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Let there be CFL



An overview of the regulatory and
management issues necessary for a
successful CFL programme
Centre for Science and Environment
Study published in Down To Earth (January 15-
31, 2009)
CFLs: Our first leapfrog?

We have tracked many cases where people, not
connected to reliable energy sources have paid to move
to battery-CFL or even PV-CFL combination
Already substantial penetration of CFL in India --
reportedly 165 million units sold in 2007 (against 343
million units in the US)
The poor of India are leapfrogging from no
light/kerosene directly to the efficient -- CFL
They are providing the market -- this transition, which
will help the entire world is driven by them
But are the market/regulators up to the task?
Why CFLs?

• If 400 million bulbs are replaced by CFLs, the resultant
  saving would be to the tune of Rs 14,000 crore
• It would mean power saving of 31 billion units per annum
• The money saved from these could additionally fund a
  3500 Mw power plant in the county
• CFLs can work on 6-12 volt batteries,helping villages off
  the grid get illumination


This transition is being promoted and facilitated by states
  and schemes
Engineering the change

Price an important factor -- down but still not competitive
  with cheap incandescent bulbs -- Rs 75-150 against Rs 15

Large commercial consumers save enough to make
  transition, but bulk of consumers are small -- less than 50
  units per month, paying Rs 100 per month as power tariff

So, government/agency intervention necessary:
Schemes of states/agencies promoting CFL; seeking carbon
  credits to make up the short fall or not
Engineering..

BEE scheme -- Bachat Lamp Yojana -- distribute at Rs 10-
  15, recover the deficit from CDM credits --reach 400
  million households. In 2009, 650,000 CFL will be given in
  just two cities of Visakhapatnam and Yamunanagar.
  Osram is the company

Himachal Pradesh -- Atal Bijli Bachat Yogna -- county’s
  most ambitious CFL programme. Reaching 1.6 million
  households with an order of 6.4 million CFLs, costing Rs
  65 crore (had problems with cartel of big four who tried to
  fix price; delayed because of power factor decision). HP
  Socomec and Phoenix will supply
Engineering

Sirsa -- a district that has gone CFL -- selling at half price as
  printed on the packet (Rs 67.50 for 11 watts; Rs 75 for 15
  w; Rs 100 20 w) -- used dealer margins to reduce cost of
  CFL (50% higher than factory price)
Delhi -- Finolex scheme -- sold directly at half price
Nashik -- Between November 2005 to June 2006; Prayas
  evaluation found sale of 380,000 against target of
  300,000; substantial saving but quality issues
Mumbai -- Reliance energy -- pilot scheme
Now all on hold for central scheme?
Market: size and players

• Indian market is moving towards 200 million pieces
• Growing at nearly 40 per cent per year

• The market is complex with more than a dozen branded
  players and many more unbranded players

• Cross selling between manufacturers and brands are
  common (Philips or Phoenix is the biggest?)

• A huge chunk of the CFLs of different qualities are still
  imported from China (brought down market price to Rs
  40-50 per piece) -- new anti-dumping regulations?
Concerns

1. Number of CFLs sold in the market without BIS
   certification

2. PF of .85 made mandatory from January 1, 2009
   but industry opposition continues

3. Given the market structure, what other systems
   and standards are needed to ensure quality and
   life?
Mercury: the next problem

1. Currently there is no regulation to limit the
   amount of mercury going inside CFLs. Again
   Industry opposition
2. What: 1 mg CFL available; In India 3-13 mg of
   mercury; pellets or amalgams?
3. Need to set standards -- get the best in the world
   and even better to drive technology in big
   markets
4. No labelling standards of CFLs regarding the
   mercury toxicity on CFLs, in spite of BIS
   committee advice
Mercury: disposal?

1. RH Khwaja task force recomended a tax on CFLs to
   finance a disposal mechanism

2. It noted that major manufacturers had facilities to recycle
    CFLs in house that could be used for disposal

3. CPCB issued guidelines for disposal of CFL as part of its
    consent conditions -- no manufacturer has applied as yet

Without adequate conditions for disposal of CFL should
   schemes continue?
Way Forward
• Ensure strict standards for Mercury dosing of CFLs
• Use of amalgams or pellets instead of liquid to ensure the correct
dose of mercury inside CFL
• Strict standards to ensure mercury inside a CFL does not exceed 5
mg. The aim is to reduce to about 1 or 2 mg
• Strict standards to ensure that toxicity of mercury be labelled on every
CFL package along with the quantity of mercury present in that CFL
•Labels must also advise consumers on what to do in case the CFL
breaks
• Strict enforcement of .85 PF so that transmission and distribution
losses are minimised so that all the benefits of the CFL can be availed
• Set parameters to ensure that poor quality Chinese CFLs are heavily
taxed at point of entry so that they loose the edge of lower price
•Only long life CFLs with 10,000 hours must be allowed to be sold in the
market
Way Forward

• Proper recycling and disposal of CFLs is a must -- at
  manufacturers site or common? Or both with differing
  costs?
• Existing recycling facilities at manufacturing sites must be
  made available so that CFLs can be recycled even before
  the government mechanism is put in place
• Cost of disposal must be part of the cost of the CFL
• A system must involve buy back of burned out CFLs

