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Biomass Based Net CO2-negative
Cogeneration – Performance
Study Using ASPEN Plus®

Kuntal Jana and Sudipta De*
Department of Mechanical Engineering
Jadavpur University
Kolkata- 700032
India
Some future options with fossil fuels………
• IGCC with carbon capture (pre-combustion
or post-combustion)
Oxy-fuel combustion and CO2 capture and
storage
Membranes specific for certain gases –
O2, CO2, H2 etc. and integration with existing
technology
Global Primary Bioenergy Supply

Global Bioenergy Electricity Generation 2000-10
Possible options ………..…..
• Biomass based power (CO2 – neutral).
• Improving energy efficiency and environment
performance (Cogeneration, Gasification)
• Reducing CO2 emission even more (net CO2 –
negative)
• Combining all these – possible future
sustainable options with efficient and net
CO2- negative power generation units.
• Challenges – technology maturity, scaling up….
Objective of the Present Work
Objective
• Model development of biomass integrated
gasification combined cogeneration (BIGCC) with
CO2 capture
• Simulation of the model by using ASPEN Plus®
• Defining a non-dimensional thermodynamic
performance parameter- capture performance
• Finding the optimum degree of CO2
capture,
based
on
thermodynamic
performance, i.e., capture performance
Schematic of biomass integrated gasification combined cogeneration with
post-combustion CO2 capture
GT-Cycle

Gasification

Water

HEATER

SYNGAS COMPRESSOR

SYNGAS CLEANER

GASIFIER

DRIER

Biomass
CO2 CAPTURE

Syngas

Air

ECONOMIZEREVAPORATOR

GAS
COOLER

Ash

CO2

SUPERHEATERREHEATER

GAS
TURBINE

COMBUSTOR

STEAM
TURBINE

PUMP

Air

AIR COMPRESSOR

CONDENSER

ST-Cycle

Steam

Vent
gas
Schematic of amine based CO2 capture process
Make-up amine

AMINE TREATMENT PLANT
Vent-gas
CO2
CO
Product2
Product
o

Amine (40 C)

ABSORBER
RICH-LEAN AMINE
HEAT EXCHANGER

o

Flue gas (40 C)

CONDENSER

PUMP
Rich-amine solution

FLUE GAS
COOLER

STRIPPER

SOX REMOVAL
UNIT

Lean-amine solution
Flue gas

Reboiler
B20
FLU-EXHS

TO-ATMP

FLU-EXIT

ECO-EVA

GAS-SEP
AMONI A

WATER

H2S
DRI ER

GT-SYN
W

RYI ELD
HP-WRK
SYN-COMW
HOT-BI O

HP-ST

SYN-COMP
RSTOIC

GAS-TURB

COMB-GAS

WET-BIO
DRY-BI O

BIOMASS

ECO-IN
W
GT-WORK

GIBS-OUT
COMP-SYN

DRY-FLSH

SPH-OUT

RH-IN

SPH-IN

Q
PUMP

FLUE-OUT
GT-AIR

Q-DECOMP

COMP-WRK

SEPARATE

HOT-FLUE

PUMP-W RK

GT-COMB
DECOMP

SPRH

SYN-GAS

Q-COND
FEED-WTR

SOLI D

RGIBBS

COMP-AI R

SYN-OUT

GASI -AIR
B18

LP-ST
COND

RH-OUT
LP-WRK

W

S3
C-SEP
PR-WTRI N

S5

LP-OUT

AIR-COMP

C-ASH

COLD-SYN
PRO-HT
PRW TROUT

S48

ASPEN Plus® model of BIGCC
CO2OUT

STRIPIN
STRIP

PUMP

TREATGAS

AB

COL-MEA

LEANMEA
POUT

Q
Q-MEA

RICHMEA

COL-FLU

HX
HOUT
HEATER
COOLER
Q-REB
FLUEGAS
MEAOUT

H2O-IN

H2O-OUT

Q

ASPEN Plus® model of Post-combustion CO2 capture
Model development & Simulation
• Simulation Software – ASPEN Plus ® (Developed by
MIT, DOE – USA)
• Biomass feed rate – 1000 kg/hr of sugarcane bagasse
• Property methods:
1. Gasification and GT-power generation - Peng-Robinson
equation of state with Boston Mathias alpha function (PRBM)
2. Carbon capture process - Electrolyte Non Random Two
Liquid (ELECNRTL)
3. Steam turbine power generation and process-steam
generation - Steam table (STEAM TA)
Operating Parameters
Configurations
Reaction in gasification
Air compression,
Syngas compression
Combustion air

