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Insulation Technologies and Materials


IEA - Building Envelope Technologies and Policies Workshop
       Thursday 17 & Friday 18 November 2011, Paris


         Shpresa Kotaji, Huntsman Environmental Affairs Manager
               Oliver Loebel, PU Europe Secretary General
Buildings represent the biggest energy
            saving potential

Estimated energy saving potential (%) 2020
    24%           25%

                               Residential
                               buildings
                                                        53% !
                               Commercial
                               buildings
                               Manufacturing
                               industry
                               Transport
    23%            28%
                               Source: COM(2006)545 final, 2006
Strategies for building energy saving

Trias Energetica: the most sustainable energy is saved energy


       1     Reduce the demand for energy by avoiding
            heat losses and implementing energy-saving
                             measures


              2     Use sustainable sources of
                   energy instead of finite fossil
                               fuels

                     3 Produce and use
                       fossil energy as
                           efficiently as
                             possible
How to reduce building energy demand ?


   Housing                 Commercial buildings




                    Many buildings e.g. deep-plan
                    air-conditioned offices will
                    have higher ventilation/cooling
                    energy compared to heating
4 Steps to Low Energy Buildings


               1.                                         2.                    3.                                      4.
  Orientation                                         Insulation +   Controlled                                       Efficient
   Compact                                            Airtightness   ventilation                                     lighting +
                                                                                                                    appliances




                                                                                                  heat
                                                                                                  reclaimed
                                                                                                  from
                                                                                                  ventilation air




                                                                        Typical modern Airtight house with
                                                                       house, 1 ac/h at MHVR to achieve
                                                                       natural pressure 0.5 ac/h,70% eff
                                                                       (2000 Standard) (LowHeat Standard)
                                                                                                                         A+++
                     Sun Rose
          Percentage of solar energy from different                        Ventilation
           directions (45o inclined plane) - London
                                                                            heat loss




Source: XCO2 - Insulation guide for Sustainability
How building insulation works


          Un-insulated wall                                  Insulated wall


                                           Low density material                      Fibrous
                                           with complex solid
                                           paths reduces
                        Convection         conduction
Conduction                                                                        Cellular
                               Radiation
                                           Air gaps with                      Cellular or fibrous
                                           reflective and                     structure of trapped
                                           low-emissivity                     gas pockets reduces
                                           surfaces block                     convection.
                                           radiation

 Inside              Outside                        Inside          Outside
The types of insulation materials
                                       and heat loss rate

   Classification of insulation materials
                      Fibrous      Cellular

         Mineral
        ‘inorganic’
                                              The key equation relating U-value
                                              (heat loss rate) to lambda (thermal
    Oil-derived                               conductivity) and thickness (d)
‘organic synthetic’



 Plant / animal
  ‘organic natural’

                                                                                    W/m · K



                                                                        W/m2 · K
                                                                                    m



                                              Note: highly approximate,
                                              issues like thermal bridging
                                              must be considered
The importance of building insulation
4 steps to insulation solution selection




         In new build and renovation
1. Design for low thermal conductivity

Insulation thickness at same U-value




                                       1. Target low U-value designs
                                       2. Consider any thickness
                  Polyurethane            restriction (especially in
                                          renovation)
Step 2. Choose fit for purpose solutions
           and quality products
 Typical        Pitched   Walkable     Walls   Ground
 applications    roofs    flat roofs            floor   Choice might be restricted due to
                                                        ‱  climate/exposure
 Polyurethane                                            – Wind, flood, rain 

 EPS                                                ‱  mechanical properties requirements
                                                             – Walkability
 XPS                                                ‱  thickness restriction
 Glass wool                                   
                                                        Quality and performance testing
 Stone wool                                         ‱  Prefer material with certified declared
                                                           thermal properties according to
 Cellulose                                             standards (e.g. CE marking, ASTM
)
 Hemp                                         
 Ensure insulation can be applied
 Ensure right ancillary materials are used to secure proper
  function
 Choose quality product with certified declared properties
Step 3. Design for durability and low
                failure risk
      Installation risks: all materials are vulnerable to poor installation
        leaving gaps or physical deterioration (compression). Good
                            workmanship is essential

