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Margie Lumanggaya-Bibat,MSA
Slaughtering
•From fasting
through stunning,
bleeding up to
skinning and
evisceration.
FASTING STUNNING
BLEEDING SKINNING
EVISCERATION
Butchering
•From splitting and
quartering, to cutting
the carcass into the
retail cuts
SPLITTING
QUARTERING
CARCASS CUTTING TO
RETAIL CUTS
Abattoir or slaughterhouse
•The premises used in the slaughter animals for
human consumption
Slaughterhouse AAA
Basic Principles of selecting animals fro slaughter
•The meat produced should posses the characteristics
necessary for the products to make.
•Considerations:
1. Sex
üBarrows and gifts have no distinct differences in
meat quality.
ü Boar taint odor is only apparent in uncastrated
male after reaching seven months of age. Thus, less
than seven months boar is fit for slaughter.
Basic Principles of selecting animals fro slaughter
•Meats from castrated hogs are fatter than their female
and uncast rated male counterparts of the same age.
The quality of meat obtained from stags party depends
on the age of the animal and on the length of time from
castration to laughter.
•Meat from pregnant animal is low in quality. The meat
may be fishy in odor when the animals is at an advance
stage of pregnancy.
•In cattle, meat from bull is generally less tender and
lower in overall acceptability than that of steers.
Basic Principles of selecting animals fro slaughter
2. Age
ü Recommended for swine is 6 to 12 months, 3 years of
younger for cattle and carabao, and about a year for goats.
ü Meat from older animals tends to become darker,
tougher, fatter and poorer in quality than meat from
younger animals. However, it is flavorful, has a high water
binding and emulsion capacity which is associated with high
degree of marbling.
ü In beef, marbling increases up to 30 months but beyond
this age limit, it is already stationary.
Basic Principles of selecting animals fro slaughter
2. Age
ü The most important quality factor which changes
with age is tenderness. Beyond 42 months of age, meat
from bluey and old animals is already equal in terms
of tenderness.
ü In general, meat from old animals is juicier than
meat from young ones.
ü Pork follows the same trend as beef. Very little
changes in tenderness occurs after eleven months of
age.
Basic Principles of selecting animals fro slaughter
3. Size
ü The recommended slaughter weight of animals for fresh
meat retailing and intact meat processing are of hogs, 80 to
110, and for cattle and carabao, 300 to 450 kg. Within
these weight ranges, the retail cut yield from the different
livestock is optimum.
4. Class
ü Shotes are utilized for the production of quality lechon
or rosted pigs, it command the highest price.
ü The differences in carcass yield and characteristics are
the function of sex, age, size and amount of exercise each
class receives.
Basic Principles of selecting animals fro slaughter
5. Health
ü Only healthy animals shall be considered for
slaughter, however those with minimal defects can also
be slaughtered when they pass the anti-morterm
inspection.
ü Unhealthy animals must first be treated to become
normal prior to slaughter. Meat from unhealthy
animals is poor in quality and is not recommended.
Basic Principles of selecting animals fro slaughter
6. Meat Yield
ü The average dressing percentage of swine in the
Philippines, head off is about 69% and the total
trimmed lean cuts amount to 36% of the live weight.
üBeef and carabeef have similar lean yield with 34%
and 33% respectively.
üGoats on the other hand have 43% dressing
percentage and 27% total lean yield.
Basic Principles of selecting animals fro slaughter
7. Loin Eye and Other Measurements
ü Wide loin eye area in swine is indicative of high
lean cut and low fat cut yields.
üSlaughter hogs with loin eye area ideal for
slaughtering.
8. Degree of Fatness
ü Consumers discriminate fatty meat, however, fat
greatly influence flavor, tenderness and juiciness and
overall acceptability.
Handling prior to SLAUGHTER
Fasting
ü feed is withdrawn but sufficient water is given.
ü pigs being simple stomach animals are fasted for 12-24 hours while
carabaos and cattle being ruminants are fasted for 24-46 hours.
ü Advantages of fasting:
Ø saving of feed
Ø ease of cleaning
Ø ease of cleaning and eviscerating carcass
Ø a thoroughly bled and brightly colored carcass
Ø long shelf-life
Ø low shrinkage of the resulting meat
Handling prior to SLAUGHTER
Stress – shipping stress, over-crowding stress, driving stress, heat
stress and others
• any form of stress should not be given to the animal prior to
slaughter.
• animals must be allowed to relax for 1-3 days in the luggage area
and be properly conditioned before they are slaughtered
• Disadvantage of stress:
ü loss of muscle glycogen
ü high temperature of carcass
ü Low water bringing capacity of meat
ü Low aroma, flavor, texture and juiciness scores
Handling prior to SLAUGHTER
Stress – shipping stress, over-crowding stress, driving stress,
heat stress and others
•Meat from stressed animals is not recommended for
cutting.
•The condition of the meat is pale, soft, and exudative
(PSE) the stress is not severe and it becomes dry, firm and
dark (DFD) when the stress is severe.
