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Project «Variative system»




Association “Ukrainian Innovation Companies”                «Ukrainian Center of Commercialization and Technology Transfer»
49000, Ukraine, Dnepropetrovsk,                                                           49000, Ukraine, Dnepropetrovsk,
K.Marx av., 81                                                                                                K.Marx av., 81
Website: www.auic.com.ua                                                                          Website: www.cctt.com.ua
E-mail: auic@auic.com.ua                                                                           E-mail: cctt@cctt.com.ua
Phone / Fax: +38 (0562) 35-00-80                                                          Phone / Fax: +38 (056) 376-10-70
Solved Problems




                            High specific
 Stepped modified torque                         High cost       Low compactness
                            metal capacity




                              Significant
      Low dynamic                                   High               Low
                            operational and
      specifications                          energy-consuming      efficiency
                           technology costs
Benefits of innovation unit

                                        Application of new units in transmissions will:




                            Significantly expand the                                      Increase the reliability and    Reduce the capital intensity
 Delete a stepped                                                   Reduce
                            scope of variable speed                                       durability of machines and              of 2 times,
change of velocity                                            energy consumption
                                     drives                                                      mechanisms                  the cost of 10-25%
                                                  New units are capable to replace:




             Conventional motors,              Gearboxes,which
             which have a constant           discretely change the           Regulated electric                Friction and V-belt
              speed of rotation of         frequency of rotation of              devices                             variators
                 output shaft                    output shaft
Stages of the project and list of works

                I stage                              Volume of investment



 Design and manufacture of prototypes,       12
                                            months     172 505 $
  bench and field testing, certification.

                II stage

  Production of experimental-industrial      12
                                            months     321 250 $
    lot. Carrying out industrial trials.

                III stage

      Construction of the plant and
                                             32
 organization of the production capacity    months   326 901 750 $
   of 100,000 variant systems per year.
Integral project performance indicators




                               Investment
 Payback Period                                      Hurdle rate
                               profitability

                        Current stage of the project:
                      •	Laboratory model was made.
                   •	Laboratory tests were conducted.
                      •	Ukraine patent was obtained.
               •	Technical documentation was developed.
Product application areas

                                    Ukraine market,    CIS market,
               Product                                                             Application area
                                     units per year   units per year
               Automatic
1        variational gearboxes          85 000          900 000        Cars, trucks, buses and other equipment
                 for cars
               Automatic
2        variational gearboxes           6 000           80 000                 Tractors class 1,4 and 2
               for tractors
               Variational
             transmissions                                             Regulators step seeding seeders, combines
3                                       15 000          100 000
         for other agricultural                                                   and drive units, etc.
               equipment
               Variational
4            transmissions               1 500              -                      Military vehicles
          for military vehicles
              Variators for                                            Mechanical engineering, energy, mining
5                                      100 000          400 000
        generators and welders                                                      equipment
                                                                            Metal-cutting equipment,
6     Technology drives variators        3 000           20 000              conveyors, compressors,
                                                                            gas-pumping stations, etc.
               TOTAL:                  210 500          1 550 000
The volume of market and rate of market development
                         Capacity of the world market of variable systems
                                        1 000 000 000 000 $




                                               Ukraine
     China                                   $105 250 000                                        CIS
$270 000 000 000                                                                             $775 000 000
                             Market prices and their dynamics
                                                         The market value of    The rise
                               Variator                      products,         in prices,
                                                           thousands of $      % / year.
                       Automatic gearboxes
                                                                1-4
                         for automobiles
                                                                                  4-8
                       Automatic gearboxes
                                                                3-5
                           for tractors
                   Variators for agricultural vehicles
                   (Regulators step seeding seeders,            0,5-2
                    combines and drive units, etc.)
                                                                                 5-10
                   Variators for electric motors                0,5-5
                           Technology
                                                                0,5-5
      EU                 drives variators                                                         USA
$260 000 000 000                                                                            $265 000 000 000
Partners

    Customers:




      AvtoZAZ                    SE Yuzhmash            OJSC «Krasnaya Zvezda»        CJSC «Ukravtozapchast»           AvtoVAZ
    (Zaporozhye)               (Dnepropetrovsk)              (Kirovograd)                    (Kiev)                    (Togliatti)




                OJSC «Kherson combines»      Kharkov Tractor Plant         Minsk Tractor Plant        OJSC«Lipetsk tractor»
                       (Kherson)                  (Kharkov)                     (Minsk)                    (Lipetsk)


