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BASICS OF OPENPIT MINING

         I. Satyanarayana,
                          M.Tech,MBA,MCA



Dy. Manager, Project Planning, SCCL,

       isnindian@gmail.com,

              visit at

   www.slideshare.net/isnindian



                   ISN
ISN
• Mining is extracting
  ore or minerals from
  the ground

• An ore is a natural
  material with a high
  concentration of
  economically valuable
  minerals that can be
  mined for a profit


                          ISN
• There are two main types of mines.

     1)   Surface Mining

     2)   Subsurface Mining




                      ISN
STATUS OF OPEN PIT MINING
             Production: 2009-10

SCCL
• Underground------------ 11.97 MT (36 Mines)
• Opencast----------------- 38.45 MT (14 Mines)
• Over Burden------------ 248 M.Cum
CIL
• 473 mines owned:
• – 279 UG
• – 163 OC
• – 31 Mixed
• Production in 2009-10 was 388MT from OC and 43MT from
   UG

                            ISN
Mining Methods (Mode of Entry
  Shaft Mine         Incline Mine




                                        Incline




                                        Excavator



  Adit Mine             Opencast Mine


               ISN
MINING METHODS



                 COAL MINING
                  METHODS


UNDER GROUND   OPENCAST        SPECIAL MINING
   Methods      Methods           Methods

                          Hydraulic
                                       Gassification
                           Mining

                  ISN
What is Opencast Mining
• Opencast mining is also known as Open pit mining, Open cut
  Mining, Surface or Strip Mining.

• The coal upto economical depth will be excavated by OC Method.

• The current operating depth of OC mines in SCCL is about 200m and
  SCCL proposed to operate OC mines upto a depth of 420m. Ex: MNG
  OC II Extension Project.

• The overburden and the Coal are excavated in long strips of a few
  meters thickness.




                               ISN
SURFACE MINING
• Based on System of Mining
  –    Continuous & Discontinuous
• Based on Mechansiation
  –    Manual & Mechanised
• Based on method and nature of mining:
  1. Open-pit: Reclamation after completion
  2. Open-Cast: Reclamation during mining
  3. Quarries: stone, crushed rock, sand, gravel
  4. Strip Mining: removing surface coal in strips up to 50 m
     wide x 1 Km long
  5. Placer Mining
  6. Glory hole Mining




                              ISN
MECHANISED OPENCAST METHODS


                                          OPENCAST
                                           Methods


SHOVEL DUMPER SHOVEL DUMPER   Inpit Crussing         SURFACE   BUCKET WHEEL   HIGH WALL
 COMBINATION    Combination         and               MINER     EXCAVATOR       MINING
                   with         Conveyor
                 DRAGLINE      Technology



                                               ISN
SELECTION OF METHOD OF MINING

I. Physical Factors

a) Geological Disturbances
b) Mineable Reserves.
c) Area of Excavation ( Extensiveness )
d) Depth of mining.
e) Gradient of the Seam.
f) Thickness of the Seam & No.of seams.
g) Gassiness of the seam.
h) Proness to Spontaneous heating.
i) Strata of the seam / Seams.
j) Hydro - geological conditions.
                        ISN
II. Techno-Economical Factors

1. Stripping Ratio
2. Availability of technology / Machinery.
3. Availability of technical Skill ( HRD )
4. Capital investment.
5. Demand of Coal
6. Network of power lines, roads & railway
   lines, water supply lines, railway sidings
7. Townships
8. Coal handling plants
9. Workshops
10.Life of the mine (optimum 25 years)
11.Work Culture
                     ISN
III. SOCIO ECONOMIC CONSIDERATIONS

     1. Socio economic status of the area
     2. Requirement of land(Pvt, Govt, Forest
        etc.,)
     3. R&R consideration
     4. Environmental issues
     5. Archaeological constructions
     6. Bio reserves
     7. EMP Clearance from.
       * APSPCB , MOEF, Ministry of Forestry
       * Requires public clearance also
   8.Government policies
     * IRR ( 12% )
     * LPG             ISN
Ideal conditions (Suitability) for Opencast Mining

  1.   Thickness of coal seams- > 5m

  2.   Flat gradient              -       < 1 in 6

  3.   Strike length              -       > 1 km

  4.   No.of seams                -       Less the better,
                                  with higher thickness

  5.   Coal without stone bands

  6.   Free from surface structures / features.

  7.   Preferably non-forest land.

  8.   Availability of adequate place for dumping.

  9.   Stripping ratio depending on quality of the coal
                              ISN
Advantages of opencast mining
 There is no problem of ventilation
 There is no problem of Roof control, supports
 There is no problem of lighting in daytime.
Percentage of coal extraction is much higher (about
90%) than that of Underground mining (30-60%)
 High OMS
 Much productivity / profits.
 Quick returns on capital investment.
 Dangers & Hazards are less compare to U/G Mines.
 There is no risk of gas explosion.
 Large-scale mechanisation is possible.
 Gestation period is less
                        ISN
Disadvantages of opencast mining

 •Work is affected by weather.
 •Land degradation by mining.
 •Deforestation.
 •Pollution( water, Air, Land, Noise ).
 •The method is uneconomic for workings
 Deeper Depths, cities and under sea/rivers.
 •The quarried area and OB dump heaps
 present an unpleasant sight.




