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DEVELOPMENT OF FIXED WING VTOL UAV.
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 656 DEVELOPMENT OF FIXED WING VTOL UAV. Ketan R. Mhaske1, Ashish K.M Singh2, Krishna B. Jadhav3, Dr. Sunil V. Dingare4, 1U.G Student, Dept. of Aerospace Engineering, MIT School of Engineering, Pune India, 2U.G Student, Dept. of Aerospace Engineering, MIT School of Engineering, Pune India, 3Assistant Professor, Dept. of Aerospace Engineering, MIT School of Engineering, Pune India, 4Head of Dept. of Aerospace Engineering, MIT School of Engineering, Pune India. ----------------------------------------------------------------------***----------------------------------------------------------------------- Abstract: Modern unmanned aerial vehicles have grown mature enough to be applied to countless applications. However, they have limitations based on flight ranges and manoeuvrability. Conventional fixed-wing UAVs can fly long distances, but they need runways or open spaces for takeoff. On the other hand, the most popular multi-rotor have extremely manoeuvrable characteristics, but their slower speeds and relative higher power consumption mean that they cannot be used for long-distance flights. VTOL UAVs have the manoeuvrability of Multi-Rotor UAVs while having the speed to cover greater distances. In this project, we propose a hybrid VTOL UAV with these advantages. There is a detailed discussion of the design methodologies and manufacturing process, followed by several flight tests to validate the concept. There is a challenge associated with fixed-wing UAVs, which often cannot operate effectively in confined airspace. As a result, UAVs are usually required to operate at low speeds and altitudes in an urban setting where runway usage is impossible. Fixed-wing VTOL is a promising trend that may help resolve this issue. During this project, we will present the design and calculations of a VTOL fixed-wing UAV using the Dual System or Extra Propulsion system for VTOL & In every aspect of VTOL UAV design, implementation, onboard equipment integration, and ground station support. Furthermore, with the appropriate controller, the VTOL UAV can achieve full autonomous in an outdoor environment. [1] Keywords —Airfoil, Angle of attack, Aspect Ratio, Computational Fluid Dynamics, NACA, Fixed wing, UAV, VTOL I. INTRODUCTION VTOL Fixed-Wing UAVs combine the benefits of multi- rotor platforms with fixed-wing drones and transition between the two modes during flight. The ability to vertically take off and land, without the need for a launcher or runway, means these drones can be operated in almost any location. Modern UAVs available on the market are mature enough to cover countless areas of application. UAVs have their limitations in terms of flight range and manoeuvrability. Conventional fixed-wing UAVs can fly long distances, but require runways or open spaces to take off. On the flip side, the most popular multi- rotor UAVs are extremely manoeuvrable, but cannot be used for long-haul flights due to their slower speeds and relatively higher power consumption. This project suggests the implementation of a hybrid VTOL UAV that has the manoeuvring advantage of a multi-rotor UAV, while they can travel fast to cover greater distances. Pros Cons Typical Uses Multi- Rotor Accessibility Ease of use VTOL & hover flight Short flight time Small payload capacity Aerial photography and Video Aerial Inspection Good camera control Can operate in a confined area Fixed- Wing Long Endurance Large area coverage Fast flight speed Launch and recovery needs a lot of space No VTOL/ hover Harder to fly, more training needed Expensive Aerial Mapping, Pipeline and Power line inspection Table.1. Comparison between Multi rotor & fixed wing. II. CONCEPTUAL DESIGN Conceptual design is an early phase of the design process, in which the broad outlines of function and form of something are articulated. During the conceptual design phase of a new aircraft, designers will evaluate a large number of different