•The ph of meat from unstressed animals is 5.3 and the
drop is very gradual. The meat from stressed animals has
ph within the range of 6.0 to 7.0 and the ph drop is rapid.
Handling prior to SLAUGHTER
Mishandling
•Blood clots developed in the part of an animal whipped,
kicked or boxed prior to slaughter due to the breaking of
some blood vessels in these affected areas.
•Meat with blood clots and red spots are not good materials
for processing because they always spoil before the curing
period is completed.
Slaughtering Guidelines
•Set by the National Meat Inspection Comission now,
NMIS or National Meat Inspection Service.
•Provided the minimum set of equipment and the standard
features of a slaughterhouse.
Classification of Slaughterhouses in the Philippines
•AAA: Those adequate facilities and operational
procedures of which meat processed herein is eligible for
sale in any market in and out of the country.
•AA: Those with facilities and operational procedures
sufficiently adequate that the meat processed herein is
eligible for sale in any market in the Philippines.
•A: Those facilities and operational procedure of minimum
adequacy, the meat processed herein is eligible for sale
only in the city or municipality in which plant is located.
Basic Requirements in Slaughtering
•The cleanliness of the meat produced.
•The hygiene of production
•The efficiency of meat inspection
•The adequacy of meat preservation
Steps in General Slaughtering
1. Ante mortem inspection – conducted by a qualified meat
inspector to determine whether the animal is fit for slaughter.
2. Stunning – rendering the animal unconscious without killing
them to make the restraining easy and sticking humane.
3. Sticking – withdrawing blood from the carcass; cautioned not
to pierce the heart that may cause instant death of the animal
and will prevent thoroughly bleeding; efficiently cutting the
carotid artery or the jugular vein not later than 3-5 minutes
after stunning.
Ante mortem inspection
Stunning
Sticking
Steps in General Slaughtering
4.– includes scalding scrapping, shaving, flaying, dehiding.
5. Eviscerating – removing viscCleaning of the carcass eral
organs from the carcass
6. Splitting – cutting of the entire backbone of the carcass
7. Washing – with clean potable water to remove dirt, blood,
etc.
8. Post-mortem inspection – done by qualified meat
inspector to determine if the meat is fit for human
consumption.
Cleaning of the carcass Eviscerating Splitting
Washing after slaughtering Post mortem examination
Post-mortem inspection
Inspected and passed: the carcasses so marked have been
found to be sound, healthful, wholesome and fit for human
consumption.
Passed for sterilization: carcasses or parts of carcasses to
marked inspected and passed for food, subject to the
condition that these must be sterilized by steaming an
appropriate apparatus or by boiling in an open kettle.
Post-mortem inspection
Inspected and condemmed: carcasses or parts of other
carcasses so marked are unsound, unhealthful,
unwholesome or unit for human consumption; those unfit
for both human and animal are disinfected with strong
chemical disinfectants prior to final disposal.
Passed for Rendering: carcasses or parts of carcasses that
may be converted into animal feed. After sufficient heat
treatment; shall be dyed (food grade blue color) and cooked
Steps in General Slaughtering
9. Chilling – the carcass chilled at 0-4% for 24 hours before
fabrication to allow the rigor mortis to pass, to check on microbial
growth, and to firm up the meat for easy fabrication.
In Swine
Antemortem inspection – Stunning – Sticking – (cleaning) Scalding
and Scraping – Removal of Head – evisceration – spitting – washing –
post mortem inspection – chilling (12 – 24 hrs.)
• Scalding – dipping the carcass in hot water to loosen up hairs and
scarf; the water temperature must be maintained at 54 to 84°C; Too
hot water can cause hair setting while too cold water cannot effect
loosening of hairs and scarf.
• Scraping – removal of hair using a scrapping knife.
Chilling of the carcass chilled at 0-4% for 24 hours
Steps in General Slaughtering
9. Chilling – the carcass chilled at 0-4% for 24 hours before fabrication to
allow the rigor mortis to pass, to check on microbial growth, and to firm up
the meat for easy fabrication.
In Cattle and Carabao
Antemortem inspection – Stunning – Sticking – (cleaning) Flaying – Removal
of Head – evisceration – splitting – washing – post mortem inspection –
chilling (36-48 hrs)
• Flaying or Skinning – this is the removal of the hide.
• Shrouding – this is wrapping the carcass with cheese cloth. The cloth is
soaked in luke warm water and wrapped around the carcass while it is warm.
The cloth absorbs the remaining blood at the surface of the carcass,
smoothens the interval fat covering causes fat to appear white and dense and
prevents excessive shrinkage and oxidation.
1. Cattle are herded off the cattle liners and
herded through a race or chute to be weighed
then put into holding pens.
2. The group that is ready for slaughter are
herded out of their holding pen down a race
that leads into the plant.
3. Reaching the kill floor, cattle are herded
into a movable cradle or box chute, like the
one pictured on the right.
4. Inducing instantaneous
insensibility.
