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Getting digital twin to enhance your assets
A user-focused and value-driven approach
Dr Jingfeng Xu
22/03/2023 – Australian Smart Water Utilities 2023
What I am going to cover?
• What is a digital twin?
• The digital twin methodology (not a technology)
• Integrating digital twin - user-focused and value-driven
• Exploration of Arup studies for flood forecasting, water quality, and
sewers
Digital Twin
Methodology not Technology
Methodology not Technology
• ‘Digital twin’ means many things
– Sometimes a misunderstood concept
– High on hype cycle (everything is a “digital
twin”)
• We know that it is a methodology, not a
technology
– A way of working, underpinned by full-
lifecycle information & data management
• We focus on the use cases & incremental value
of adopting and implementing a digital twin
approach
Image courtesy of the cdbb
A digital twin is a digital replica of
a physical thing.
The feedback loop of physical to
digital and digital to physical is
what makes a twin a twin, rather
than just a model or system.
Digital twins offer unparalleled
levels of insight into everything
from energy use, asset performance
to imminent maintenance
requirements.
What is a digital twin?
Digital twins
Data
Right-time,
not real time
Insights &
Interventions
Physical
Asset
Digital
Asset
What is a digital twin?
Water Treatment Filter Optimisation Case Study
Data
Water Quality
Environment Data
Maintenance Schedule
Insights & Interventions
Dashboarding & Informed decision making
Filter cleaning optimised
Achieve targets for carbon emissions
reduction
Physical Asset
Water Treatment Filter
Requires washing to
maintain water quality
Digital Asset
Digital twin is trained on
historic performance to
optimise operations
Benefits
Improved water quality
Reduced energy use
Reduced water usage
Digital twins can be used to solve
many different problems, the key is
that each digital twin is specific to its
use case and is developed according
to the available data.
It is about the process and
methodology, underpinned by full-
lifecycle information & data
management. That's why we refer to
it as a "digital twin approach".
The aim is that a digital twin is about
using a constellation of technologies
that work together and connect to
create a ‘single version of truth’ of the
system.
Why twin at all?
M AN AG IN G ASS ET S
Asset Control
Asset Performance
Asset Optimisation
ASS U R A N C E
Resilience
Safety
Regulatory Compliance
ST RAT EGY &
PLAN NI NG
Investment Planning
Scenario Planning
Twin Integration
Predictive
maintenance and
reduced maintenance
down time
Improved
regulatory
compliance
Planning
future
investments
and improving
the design of
new assets
Increased asset
flexibility and
optimisation
Improved scenario
planning and running
‘what if’ simulations
and scenarios
Provide valuable
insights on existing
asset performance
Improved user
experience,
increased
productivity and
usage
Benefits of twinning
Reduced energy
consumption and
carbon production
Our Water Sector Examples
Client-driven, purpose-built solutions
Sewer level
prediction
Our value proposition
A Digital Twin enabled platform combined with industry leading
advisory services.
We help our clients solve complex problems with their data, by
combining AI/ML tools with deep domain expertise.
River level
prediction
Water quality
prediction
Water treatment works
optimisation
Digital Twin Approach
Arup’s framework
MANAGE &
MAINTAIN TWIN
CREATE
BASELINE
DIGITAL TWIN
DEVELOP
USE CASE
• Help our clients
understand if asset
digitalisation is right
for them
• Determine use cases
& cost/benefit
analysis
• Capture asset (if
needed)
• Create a baseline
model
• Connect to relevant
persistent information
& BIM metadata
• Handover and help our
clients use their twin &
realise value / benefits
• Ongoing ‘as a service’
• Manage and maintain,
keeping the twin
current & value-adding
• Analyse and assess
• Provide engineering
insights and services
• Creating the twin road
map, including
• Systems architecture,
Data model
• Security Model
• Partnership Approach
• Bringing on “other
twins”
CREATE
ROAD MAP
Digital Twin Approach
Arup’s framework
MANAGE &
MAINTAIN TWIN
CREATE
BASELINE
DIGITAL TWIN
DEVELOP
USE CASE
• Help our clients
understand if asset
digitalisation is right
for them
• Determine use cases
& cost/benefit
analysis
• Capture asset (if
needed)
• Create a baseline
model
• Connect to relevant
persistent information
& BIM metadata
• Handover and help our
clients use their twin &
realise value / benefits
• Ongoing ‘as a service’
• Manage and maintain,
keeping the twin
current & value-adding
• Analyse and assess
• Provide engineering
insights and services
• Creating the twin road
map, including
• Systems architecture,
Data model
• Security Model
• Partnership Approach
• Bringing on “other
twins”
CREATE
ROAD MAP
No technology!