                      ISN
FINAL PIT LAYOUT




        ISN
TERMINOLOGY




       ISN
STRIPPING RATIO
AMOUNT OF OVERBURDEN REMOVED IN MINING A UNIT OF
MINERAL




                      ISN
ISN
OPEN PIT MINE




     ISN
ISN
ISN
OPERATIONS IN OPM
• LEVELLING BY DOZING
• DRILLING.
• BLASTING
• REMOVAL OF OVERBURDEN
• DUMPING, BACK FILLING,
   RECLAMATION
• EXTRACTION OF COAL
• TRANSPORTING to (CHP, CSP, FLOOD
LOADING SYSTEM, Rapid loading etc.,)

                  ISN
OPERATIONS IN OPM




        ISN
Thank you all,




 ISN

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Basics of Openpit Mining: Methods, Terminology & Operations

  • 1. BASICS OF OPENPIT MINING I. Satyanarayana, M.Tech,MBA,MCA Dy. Manager, Project Planning, SCCL, isnindian@gmail.com, visit at www.slideshare.net/isnindian ISN
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  • 3. • Mining is extracting ore or minerals from the ground • An ore is a natural material with a high concentration of economically valuable minerals that can be mined for a profit ISN
  • 4. • There are two main types of mines. 1) Surface Mining 2) Subsurface Mining ISN
  • 5. STATUS OF OPEN PIT MINING Production: 2009-10 SCCL • Underground------------ 11.97 MT (36 Mines) • Opencast----------------- 38.45 MT (14 Mines) • Over Burden------------ 248 M.Cum CIL • 473 mines owned: • – 279 UG • – 163 OC • – 31 Mixed • Production in 2009-10 was 388MT from OC and 43MT from UG ISN
  • 6. Mining Methods (Mode of Entry Shaft Mine Incline Mine Incline Excavator Adit Mine Opencast Mine ISN
  • 7. MINING METHODS COAL MINING METHODS UNDER GROUND OPENCAST SPECIAL MINING Methods Methods Methods Hydraulic Gassification Mining ISN
  • 8. What is Opencast Mining • Opencast mining is also known as Open pit mining, Open cut Mining, Surface or Strip Mining. • The coal upto economical depth will be excavated by OC Method. • The current operating depth of OC mines in SCCL is about 200m and SCCL proposed to operate OC mines upto a depth of 420m. Ex: MNG OC II Extension Project. • The overburden and the Coal are excavated in long strips of a few meters thickness. ISN
  • 9. SURFACE MINING • Based on System of Mining – Continuous & Discontinuous • Based on Mechansiation – Manual & Mechanised • Based on method and nature of mining: 1. Open-pit: Reclamation after completion 2. Open-Cast: Reclamation during mining 3. Quarries: stone, crushed rock, sand, gravel 4. Strip Mining: removing surface coal in strips up to 50 m wide x 1 Km long 5. Placer Mining 6. Glory hole Mining ISN
  • 10. MECHANISED OPENCAST METHODS OPENCAST Methods SHOVEL DUMPER SHOVEL DUMPER Inpit Crussing SURFACE BUCKET WHEEL HIGH WALL COMBINATION Combination and MINER EXCAVATOR MINING with Conveyor DRAGLINE Technology ISN
  • 11. SELECTION OF METHOD OF MINING I. Physical Factors a) Geological Disturbances b) Mineable Reserves. c) Area of Excavation ( Extensiveness ) d) Depth of mining. e) Gradient of the Seam. f) Thickness of the Seam & No.of seams. g) Gassiness of the seam. h) Proness to Spontaneous heating. i) Strata of the seam / Seams. j) Hydro - geological conditions. ISN
  • 12. II. Techno-Economical Factors 1. Stripping Ratio 2. Availability of technology / Machinery. 3. Availability of technical Skill ( HRD ) 4. Capital investment. 5. Demand of Coal 6. Network of power lines, roads & railway lines, water supply lines, railway sidings 7. Townships 8. Coal handling plants 9. Workshops 10.Life of the mine (optimum 25 years) 11.Work Culture ISN
  • 13. III. SOCIO ECONOMIC CONSIDERATIONS 1. Socio economic status of the area 2. Requirement of land(Pvt, Govt, Forest etc.,) 3. R&R consideration 4. Environmental issues 5. Archaeological constructions 6. Bio reserves 7. EMP Clearance from. * APSPCB , MOEF, Ministry of Forestry * Requires public clearance also 8.Government policies * IRR ( 12% ) * LPG ISN
  • 14. Ideal conditions (Suitability) for Opencast Mining 1. Thickness of coal seams- > 5m 2. Flat gradient - < 1 in 6 3. Strike length - > 1 km 4. No.of seams - Less the better, with higher thickness 5. Coal without stone bands 6. Free from surface structures / features. 7. Preferably non-forest land. 8. Availability of adequate place for dumping. 9. Stripping ratio depending on quality of the coal ISN
  • 15. Advantages of opencast mining There is no problem of ventilation There is no problem of Roof control, supports There is no problem of lighting in daytime. Percentage of coal extraction is much higher (about 90%) than that of Underground mining (30-60%) High OMS Much productivity / profits. Quick returns on capital investment. Dangers & Hazards are less compare to U/G Mines. There is no risk of gas explosion. Large-scale mechanisation is possible. Gestation period is less ISN
  • 16. Disadvantages of opencast mining •Work is affected by weather. •Land degradation by mining. •Deforestation. •Pollution( water, Air, Land, Noise ). •The method is uneconomic for workings Deeper Depths, cities and under sea/rivers. •The quarried area and OB dump heaps present an unpleasant sight. ISN
  • 18. TERMINOLOGY ISN
  • 19. STRIPPING RATIO AMOUNT OF OVERBURDEN REMOVED IN MINING A UNIT OF MINERAL ISN
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  • 24. OPERATIONS IN OPM • LEVELLING BY DOZING • DRILLING. • BLASTING • REMOVAL OF OVERBURDEN • DUMPING, BACK FILLING, RECLAMATION • EXTRACTION OF COAL • TRANSPORTING to (CHP, CSP, FLOOD LOADING SYSTEM, Rapid loading etc.,) ISN