                                                 Condensation: can reduce
                                                 thermal resistance and
                                                 damage building fabric

     Vapour permeability
                                                 Air movement at surface:
     presents risk of
                                                 can cause convection heat
     condensation
                                                 loss
       Leakiness - air                           Ageing: any degradation
       escaping carries                          to material or to thermal
       heat away                                 resistance from quoted
                                                 values over the lifetime,
                                                 including settlement or
                                                 compression
                Inside              Outside


 Ensure proper installation
 Ensure proper detailing to avoid premature
  performances losses
Step 4. Design for reduced building
             embodied environmental impacts
          1°optimise building         2°reduced embodied impact if that does
            energy-in-use               not compromise in-use performance


                                       AP                                     Energy use Cool continental
                                   Acidification                              Energy use Temperate Oceanic
                                                                              Energy use Temperate Mediterranean
                                                                              Construction materials
                                    POCP                                      Insulation materials
                                 Photochemical
 energy




                                ozone formation

                                       EP
                                 Eutrophication

                                     ODP
                                Ozone depletion


                                     GWP                                      Normalized to EU citizen
                                 Global warming

                                                  0    2        4         6               8              10        12

                                                      Normalised environmental impact EU citizen


 Designing for low energy              Insulation choice itself has
  increases the relative                 limited impact on the
  embodied impact, but
                  building embodied impacts
New trend - prefabricated
    elements/units

                            2


                            2
Highly insulated low energy houses
today’s technologies, available across the regions
Conclusions

   Almost half of our energy is used in buildings
   Today’s high performance insulation and thermal design can dramatically
    reduce heat losses – solutions are already available and applied across all
    regions, both in new build and renovation
   The choice of the most appropriate insulation product has to be decided
    on a case-by-case basis as it largely depends on the building type and
    design and climate zone
   The following principles must be respected when specifying insulation
    products for low energy buildings:
       Firstly design the building for low thermal losses
       Then, choose insulation products and solutions fit for the applications
       and, following this, ensure the longevity of the thermal performance over the
        lifetime of the building through choosing quality materials with certified
        performance levels.
       Finally, the environmental performance of suitable insulation products
        should be determined using an overall life cycle methodology
   There is an increasing trend to develop factory-made durable high quality
    building envelope elements combining high insulation level, high air-
    tightness and fast erection speed
Thank you for your attention




While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of
publication, nothing herein is to be construed as a warranty, express or otherwise. In all cases, it is the responsibility of the user to determine the
applicability of such information.

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Insulation Technologies and Materials

