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Investment Materials and Lost-
Wax Casting
INDIAN DENTAL ACADEMY
Leader in continuing Dental Education
www.indiandentalacademy.com
Aims & objectives
At the end of this lecture you should
understand:
 The basis of the lost-wax casting process
 The role of investment materials in lost-wax
casting
 The effects of composition on the properties
of investments
www.indiandentalacademy.com
Lost wax
casting
www.indiandentalacademy.com
Example of a cast implant
superstructures
www.indiandentalacademy.com
Casting machines
www.indiandentalacademy.com
Cp titanium
- vacuum casting
www.indiandentalacademy.com
What do we require of investments?
An investment material to be used for a casting mould should
expand on setting and heating to compensate for the cooling of
the cast metal as it returns to room temperature.
The investment material should be of a suitable consistency for
adaptation to the wax model and have a reasonable setting
time.
To withstand the temperatures required for the casting process
there should be no distortion; no decomposition; the investment
should not fragment or disintegrate under the impact of the
molten metal; the material should be porous to allow the
escape of air and gases and the investment should be easily
removed from the casting after cooling.
www.indiandentalacademy.com
Casting errors
www.indiandentalacademy.com
What is the role of the refractory
in the investment material?
 A heat resistant material such as silica (SiO2)
 Silica has several allotropic forms
www.indiandentalacademy.com
How do we get the investments to
expand to compensate for alloy
shrinkage on cooling?
 Displacive transformations – change of bond angles causing a slight
shift in the relative positions of atoms
 Reconstructive transformations – conversion of one silica form to
another by breaking of bonds which requires much energy and
therefore, does not occur easily.
 Heating expansion – the combined effect of thermal expansion and
displacive expansion.
www.indiandentalacademy.com
Typical refractories in dental
investments: quartz & cristobalite
www.indiandentalacademy.com
The binder keeps the refractory
particles together.
 For gypsum bonded investments is based on
calcium sulphate hemihydrate (see plaster & stone)
 For phosphate bonded investments (see below)
www.indiandentalacademy.com
Heating the gypsum binder alone
without the refractory?
www.indiandentalacademy.com
What is the use of
expansion liquid?
 An example of a high expansion liquid is a form of silica sol in
water. In this instance the investment is able to set
hygroscopically.
www.indiandentalacademy.com
What are the effects of different
handling techniques?
 hygroscopic expansion
 water to powder ratio
www.indiandentalacademy.com
Aluminous cements
are used for cp-Titanium
 Aluminous cements have been developed for casting commercially
pure titanium. They have greater thermal stability and reduce the
interactions between the investment and the casting.www.indiandentalacademy.com
Ask yourselves !!
 What three types of expansion have been
considered ?
 What three types of investment have been
discussed ?
 What is the common fourth investment that is
described in dental materials texts, and is still
used, but more infrequently than the other three ?
 Why should investments be porous ?
www.indiandentalacademy.com

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Investment materials and lost wax casting /orthodontic courses by Indian dental academy 

  • 1. Investment Materials and Lost- Wax Casting INDIAN DENTAL ACADEMY Leader in continuing Dental Education www.indiandentalacademy.com
  • 2. Aims & objectives At the end of this lecture you should understand:  The basis of the lost-wax casting process  The role of investment materials in lost-wax casting  The effects of composition on the properties of investments www.indiandentalacademy.com
  • 4. Example of a cast implant superstructures www.indiandentalacademy.com
  • 6. Cp titanium - vacuum casting www.indiandentalacademy.com
  • 7. What do we require of investments? An investment material to be used for a casting mould should expand on setting and heating to compensate for the cooling of the cast metal as it returns to room temperature. The investment material should be of a suitable consistency for adaptation to the wax model and have a reasonable setting time. To withstand the temperatures required for the casting process there should be no distortion; no decomposition; the investment should not fragment or disintegrate under the impact of the molten metal; the material should be porous to allow the escape of air and gases and the investment should be easily removed from the casting after cooling. www.indiandentalacademy.com
  • 9. What is the role of the refractory in the investment material?  A heat resistant material such as silica (SiO2)  Silica has several allotropic forms www.indiandentalacademy.com
  • 10. How do we get the investments to expand to compensate for alloy shrinkage on cooling?  Displacive transformations – change of bond angles causing a slight shift in the relative positions of atoms  Reconstructive transformations – conversion of one silica form to another by breaking of bonds which requires much energy and therefore, does not occur easily.  Heating expansion – the combined effect of thermal expansion and displacive expansion. www.indiandentalacademy.com
  • 11. Typical refractories in dental investments: quartz & cristobalite www.indiandentalacademy.com
  • 12. The binder keeps the refractory particles together.  For gypsum bonded investments is based on calcium sulphate hemihydrate (see plaster & stone)  For phosphate bonded investments (see below) www.indiandentalacademy.com
  • 13. Heating the gypsum binder alone without the refractory? www.indiandentalacademy.com
  • 14. What is the use of expansion liquid?  An example of a high expansion liquid is a form of silica sol in water. In this instance the investment is able to set hygroscopically. www.indiandentalacademy.com
  • 15. What are the effects of different handling techniques?  hygroscopic expansion  water to powder ratio www.indiandentalacademy.com
  • 16. Aluminous cements are used for cp-Titanium  Aluminous cements have been developed for casting commercially pure titanium. They have greater thermal stability and reduce the interactions between the investment and the casting.www.indiandentalacademy.com
  • 17. Ask yourselves !!  What three types of expansion have been considered ?  What three types of investment have been discussed ?  What is the common fourth investment that is described in dental materials texts, and is still used, but more infrequently than the other three ?  Why should investments be porous ? www.indiandentalacademy.com

Hinweis der Redaktion

  1. Ti-O phase diagram required