Parameters
Pressure
Equivalence ratio
Pressure ratio
Isentropic efficiency
Mass flow rate

Value
1atm
25% of stoichiometric air
14
0.9
25% excess of stoichiometric air

Gas cleaning

Separation efficiency of solids particles

85%

Gas turbine combustor

Pressure
Heat duty
Discharge pressure
Isentropic efficiency
HP stage temperature
HP stage pressure
LP stage temperature
LP stage pressure
Temperature
Pressure
Isentropic efficiency
LP-ST discharge pressure
Temperature
Pressure
Amine concentration
CO2/amine (mole basis)

14atm
0
1atm
0.9
5380C
12.4MPa
5000C
3.2MPa
250C
1atm
0.92
0.07MPa
400C
1.7 bar
30% by mass
32%

Calculation type
No. of stages
Condenser type
Condenser pressure
Reboiler type
Distillate rate
Reflux ratio

Equilibrium
20
Partial vapor
10 psia
Kettle
1000 Kg/hr
0.10

Gas turbine
Superheater-Reheater

Feed water for ST cycle
HP and LP Steam turbine
Lean amine solution

Lean loading
Stripper column
Results
2.5

2

1.5

1

0.5

0
NET GT-POWER (MW)

LPST-POWER (MW)

HPST-POWER (MW)

TOTAL POWER (MW)

Power output of BIGCC with postcombustion CO2 capture

Variation of net-reboiler heat duty
with carbon capture efficiency

0.4
0.2
0
-0.2
-0.4
-0.6
-0.8

REBOILER HEAT
DUTY (MW)

UTILITY HEAT
(MW)

NET REBOILER
HEAT DUTY
(MW)

Heat consumption, Utility heat and net
reboiler heat of BIGCC with postcombustion CO2 capture
Variation of capture performance with carbon capture efficiency
Conclusions
• Reboiler heat duty increases sharply beyond
50% of CO2 capture
• For plants with CO2 capture, utility heat may be
utilized for CO2 capture process
• For net CO2 negative plant, operational
condition may be thermodynamically optimized
with selection of suitable carbon capture
efficiency (say, for this study 0-0.5).