So how do we get started?
Integrating digital twin –
user-focused and value-driven
Start with the Users
We have discussed that people and
process are the core element
Think about how they are going to
succeed in achieving the outcomes
So start with the users, processes and
outcomes
What are their needs and objectives,
how do they work together?
An Example:
Next Generation Flood
Resilience
Exploring resilient flood forecasting
Project Vision
To enable greater flood resilience in our six communities by delivering
technologically innovative and enhanced flood warning systems
capable of providing a specific and timely warnings in mid-sized & fast
response catchments.
From our engagement responses, resilience is…
'Being aware that flooding is a possibility; being prepared in case of flooding; knowing when and where
flooding is likely; responding quickly and appropriately to mitigate the worst effects when flooding happens.’
'Good honest communication with at risk areas.'
The Problem
– Warning is required to prepare for flood
events
– Industry has empirically modelled the
‘mechanics’of water
– Over time models have become more
computationally expensive
– Responders use catchment experience
Northumberland
during
Storm
Desmond
(2015)
Source:
Hexham
Courant
Our Objectives
1. Provide means of flood warning
2. To enable communities to make informed decisions
3. Create a prototype for national implementation
Objectives
Interviews
“People receive a Yellow
Met office alert and simply
to not know what it
means”
Community Flood Warden
“There is a lack of awareness
and understanding from local
community members, of how
flooding actually works, which
can put them at risk”
EA Field Team Member
NCC Response Coordinator
“There is an issue of
knowledge retention as
there is a high level of staff
turnover for response
coordinators”
Personas
Flood Wardens
Local Community
Members
Response
Coordinator
Lead Responder
Responder
Flood Response
Community Liaison
Flood Warning
Duty Officer
= depth x
velocity x
debris risk
= flood
routing
= flood
extent
Flood Wardens
Local Community
Members
= when
and
duration
Technical
Definitions
Who we asked about
the type of service:
Exploring solutions
Solution Blueprint
72 to 48 hours 24 to 12 hours 8 hours 4 to 2 hours Flooding event
Flooding Threshold
Goal of warning
Raise awareness about a
specific location
Who for
Local Community
Members
Responders
Flood Wardens
Goal of warning
Understand likelihood of
impact
Who for
Goal of warning
Understand what actions to
take
Who for
Goal of warning
Near real time forecast to
take actions
Who for
Responders
Flood Wardens Local Community
Members
Responders
Flood Wardens
Local Community
Members
Responders
Flood Wardens
Next phase: Alpha
Two clear assumptions to test:
1. Forecasting Main Assumption: It is possible to forecast flash flooding in the time
and at the level of detail necessary to inform local response.
2. Service Main Assumption: It is possible to use forecast information to issue a
warning that local communities can understand/act upon.
So how do we approach different use cases?
Incremental design approach,
Focus on high impact high value use cases
The power of a discovery phase
Design the Right Twin
Research:
• The users and what they’re trying
to achieve
• Any constraints you face in
creating the service, e.g.
technology, legislation, costs
• Opportunities for improvement
from existing baselines
RESEARCH DESIGN
Discover Define Develop Deliver
Design the right thing Design the thing right
Double Diamond Approach
UK GDS Agile Framework
Use
case
1
Use
case
2
Use
case
3
Partnership approach
Business processes and architecture
Information processes and architecture
Technical processes and architecture
Operations and maintenance processes
People processes, training and implementation
Security requirements and processes
Journey of adopting a digital twin approach
The first ‘use case’ across the layers will inform
future adjacent slices
Current
use
Desired
future
state
(digital
twin)
Focus on value, Build incrementally
Design the Right Twin
• When considering digital twin use
cases, use a ‘thin slice’ approach
• Develop the right strategy and
implementation plan for delivering
tangible use cases based on value
and impact
• Don’t get too focused on one area
An Example:
Digital Twin for Water Quality
Exploring water treatment
Time
Output
Turbidity
Performance Threshold
Winter
Summer
Example - Rapid Gravity Filter Optimisation
• Arup were asked to deploy AI with at
an existing works
• Arup have developed an AI that can
optimise Rapid Gravity Filter
performance
• AI can optimise backwashing to
reduce energy and prolong the life of
the filter
• Able to optimise for throughput or
for energy reduction based on
user/site needs
Lets step back – explore the problem space
• RGF optimisation assumed the
correct solution
• However what are the site
operator / users telling us?