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 657 concepts, searching for the one that meets the requirements in the best way. This means that they need to iteratively cycle through sketching a concept, analyze it and evaluate and compare its performances. Conceptual Design is a step-by-step process, we start with mission requirements as per requirement weight estimation is done for the mission. Weight estimation is an iterative process depending upon ‘Geometric Constraints’, ’Airfoil Selection and ‘Performance parameter’ once the configuration is selected, then the empirical estimation of stability and performance is done and based on that power plant selection is done. A. Weight Estimation Conceptual Design Calculations: Table.2. Weight Estimation. Weight estimation is important because it is basic for mission requirements. Most of the item weights can be decided by doing a market survey, like for payload, battery, avionics and motor whereas for frame weight it is an assumption. After weight estimation, we can move to the next step which is airfoil selection now we know the weight so we need an airfoil which can produce enough weight as a wing. B. Airfoil Selection For the selection of airfoil first, we have to decide the cruise velocity after deciding velocity then we calculate the Reynolds number to get airfoil data so for this we decided on a range of velocity which is 15 m/s to 30 m/s after calculating these velocities we get a range of Reynolds number which is shown below. The Reynolds number is calculated from: Where: v = velocity of the fluid l = The characteristics length, the chord width of an airfoil = The density of the fluid = The dynamic viscosity of the fluid = The Kinematic viscosity of the fluid Reynolds Number range at 120 m altitude for velocity 15m/s & 30 m/s is 300,000 to 600,000. Now after getting the range of Reynolds number, we have to choose some good lift generating airfoils. We had 4 options for the airfoil Fig.1. NACA 4415 Fig.2. NACA 2412 Fig.3. S1223 Fig.4. NACA 23012 All the above airfoils have good performance in the selected range of Reynolds number but comparing them together in XFLR-5.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 658 Fig.5.CL vs alpha graph Fig.6.CL vs CD graph fits the requirement. So, we choose NACA 4415 to work on. The main reason for choosing this airfoil is the same lift as NACA 4412 but more thickness so it is beneficial for spar attachment due to more thickness our spar will be greater so it will give more reinforcement and support. C. Calculations MTOW = 8 Kg, V = 16.66 m/s, , S = 0.58 Choosing AR = 9 b = 2.28 m c = 0.25 m Fig.8. 2D Sketch of Wing Tail Sizing by Volume Method Fig.7.CL/ CD vs alpha graph Hence, from the above graph, we can say that NACA 4412
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 659 we are taking a V tail in this design so because of that we are adding both the vertical and horizontal tail areas to get desired surface area. Choosing AR for tail = 4 b = 0.5 m Fig.9. Tail semi span. For V tail angle calculation Fig.10.V-tail angle between 2 tail span. III. PRELIMINARY DESIGN Sr no Parameters Value 1 VTOL T/W Ratio 2.0 2 FF T/W Ratio 0.5 3 Wingspan 2.28 m 4 Mean Chord Length 0.25 m 5 Root Chord 0.29 m 6 Tip Chord 0.22 m 7 Taper Ratio 0.75 8 Cruise velocity 16.66 m/s 9 Wing Surface Area 10 Maximum Takeoff weight 8 Kg 11 Horizontal tail area 12 Vertical tail area 0.0626 13 V- tail Angle 14 HT volume coefficient 0.50 15 VT volume coefficient 0.04 Table.3. Finalized Parameters for analysis Designing the wing on XFLR-5 to get the coefficient of lift and coefficient of drag, to know whether the values will be efficient or not. The value of CL we got from XFLR-5 is around 0.66 at 2.5 AOA.
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 660 Fig.11.Wing Analysis in XFLR-5. To validate this result, we also did a CFD analysis on Fluent. For CFD analysis in fluent, we start with designing the wing and then an enclosure around the wing, the dimension of the enclosure is 2.5b in front and 5b behind. Fig.12.Wing Geometry in Design Modeller. Moving towards meshing, element size of 50 mm. the orthogonal quality around minimum 1.39e-2 and maximum 0.9915. The total element count is around0.78 million. Fig.13.Meshing of Wing in Ansys. Table.4.Details of Mesh. The Numerical setup for simulation was the K-epsilon turbulence model. The velocity was 16.667 m/s and the operating pressure of 101325 Pa. The P-V coupling was selected to be SIMPLE with the second order. The simulation was around for 800 iterations. For results, pressure contour was observed on the wing and velocity contour around the wing and coefficient of lift graph. Fig.14 Pressure Contours.