    Contractors:




    OJSC «Lozova Forging-        CJSC «Lugansk foundry-
                                                                      «Promsnab»             «Geophyspribor»        OJSC «Teploavtomat»
      Mechanical Plant»             mechanical plant»
                                                                     (Kramatorsk)                (Kiev)                 (Kharkov)
       (PM Lozovaja)                   (Lugansk)

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Project «Variative system»

  • 1. Project «Variative system» Association “Ukrainian Innovation Companies” «Ukrainian Center of Commercialization and Technology Transfer» 49000, Ukraine, Dnepropetrovsk, 49000, Ukraine, Dnepropetrovsk, K.Marx av., 81 K.Marx av., 81 Website: www.auic.com.ua Website: www.cctt.com.ua E-mail: auic@auic.com.ua E-mail: cctt@cctt.com.ua Phone / Fax: +38 (0562) 35-00-80 Phone / Fax: +38 (056) 376-10-70
  • 2. Solved Problems High specific Stepped modified torque High cost Low compactness metal capacity Significant Low dynamic High Low operational and specifications energy-consuming efficiency technology costs
  • 3. Benefits of innovation unit Application of new units in transmissions will: Significantly expand the Increase the reliability and Reduce the capital intensity Delete a stepped Reduce scope of variable speed durability of machines and of 2 times, change of velocity energy consumption drives mechanisms the cost of 10-25% New units are capable to replace: Conventional motors, Gearboxes,which which have a constant discretely change the Regulated electric Friction and V-belt speed of rotation of frequency of rotation of devices variators output shaft output shaft
  • 4. Stages of the project and list of works I stage Volume of investment Design and manufacture of prototypes, 12 months 172 505 $ bench and field testing, certification. II stage Production of experimental-industrial 12 months 321 250 $ lot. Carrying out industrial trials. III stage Construction of the plant and 32 organization of the production capacity months 326 901 750 $ of 100,000 variant systems per year.
  • 5. Integral project performance indicators Investment Payback Period Hurdle rate profitability Current stage of the project: • Laboratory model was made. • Laboratory tests were conducted. • Ukraine patent was obtained. • Technical documentation was developed.
  • 6. Product application areas Ukraine market, CIS market, Product Application area units per year units per year Automatic 1 variational gearboxes 85 000 900 000 Cars, trucks, buses and other equipment for cars Automatic 2 variational gearboxes 6 000 80 000 Tractors class 1,4 and 2 for tractors Variational transmissions Regulators step seeding seeders, combines 3 15 000 100 000 for other agricultural and drive units, etc. equipment Variational 4 transmissions 1 500 - Military vehicles for military vehicles Variators for Mechanical engineering, energy, mining 5 100 000 400 000 generators and welders equipment Metal-cutting equipment, 6 Technology drives variators 3 000 20 000 conveyors, compressors, gas-pumping stations, etc. TOTAL: 210 500 1 550 000
  • 7. The volume of market and rate of market development Capacity of the world market of variable systems 1 000 000 000 000 $ Ukraine China $105 250 000 CIS $270 000 000 000 $775 000 000 Market prices and their dynamics The market value of The rise Variator products, in prices, thousands of $ % / year. Automatic gearboxes 1-4 for automobiles 4-8 Automatic gearboxes 3-5 for tractors Variators for agricultural vehicles (Regulators step seeding seeders, 0,5-2 combines and drive units, etc.) 5-10 Variators for electric motors 0,5-5 Technology 0,5-5 EU drives variators USA $260 000 000 000 $265 000 000 000
  • 8. Partners Customers: AvtoZAZ SE Yuzhmash OJSC «Krasnaya Zvezda» CJSC «Ukravtozapchast» AvtoVAZ (Zaporozhye) (Dnepropetrovsk) (Kirovograd) (Kiev) (Togliatti) OJSC «Kherson combines» Kharkov Tractor Plant Minsk Tractor Plant OJSC«Lipetsk tractor» (Kherson) (Kharkov) (Minsk) (Lipetsk) Contractors: OJSC «Lozova Forging- CJSC «Lugansk foundry- «Promsnab» «Geophyspribor» OJSC «Teploavtomat» Mechanical Plant» mechanical plant» (Kramatorsk) (Kiev) (Kharkov) (PM Lozovaja) (Lugansk)