Initial
Solution
Challenges in the wider treatment process
• RGF optimisation assumed the
correct solution
• However what are the site
operator / users telling us?
• Users tell us the big challenge is
spikes in nitrates and algal
blooms – site always on standby
to counter this
Initial
Solution
Revised
Focus
Upstream
Catchment
Out in the catchment – what is driving this?
• Biggest opportunity at this works
could be outside of the works!
• Can we forecast water quality
indicators in the catchment?
• Using Catchment features, AI/ML
provided us a forecast up to 2 days
in advance
• Could this unlock performance on
all parts of the treatment train?
Actual
Predicted
Algal Bloom
1 Week Horizon*
*Results
are
indicative
and
should
not
be
relied
upon
R2 – 0.65
Can we forecast the catchment load?
• Yes this likely the case!
• There is value in stepping back
and using a discovery exercise to
take a wider look
• Talk to your users – understand
the processes – assess their needs
• Next question - how do you phase
your digital twin rollout?
Actual
Predicted
Nitrate
1 Day Horizon*
R2 – 0.95
*Results
are
indicative
and
should
not
be
relied
upon
A Wastewater Example
• Just to show this isn’t
limited to rivers and
water treatment…
• This is the same
principle applied in
sewers
• Have been able to
achieve up to 5 day
forecasts
Closeout & Key Points
Key Messages
Listen to your users, build your
roadmap around them
Your biggest opportunity may
be outside of your focus area
Ultimately your users create the value, not
your digital twin!
The most valuable data to your asset may not
be your data!
Digital Twin Methodology not
Technology
Discover your problem space –
you won’t regret it
Technology is an important enabler, but
putting your focus there wont create value
alone.
Map your use cases, understand who your
users are. What are the outcomes your are
hoping to achieve, how will you unlock them?
How can Arup help
Thought Leadership
Supporting decision
makers to enable
digital twins.
Define & Discover
Helping clients to
discover the potential
for digital twins.
Develop & Deliver
Developing time-series
twin pilots to address
client needs.
Image credits CDBB
Evolve
Maintaining and updating
twins to evolving needs.
Contact
Jingfeng.xu@arup.com
Dr Jingfeng Xu

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DIGITAL TWIN FOR ENHANCING ASSETS INTEGRITY VALUE

  • 1. Getting digital twin to enhance your assets A user-focused and value-driven approach Dr Jingfeng Xu 22/03/2023 – Australian Smart Water Utilities 2023
  • 2. What I am going to cover? • What is a digital twin? • The digital twin methodology (not a technology) • Integrating digital twin - user-focused and value-driven • Exploration of Arup studies for flood forecasting, water quality, and sewers
  • 4. Methodology not Technology • ‘Digital twin’ means many things – Sometimes a misunderstood concept – High on hype cycle (everything is a “digital twin”) • We know that it is a methodology, not a technology – A way of working, underpinned by full- lifecycle information & data management • We focus on the use cases & incremental value of adopting and implementing a digital twin approach Image courtesy of the cdbb
  • 5. A digital twin is a digital replica of a physical thing. The feedback loop of physical to digital and digital to physical is what makes a twin a twin, rather than just a model or system. Digital twins offer unparalleled levels of insight into everything from energy use, asset performance to imminent maintenance requirements. What is a digital twin? Digital twins Data Right-time, not real time Insights & Interventions Physical Asset Digital Asset
  • 6. What is a digital twin? Water Treatment Filter Optimisation Case Study Data Water Quality Environment Data Maintenance Schedule Insights & Interventions Dashboarding & Informed decision making Filter cleaning optimised Achieve targets for carbon emissions reduction Physical Asset Water Treatment Filter Requires washing to maintain water quality Digital Asset Digital twin is trained on historic performance to optimise operations Benefits Improved water quality Reduced energy use Reduced water usage
  • 7. Digital twins can be used to solve many different problems, the key is that each digital twin is specific to its use case and is developed according to the available data. It is about the process and methodology, underpinned by full- lifecycle information & data management. That's why we refer to it as a "digital twin approach". The aim is that a digital twin is about using a constellation of technologies that work together and connect to create a ‘single version of truth’ of the system. Why twin at all? M AN AG IN G ASS ET S Asset Control Asset Performance Asset Optimisation ASS U R A N C E Resilience Safety Regulatory Compliance ST RAT EGY & PLAN NI NG Investment Planning Scenario Planning Twin Integration
  • 8. Predictive maintenance and reduced maintenance down time Improved regulatory compliance Planning future investments and improving the design of new assets Increased asset flexibility and optimisation Improved scenario planning and running ‘what if’ simulations and scenarios Provide valuable insights on existing asset performance Improved user experience, increased productivity and usage Benefits of twinning Reduced energy consumption and carbon production