  • 1. Insulation Technologies and Materials IEA - Building Envelope Technologies and Policies Workshop Thursday 17 & Friday 18 November 2011, Paris Shpresa Kotaji, Huntsman Environmental Affairs Manager Oliver Loebel, PU Europe Secretary General
  • 2. Buildings represent the biggest energy saving potential Estimated energy saving potential (%) 2020 24% 25% Residential buildings 53% ! Commercial buildings Manufacturing industry Transport 23% 28% Source: COM(2006)545 final, 2006
  • 3. Strategies for building energy saving Trias Energetica: the most sustainable energy is saved energy 1 Reduce the demand for energy by avoiding heat losses and implementing energy-saving measures 2 Use sustainable sources of energy instead of finite fossil fuels 3 Produce and use fossil energy as efficiently as possible
  • 4. How to reduce building energy demand ? Housing Commercial buildings Many buildings e.g. deep-plan air-conditioned offices will have higher ventilation/cooling energy compared to heating
  • 5. 4 Steps to Low Energy Buildings 1. 2. 3. 4. Orientation Insulation + Controlled Efficient Compact Airtightness ventilation lighting + appliances heat reclaimed from ventilation air Typical modern Airtight house with house, 1 ac/h at MHVR to achieve natural pressure 0.5 ac/h,70% eff (2000 Standard) (LowHeat Standard) A+++ Sun Rose Percentage of solar energy from different Ventilation directions (45o inclined plane) - London heat loss Source: XCO2 - Insulation guide for Sustainability
  • 6. How building insulation works Un-insulated wall Insulated wall Low density material Fibrous with complex solid paths reduces Convection conduction Conduction Cellular Radiation Air gaps with Cellular or fibrous reflective and structure of trapped low-emissivity gas pockets reduces surfaces block convection. radiation Inside Outside Inside Outside
  • 7. The types of insulation materials and heat loss rate Classification of insulation materials Fibrous Cellular Mineral ‘inorganic’ The key equation relating U-value (heat loss rate) to lambda (thermal Oil-derived conductivity) and thickness (d) ‘organic synthetic’ Plant / animal ‘organic natural’ W/m · K W/m2 · K m Note: highly approximate, issues like thermal bridging must be considered
  • 8. The importance of building insulation
  • 9. 4 steps to insulation solution selection In new build and renovation
  • 10. 1. Design for low thermal conductivity Insulation thickness at same U-value 1. Target low U-value designs 2. Consider any thickness Polyurethane restriction (especially in renovation)
  • 11. Step 2. Choose fit for purpose solutions and quality products Typical Pitched Walkable Walls Ground applications roofs flat roofs floor Choice might be restricted due to ‱ climate/exposure Polyurethane     – Wind, flood, rain 
 EPS     ‱ mechanical properties requirements – Walkability XPS     ‱ thickness restriction Glass wool     Quality and performance testing Stone wool     ‱ Prefer material with certified declared thermal properties according to Cellulose     standards (e.g. CE marking, ASTM
) Hemp      Ensure insulation can be applied  Ensure right ancillary materials are used to secure proper function  Choose quality product with certified declared properties
  • 12. Step 3. Design for durability and low failure risk Installation risks: all materials are vulnerable to poor installation leaving gaps or physical deterioration (compression). Good workmanship is essential Condensation: can reduce thermal resistance and damage building fabric Vapour permeability Air movement at surface: presents risk of can cause convection heat condensation loss Leakiness - air Ageing: any degradation escaping carries to material or to thermal heat away resistance from quoted values over the lifetime, including settlement or compression Inside Outside  Ensure proper installation  Ensure proper detailing to avoid premature performances losses
  • 13. Step 4. Design for reduced building embodied environmental impacts 1°optimise building 2°reduced embodied impact if that does energy-in-use not compromise in-use performance AP Energy use Cool continental Acidification Energy use Temperate Oceanic Energy use Temperate Mediterranean Construction materials POCP Insulation materials Photochemical energy ozone formation EP Eutrophication ODP Ozone depletion GWP Normalized to EU citizen Global warming 0 2 4 6 8 10 12 Normalised environmental impact EU citizen  Designing for low energy  Insulation choice itself has increases the relative limited impact on the embodied impact, but
 building embodied impacts
  • 14. New trend - prefabricated elements/units 2 2
  • 15. Highly insulated low energy houses today’s technologies, available across the regions
  • 16. Conclusions  Almost half of our energy is used in buildings  Today’s high performance insulation and thermal design can dramatically reduce heat losses – solutions are already available and applied across all regions, both in new build and renovation  The choice of the most appropriate insulation product has to be decided on a case-by-case basis as it largely depends on the building type and design and climate zone  The following principles must be respected when specifying insulation products for low energy buildings:  Firstly design the building for low thermal losses  Then, choose insulation products and solutions fit for the applications  and, following this, ensure the longevity of the thermal performance over the lifetime of the building through choosing quality materials with certified performance levels.  Finally, the environmental performance of suitable insulation products should be determined using an overall life cycle methodology  There is an increasing trend to develop factory-made durable high quality building envelope elements combining high insulation level, high air- tightness and fast erection speed
  • 17. Thank you for your attention While all the information and recommendations in this publication are to the best of our knowledge, information and belief accurate at the date of publication, nothing herein is to be construed as a warranty, express or otherwise. In all cases, it is the responsibility of the user to determine the applicability of such information.