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Cfl

  • 1. Let there be CFL An overview of the regulatory and management issues necessary for a successful CFL programme Centre for Science and Environment Study published in Down To Earth (January 15- 31, 2009)
  • 2. CFLs: Our first leapfrog? We have tracked many cases where people, not connected to reliable energy sources have paid to move to battery-CFL or even PV-CFL combination Already substantial penetration of CFL in India -- reportedly 165 million units sold in 2007 (against 343 million units in the US) The poor of India are leapfrogging from no light/kerosene directly to the efficient -- CFL They are providing the market -- this transition, which will help the entire world is driven by them But are the market/regulators up to the task?
  • 3. Why CFLs? • If 400 million bulbs are replaced by CFLs, the resultant saving would be to the tune of Rs 14,000 crore • It would mean power saving of 31 billion units per annum • The money saved from these could additionally fund a 3500 Mw power plant in the county • CFLs can work on 6-12 volt batteries,helping villages off the grid get illumination This transition is being promoted and facilitated by states and schemes
  • 4. Engineering the change Price an important factor -- down but still not competitive with cheap incandescent bulbs -- Rs 75-150 against Rs 15 Large commercial consumers save enough to make transition, but bulk of consumers are small -- less than 50 units per month, paying Rs 100 per month as power tariff So, government/agency intervention necessary: Schemes of states/agencies promoting CFL; seeking carbon credits to make up the short fall or not
  • 5. Engineering.. BEE scheme -- Bachat Lamp Yojana -- distribute at Rs 10- 15, recover the deficit from CDM credits --reach 400 million households. In 2009, 650,000 CFL will be given in just two cities of Visakhapatnam and Yamunanagar. Osram is the company Himachal Pradesh -- Atal Bijli Bachat Yogna -- county’s most ambitious CFL programme. Reaching 1.6 million households with an order of 6.4 million CFLs, costing Rs 65 crore (had problems with cartel of big four who tried to fix price; delayed because of power factor decision). HP Socomec and Phoenix will supply
  • 6. Engineering Sirsa -- a district that has gone CFL -- selling at half price as printed on the packet (Rs 67.50 for 11 watts; Rs 75 for 15 w; Rs 100 20 w) -- used dealer margins to reduce cost of CFL (50% higher than factory price) Delhi -- Finolex scheme -- sold directly at half price Nashik -- Between November 2005 to June 2006; Prayas evaluation found sale of 380,000 against target of 300,000; substantial saving but quality issues Mumbai -- Reliance energy -- pilot scheme Now all on hold for central scheme?
  • 7. Market: size and players • Indian market is moving towards 200 million pieces • Growing at nearly 40 per cent per year • The market is complex with more than a dozen branded players and many more unbranded players • Cross selling between manufacturers and brands are common (Philips or Phoenix is the biggest?) • A huge chunk of the CFLs of different qualities are still imported from China (brought down market price to Rs 40-50 per piece) -- new anti-dumping regulations?
  • 8. Concerns 1. Number of CFLs sold in the market without BIS certification 2. PF of .85 made mandatory from January 1, 2009 but industry opposition continues 3. Given the market structure, what other systems and standards are needed to ensure quality and life?
  • 9. Mercury: the next problem 1. Currently there is no regulation to limit the amount of mercury going inside CFLs. Again Industry opposition 2. What: 1 mg CFL available; In India 3-13 mg of mercury; pellets or amalgams? 3. Need to set standards -- get the best in the world and even better to drive technology in big markets 4. No labelling standards of CFLs regarding the mercury toxicity on CFLs, in spite of BIS committee advice
  • 10. Mercury: disposal? 1. RH Khwaja task force recomended a tax on CFLs to finance a disposal mechanism 2. It noted that major manufacturers had facilities to recycle CFLs in house that could be used for disposal 3. CPCB issued guidelines for disposal of CFL as part of its consent conditions -- no manufacturer has applied as yet Without adequate conditions for disposal of CFL should schemes continue?
  • 11. Way Forward • Ensure strict standards for Mercury dosing of CFLs • Use of amalgams or pellets instead of liquid to ensure the correct dose of mercury inside CFL • Strict standards to ensure mercury inside a CFL does not exceed 5 mg. The aim is to reduce to about 1 or 2 mg • Strict standards to ensure that toxicity of mercury be labelled on every CFL package along with the quantity of mercury present in that CFL •Labels must also advise consumers on what to do in case the CFL breaks • Strict enforcement of .85 PF so that transmission and distribution losses are minimised so that all the benefits of the CFL can be availed • Set parameters to ensure that poor quality Chinese CFLs are heavily taxed at point of entry so that they loose the edge of lower price •Only long life CFLs with 10,000 hours must be allowed to be sold in the market
  • 12. Way Forward • Proper recycling and disposal of CFLs is a must -- at manufacturers site or common? Or both with differing costs? • Existing recycling facilities at manufacturing sites must be made available so that CFLs can be recycled even before the government mechanism is put in place • Cost of disposal must be part of the cost of the CFL • A system must involve buy back of burned out CFLs