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98 sudipta

  • 1. Biomass Based Net CO2-negative Cogeneration – Performance Study Using ASPEN Plus® Kuntal Jana and Sudipta De* Department of Mechanical Engineering Jadavpur University Kolkata- 700032 India
  • 2.
  • 3.
  • 4. Some future options with fossil fuels……… • IGCC with carbon capture (pre-combustion or post-combustion) Oxy-fuel combustion and CO2 capture and storage Membranes specific for certain gases – O2, CO2, H2 etc. and integration with existing technology
  • 5.
  • 6. Global Primary Bioenergy Supply Global Bioenergy Electricity Generation 2000-10
  • 7. Possible options ………..….. • Biomass based power (CO2 – neutral). • Improving energy efficiency and environment performance (Cogeneration, Gasification) • Reducing CO2 emission even more (net CO2 – negative) • Combining all these – possible future sustainable options with efficient and net CO2- negative power generation units. • Challenges – technology maturity, scaling up….
  • 8. Objective of the Present Work Objective • Model development of biomass integrated gasification combined cogeneration (BIGCC) with CO2 capture • Simulation of the model by using ASPEN Plus® • Defining a non-dimensional thermodynamic performance parameter- capture performance • Finding the optimum degree of CO2 capture, based on thermodynamic performance, i.e., capture performance
  • 9. Schematic of biomass integrated gasification combined cogeneration with post-combustion CO2 capture GT-Cycle Gasification Water HEATER SYNGAS COMPRESSOR SYNGAS CLEANER GASIFIER DRIER Biomass CO2 CAPTURE Syngas Air ECONOMIZEREVAPORATOR GAS COOLER Ash CO2 SUPERHEATERREHEATER GAS TURBINE COMBUSTOR STEAM TURBINE PUMP Air AIR COMPRESSOR CONDENSER ST-Cycle Steam Vent gas
  • 10. Schematic of amine based CO2 capture process Make-up amine AMINE TREATMENT PLANT Vent-gas CO2 CO Product2 Product o Amine (40 C) ABSORBER RICH-LEAN AMINE HEAT EXCHANGER o Flue gas (40 C) CONDENSER PUMP Rich-amine solution FLUE GAS COOLER STRIPPER SOX REMOVAL UNIT Lean-amine solution Flue gas Reboiler
  • 11. B20 FLU-EXHS TO-ATMP FLU-EXIT ECO-EVA GAS-SEP AMONI A WATER H2S DRI ER GT-SYN W RYI ELD HP-WRK SYN-COMW HOT-BI O HP-ST SYN-COMP RSTOIC GAS-TURB COMB-GAS WET-BIO DRY-BI O BIOMASS ECO-IN W GT-WORK GIBS-OUT COMP-SYN DRY-FLSH SPH-OUT RH-IN SPH-IN Q PUMP FLUE-OUT GT-AIR Q-DECOMP COMP-WRK SEPARATE HOT-FLUE PUMP-W RK GT-COMB DECOMP SPRH SYN-GAS Q-COND FEED-WTR SOLI D RGIBBS COMP-AI R SYN-OUT GASI -AIR B18 LP-ST COND RH-OUT LP-WRK W S3 C-SEP PR-WTRI N S5 LP-OUT AIR-COMP C-ASH COLD-SYN PRO-HT PRW TROUT S48 ASPEN Plus® model of BIGCC CO2OUT STRIPIN STRIP PUMP TREATGAS AB COL-MEA LEANMEA POUT Q Q-MEA RICHMEA COL-FLU HX HOUT HEATER COOLER Q-REB FLUEGAS MEAOUT H2O-IN H2O-OUT Q ASPEN Plus® model of Post-combustion CO2 capture
  • 12. Model development & Simulation • Simulation Software – ASPEN Plus ® (Developed by MIT, DOE – USA) • Biomass feed rate – 1000 kg/hr of sugarcane bagasse • Property methods: 1. Gasification and GT-power generation - Peng-Robinson equation of state with Boston Mathias alpha function (PRBM) 2. Carbon capture process - Electrolyte Non Random Two Liquid (ELECNRTL) 3. Steam turbine power generation and process-steam generation - Steam table (STEAM TA)
  • 13. Operating Parameters Configurations Reaction in gasification Air compression, Syngas compression Combustion air Parameters Pressure Equivalence ratio Pressure ratio Isentropic efficiency Mass flow rate Value 1atm 25% of stoichiometric air 14 0.9 25% excess of stoichiometric air Gas cleaning Separation efficiency of solids particles 85% Gas turbine combustor Pressure Heat duty Discharge pressure Isentropic efficiency HP stage temperature HP stage pressure LP stage temperature LP stage pressure Temperature Pressure Isentropic efficiency LP-ST discharge pressure Temperature Pressure Amine concentration CO2/amine (mole basis) 14atm 0 1atm 0.9 5380C 12.4MPa 5000C 3.2MPa 250C 1atm 0.92 0.07MPa 400C 1.7 bar 30% by mass 32% Calculation type No. of stages Condenser type Condenser pressure Reboiler type Distillate rate Reflux ratio Equilibrium 20 Partial vapor 10 psia Kettle 1000 Kg/hr 0.10 Gas turbine Superheater-Reheater Feed water for ST cycle HP and LP Steam turbine Lean amine solution Lean loading Stripper column
  • 14. Results 2.5 2 1.5 1 0.5 0 NET GT-POWER (MW) LPST-POWER (MW) HPST-POWER (MW) TOTAL POWER (MW) Power output of BIGCC with postcombustion CO2 capture Variation of net-reboiler heat duty with carbon capture efficiency 0.4 0.2 0 -0.2 -0.4 -0.6 -0.8 REBOILER HEAT DUTY (MW) UTILITY HEAT (MW) NET REBOILER HEAT DUTY (MW) Heat consumption, Utility heat and net reboiler heat of BIGCC with postcombustion CO2 capture
  • 15. Variation of capture performance with carbon capture efficiency
  • 16. Conclusions • Reboiler heat duty increases sharply beyond 50% of CO2 capture • For plants with CO2 capture, utility heat may be utilized for CO2 capture process • For net CO2 negative plant, operational condition may be thermodynamically optimized with selection of suitable carbon capture efficiency (say, for this study 0-0.5).