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 661 Fig.15. Velocity Contours Fig.16. Coefficient of Lift Graph The value of the coefficient of lift we got from CFD analysis was 0.60, which has around a 6% error with respect to the XFLR-5 result. Hence, we can say our result is validated. Fig.17. Fuselage Side View. After the results for the coefficient of lift are validated. We can move towards designing the model on Solidworks software. Fig.18. Final Fixed Wing CAD Model. IV. DETAIL DESIGN Here, making the model more streamlined and efficient is the goal and adding the booms for VTOL motors. After the CAD Modelling, we move towards CFD analysis. Fig.19. Fixed-wing VTOL Top View Fig.20. Fixed-Wing VTOL Isometric View.
7.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 662 The domain for the model was 5b in front 10b behind the model and 10b around. After the enclosure is ready, we start with the meshing of the whole model. We start with the surface mesh for the UAV and then the volume mesh of the enclosure domain. The mesh quality for mesh was Min 8.71e-3 Max 0.999. The skewness was contained under 0.95, and the growth rate was 1.2 to ensure smooth transition. Solver setup on fluent General Solver Pressure-Based Time Steady Energy Equations Off Model Spalart-Allmaras Curvature Correction On Table.5 Method Solution P-V Coupling SIMPLE Pseudo-Transient Off Warped Face Gradient Correction Off High Order Term Relaxation Off Table.6. For results, pressure contour was observed on the UAV and velocity contour around the UAV and coefficient of lift graph. Fig.21. Coefficient of Lift Graph Fig.22. Pressure Contour Fig.23. Pressure Contour top view Fig.24. Pressure Contour Side view. V. CONCLUSION Here we can conclude that using this methodology, we designed fixed wing VTOL UAV and further analyzing we got appreciative values for coeffient of lift and pressure contour suggesting the methodology was correct and simple to use. By modifying the needs accordingly, we can move forward for its prototyping and after a successful flight test of the prototype we are good to go for the final product manufacturing process. VI. REFERENCES [2] Watcharapol saengphet, chalothornT humthae, Conceptual design of fixed wing-vtol UAV for AED transport, Suranaree University of Technology. [3] Symon reza, samsul Mahmood, Performance analysis and comparison of high lift airfoil for low-speed
8.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 01 | Jan 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 663 unmanned aerial vehicle, National Institute of Technology Jamshedpur. [4] Haowei gu, ximin lyu, zexiang li, shaojie shen, fu zhang Development and experimental verification of a hybrid vertical take-off and landing (VTOL) unmanned aerial vehicle (UAV). [5] Mayurkumar kevadiya, Hemish A. Vaidya, “2d analysis of NACA 4412 airfoil,” Government College of Engineering, Valsad, Gujarat, India. [6] D.F. Finger, C. Braun, C. bil, The Impact of Electric Propulsion on the Performance of VTOL UAVs [7] Maxim Tyan1, Nhu Van Nguyen2, Sangho Kim1, and Jae-Woo Lee1, “Comprehensive preliminary sizing/resizing method for a fixed wing – VTOL electric UAV,” Kounkuk University. [8] Yucel Orkut Aktas , Ugur Ozdemir , Yasin Dereli , Ahmed Farabi Tarhan , Aykut Cetin , Aslihan Vuruskan , Burak Yuksek , Hande Cengiz , Serkan Basdemir , Mesut Ucar , Murat Genctav , Adil Yukselen , Ibrahim Ozkol , Metin Orhan Kaya , Gokhan Inalhan, “A Low-Cost Prototyping Approach for Design Analysis and Flight Testing of the TURAC VTOL UAV” . [9] Özgür Dündar, Mesut Bilici, Tarık Ünler,“ Design and performance analyses of a fixed wing battery VTOL UAV. [10] Karkera yathish, siddalingappa pk, sheldon mascarenhas, Chinthan dsouza & hitesh bali, “The design and development of transitional UAV configuration.” [11] Lance W. Traub, “Range and Endurance Estimates for Battery-Powered Aircraft,” Embry-Riddle Aeronautical University, Prescott, Arizona.
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