  • 9. Our Water Sector Examples Client-driven, purpose-built solutions Sewer level prediction Our value proposition A Digital Twin enabled platform combined with industry leading advisory services. We help our clients solve complex problems with their data, by combining AI/ML tools with deep domain expertise. River level prediction Water quality prediction Water treatment works optimisation
  • 10. Digital Twin Approach Arup’s framework MANAGE & MAINTAIN TWIN CREATE BASELINE DIGITAL TWIN DEVELOP USE CASE • Help our clients understand if asset digitalisation is right for them • Determine use cases & cost/benefit analysis • Capture asset (if needed) • Create a baseline model • Connect to relevant persistent information & BIM metadata • Handover and help our clients use their twin & realise value / benefits • Ongoing ‘as a service’ • Manage and maintain, keeping the twin current & value-adding • Analyse and assess • Provide engineering insights and services • Creating the twin road map, including • Systems architecture, Data model • Security Model • Partnership Approach • Bringing on “other twins” CREATE ROAD MAP
  • 11. Digital Twin Approach Arup’s framework MANAGE & MAINTAIN TWIN CREATE BASELINE DIGITAL TWIN DEVELOP USE CASE • Help our clients understand if asset digitalisation is right for them • Determine use cases & cost/benefit analysis • Capture asset (if needed) • Create a baseline model • Connect to relevant persistent information & BIM metadata • Handover and help our clients use their twin & realise value / benefits • Ongoing ‘as a service’ • Manage and maintain, keeping the twin current & value-adding • Analyse and assess • Provide engineering insights and services • Creating the twin road map, including • Systems architecture, Data model • Security Model • Partnership Approach • Bringing on “other twins” CREATE ROAD MAP No technology!
  • 12. So how do we get started? Integrating digital twin – user-focused and value-driven
  • 13. Start with the Users We have discussed that people and process are the core element Think about how they are going to succeed in achieving the outcomes So start with the users, processes and outcomes What are their needs and objectives, how do they work together?
  • 14. An Example: Next Generation Flood Resilience Exploring resilient flood forecasting
  • 15. Project Vision To enable greater flood resilience in our six communities by delivering technologically innovative and enhanced flood warning systems capable of providing a specific and timely warnings in mid-sized & fast response catchments. From our engagement responses, resilience is… 'Being aware that flooding is a possibility; being prepared in case of flooding; knowing when and where flooding is likely; responding quickly and appropriately to mitigate the worst effects when flooding happens.’ 'Good honest communication with at risk areas.'
  • 16. The Problem – Warning is required to prepare for flood events – Industry has empirically modelled the ‘mechanics’of water – Over time models have become more computationally expensive – Responders use catchment experience Northumberland during Storm Desmond (2015) Source: Hexham Courant
  • 17. Our Objectives 1. Provide means of flood warning 2. To enable communities to make informed decisions 3. Create a prototype for national implementation Objectives
  • 18. Interviews “People receive a Yellow Met office alert and simply to not know what it means” Community Flood Warden “There is a lack of awareness and understanding from local community members, of how flooding actually works, which can put them at risk” EA Field Team Member NCC Response Coordinator “There is an issue of knowledge retention as there is a high level of staff turnover for response coordinators”
  • 19. Personas Flood Wardens Local Community Members Response Coordinator Lead Responder Responder Flood Response Community Liaison Flood Warning Duty Officer
  • 20. = depth x velocity x debris risk = flood routing = flood extent Flood Wardens Local Community Members = when and duration Technical Definitions Who we asked about the type of service: Exploring solutions
  • 21. Solution Blueprint 72 to 48 hours 24 to 12 hours 8 hours 4 to 2 hours Flooding event Flooding Threshold Goal of warning Raise awareness about a specific location Who for Local Community Members Responders Flood Wardens Goal of warning Understand likelihood of impact Who for Goal of warning Understand what actions to take Who for Goal of warning Near real time forecast to take actions Who for Responders Flood Wardens Local Community Members Responders Flood Wardens Local Community Members Responders Flood Wardens
  • 22. Next phase: Alpha Two clear assumptions to test: 1. Forecasting Main Assumption: It is possible to forecast flash flooding in the time and at the level of detail necessary to inform local response. 2. Service Main Assumption: It is possible to use forecast information to issue a warning that local communities can understand/act upon.
