manufacturing
Used a chlorinated oil with an additive ofUsed a chlorinated oil with an additive of
graphite to create heightened lubricity.graphite to create heightened lubricity.
• Oil was used as a stamping lubricantOil was used as a stamping lubricant
Looked at two different chemicalsLooked at two different chemicals
• Dry Coating ProductDry Coating Product
• ColdkoteColdkote

20. Murray Ohio ManufacturingMurray Ohio Manufacturing
Dry Coating ProductDry Coating Product
• Required machineryRequired machinery
needed 400ft in length.needed 400ft in length.
• Teflon coating that theTeflon coating that the
product left made theproduct left made the
sheets more slippery.sheets more slippery.
• Cost of machinery wasCost of machinery was
high.high.
ColdKoteColdKote
• System was 10ft inSystem was 10ft in
length.length.
• Non-oil lubricantNon-oil lubricant
• Cost of machinery hadCost of machinery had
a payback of sixa payback of six
months.months.

21. Coldkote the winnerColdkote the winner
The benefits of ColdkoteThe benefits of Coldkote
• scrap metal went from 9% to 1/10 of 1%.scrap metal went from 9% to 1/10 of 1%.
• Tool life increased 30-50%.Tool life increased 30-50%.
• Polish time went from 3-4days to once a day.Polish time went from 3-4days to once a day.

22. Green ManufacturingGreen Manufacturing
Coldkote Green ManufacturingColdkote Green Manufacturing
• The removal of Coldkote was used with a warmThe removal of Coldkote was used with a warm
alkaline bath.alkaline bath.
• Coldkote becomes a solid compound once itsColdkote becomes a solid compound once its
applied therefore reducing the amount ofapplied therefore reducing the amount of
spilling and dripping.spilling and dripping.
• Non-oil lubricant reduces toxicity of company’sNon-oil lubricant reduces toxicity of company’s
waste stream.waste stream.

23. Are you an expert on GreenAre you an expert on Green
Manufacturing?Manufacturing?
What is one of the benefit for greenWhat is one of the benefit for green
manufacturing?manufacturing?
Green manufacturing includes employees.Green manufacturing includes employees.
True or False. Explain.True or False. Explain.
Why should your company even think aboutWhy should your company even think about
green manufacturing?green manufacturing?

24. Answers for the non-experts.Answers for the non-experts.
One of the benefits of green manufacturingOne of the benefits of green manufacturing
would be reducing cost because in the endwould be reducing cost because in the end
the company may not have to shell outthe company may not have to shell out
money to remove the waste when wastemoney to remove the waste when waste
has already been eliminated on the firsthas already been eliminated on the first
step. ( Zero Emission Strategy )step. ( Zero Emission Strategy )

25. Answers for the non-experts.Answers for the non-experts.
Employees are included in every step of theEmployees are included in every step of the
green manufacturing process. In order togreen manufacturing process. In order to
have better quality which is linked to betterhave better quality which is linked to better
manufacturing services, employees mustmanufacturing services, employees must
be involved from the designing of thebe involved from the designing of the
process to just recycling office materials.process to just recycling office materials.

26. Answers for the non-expertAnswers for the non-expert
A company should consider greenA company should consider green
manufacturing because it makes theirmanufacturing because it makes their
standards a little higher in quality thanstandards a little higher in quality than
others. Saving cost and increasingothers. Saving cost and increasing
production could also be an incentive for aproduction could also be an incentive for a
company to even think about greencompany to even think about green
manufacturing.manufacturing.

27. SummarySummary
Green manufacturing is the elimination ofGreen manufacturing is the elimination of
waste through the production process.waste through the production process.
Companies must step up and takeCompanies must step up and take
responsibility for their actions.responsibility for their actions.
End-of-life management used more oftenEnd-of-life management used more often
then end-of-pipe control.then end-of-pipe control.

28. SummarySummary
Green manufacturing promotes innovativeGreen manufacturing promotes innovative
design.design.
Processes such as JIT and zero emissionProcesses such as JIT and zero emission
should be exercised by all companies.should be exercised by all companies.
Green manufacturing saves cost but moreGreen manufacturing saves cost but more
importantly it saves valuable resources.importantly it saves valuable resources.

29. BibliographyBibliography
Bergstrom, Robin. “Fighting the Good Fight atBergstrom, Robin. “Fighting the Good Fight at
Northrop,”Northrop,” Manufacturing ManagementManufacturing Management, v103,, v103,
Nov1991.Nov1991.
Bergstrom, Robin. “On Giving Due Thought toBergstrom, Robin. “On Giving Due Thought to
Afterthought,”Afterthought,” Manufacturing ManagementManufacturing Management,,
v103, Nov1991.v103, Nov1991.
Bergstrom, Robin. “Stamping Made Cleaner, “Bergstrom, Robin. “Stamping Made Cleaner, “
Manufacturing ManagementManufacturing Management, v103, Nov1991, v103, Nov1991

30. BibliographyBibliography
Florida, Richard, “The move to environmentallyFlorida, Richard, “The move to environmentally
conscious manufacturing,”conscious manufacturing,” CaliforniaCalifornia
Management,Management, vol39no1, Fall 1996.vol39no1, Fall 1996.
Gerngross, Tillman. “Green Manufacturing can beGerngross, Tillman. “Green Manufacturing can be
worse for environment,”worse for environment,” Daily University ScienceDaily University Science
NewsNews, Aug 24, 1999., Aug 24, 1999.