  • 23. So how do we approach different use cases? Incremental design approach, Focus on high impact high value use cases
  • 24. The power of a discovery phase Design the Right Twin Research: • The users and what they’re trying to achieve • Any constraints you face in creating the service, e.g. technology, legislation, costs • Opportunities for improvement from existing baselines RESEARCH DESIGN Discover Define Develop Deliver Design the right thing Design the thing right Double Diamond Approach UK GDS Agile Framework
  • 25. Use case 1 Use case 2 Use case 3 Partnership approach Business processes and architecture Information processes and architecture Technical processes and architecture Operations and maintenance processes People processes, training and implementation Security requirements and processes Journey of adopting a digital twin approach The first ‘use case’ across the layers will inform future adjacent slices Current use Desired future state (digital twin) Focus on value, Build incrementally Design the Right Twin • When considering digital twin use cases, use a ‘thin slice’ approach • Develop the right strategy and implementation plan for delivering tangible use cases based on value and impact • Don’t get too focused on one area
  • 26. An Example: Digital Twin for Water Quality Exploring water treatment
  • 27. Time Output Turbidity Performance Threshold Winter Summer Example - Rapid Gravity Filter Optimisation • Arup were asked to deploy AI with at an existing works • Arup have developed an AI that can optimise Rapid Gravity Filter performance • AI can optimise backwashing to reduce energy and prolong the life of the filter • Able to optimise for throughput or for energy reduction based on user/site needs
  • 28. Lets step back – explore the problem space • RGF optimisation assumed the correct solution • However what are the site operator / users telling us? Initial Solution
  • 29. Challenges in the wider treatment process • RGF optimisation assumed the correct solution • However what are the site operator / users telling us? • Users tell us the big challenge is spikes in nitrates and algal blooms – site always on standby to counter this Initial Solution Revised Focus Upstream Catchment
  • 30. Out in the catchment – what is driving this? • Biggest opportunity at this works could be outside of the works! • Can we forecast water quality indicators in the catchment? • Using Catchment features, AI/ML provided us a forecast up to 2 days in advance • Could this unlock performance on all parts of the treatment train? Actual Predicted Algal Bloom 1 Week Horizon* *Results are indicative and should not be relied upon R2 – 0.65
  • 31. Can we forecast the catchment load? • Yes this likely the case! • There is value in stepping back and using a discovery exercise to take a wider look • Talk to your users – understand the processes – assess their needs • Next question - how do you phase your digital twin rollout? Actual Predicted Nitrate 1 Day Horizon* R2 – 0.95 *Results are indicative and should not be relied upon
  • 32. A Wastewater Example • Just to show this isn’t limited to rivers and water treatment… • This is the same principle applied in sewers • Have been able to achieve up to 5 day forecasts
  • 33. Closeout & Key Points
  • 34. Key Messages Listen to your users, build your roadmap around them Your biggest opportunity may be outside of your focus area Ultimately your users create the value, not your digital twin! The most valuable data to your asset may not be your data! Digital Twin Methodology not Technology Discover your problem space – you won’t regret it Technology is an important enabler, but putting your focus there wont create value alone. Map your use cases, understand who your users are. What are the outcomes your are hoping to achieve, how will you unlock them?
  • 35. How can Arup help Thought Leadership Supporting decision makers to enable digital twins. Define & Discover Helping clients to discover the potential for digital twins. Develop & Deliver Developing time-series twin pilots to address client needs. Image credits CDBB Evolve Maintaining and updating twins to evolving needs.