5. After cattle are rendered senseless, they are
released from the restrainer. 6. Sticking and bleeding out.
7. Skinning 8. Removal of the head and limbs
9.Removing viscera or offal 10. Postmortem inspection
11. Splitting the carcass and
removing the tail 12. Washing the carcass
13. Sending the halves to the coolers 14. Next phase. Once the carcasses have
cured, butchering will commence
Steps in General Slaughtering
9. Chilling – the carcass chilled at 0-4% for 24 hours before
fabrication to allow the rigor mortis to pass, to check on microbial
growth, and to firm up the meat for easy fabrication.
In Goats/Sheep
There are two methods of slaughtering goats, the singed method and
the flayed method.
• Signed method – after stunning and sticking, singeing is done with
either a blow torch or an open fire. While singeing, the hairs are
continuously scraped with a dull knife until the hairs are all burned.
The belly must be pinched to avoid bursting of the whole belly cavity.
After singeing, the canked skin is sliced off for the preparation of
Kilawin. Evisceration is done similar with that in cattle.
Steps in General Slaughtering
9. Chilling – the carcass chilled at 0-4% for 24 hours before
fabrication to allow the rigor mortis to pass, to check on microbial
growth, and to firm up the meat for easy fabrication.
In Goats
There are two methods of slaughtering goats, the singed method and
the flayed method.
• Flayed method – the process of stunning and sticking in the singed
method is followed but the skin is not utilized for food. The removal
of fleece on flaying is made slightly/different from that in cattle and
carabao. Be sure not to allow meat to come in contact with hairs to
avoid imparting goat color to the meat. Evisceration and chilling in
goats are similar with that in cattle except that in goats, splitting of the
carcass is not done.
1. Lay the lamb down on his side, tie all of his feet
together, speak gently so he is not startled and
quickly slice the jugular vein, so that the blood
starts to drain and the lamb will soon pass out.
After the lamb has died, you can remove the head
and set it aside.
2 – Cut and pull back the skin around the hock of
both back legs.
3 . Cut a slit in the connective tissue of the
hock and tie a small rope or twine through each
hock.
4 – Now you can hang the entire body of the lamb
upside down by his hocks. Before you start cutting
off the skin, see step 5.
5 – Go down to the neck, locate the
esophagus tube and pull it tight.
6 – Using a sharp knife scrape the slippery
membrane off of the esophagus
7 – Tie the esophagus into a tight knot.
This will prevent any digestive juices
from the rumen leaking out and tainting
your meat.
8 – Now, using your knife, work your way
down skinning the lamb. You’ll gently slice
between the skin and fat and pull as you
go down.
9 – Keep working on it until
you get to the neck area.
8 – Now, using your knife, work
your way down skinning the lamb.
You’ll gently slice between the skin
and fat and pull as you go down.
9 – Slice down the belly of the
lamb allowing the entrails
and organs to spill out.
10 – In the back of the lamb, you’ll need to
detach the connective tissue around the
end point of the intestine so it can fall out
through the front.
11 – After the insides have all spilled out,
now you can rinse the carcass off with
water, getting rid of any fur.
Meat and Meat Products
Meat – properly dressed flesh derived from mature animals in
good condition at the time of slaughter.
Carcass – the body of any slaughtered animal after bleeding and
dressing.
Dressing Percentage – percent yield of the carcass, carcass weight
divided by the slaughter weight multiplied by 100
Loin ear area – the cross sectional area of the longissimus dorsi
muscle of pork/beef.
Fresh meat – meat from an animal that has not undergone by
substantial physical, microbiological and chemical change from
the time of change.
Meat and Meat Products
Finish – the amount, character and distribution of fat in the carcass.
Lean Cuts – cuts of pork composed of the loin, ham and shoulder.
Retail Cuts – cuts of meat handled in small quantities and which may
be prepared for the table without further cutting and trimming.
Wholesale cuts – meat cuts that are handled in bulk and usually
require further cutting before these are prepared for the table.
Green weight – weight of a cut of meat in its fresh state before curing
or processing
Green hams – uncured smoked hams
Brand – any mark or stamp approved by the controlling authority
FINISH LEAN CUT RETAIL CUTS
WHOLESALE CUTS Green weight Green Ham
BRAND
Meat and Meat Products
Rigor Mortis – the stiffening of the muscles after an animal dies,
believed to be due to muscle contraction.
Greening – formation of green color in the skin and other
collagenous tissues as a result of excess nitrite; may also be due to
microbial action.
HACCP – hazard analysis critical control points the fat granules
Hot boned meat – eat deboned before the development of rigor
mortis.
Hot meat – meat from an unaccredited slaughterhouse, or
obtained from illegal source of meat.
Rigor Mortis
Formation of green color in the
skin and other collagenous
tissues
Hazard Analysis and
Critical Control Point
(HACCP)
Hot boned meat Hot meat
The following are terms used to refer to the
meat of a specific animal
1. Beef – ox, one year old and above
2. Carabeef – carabao beef, caraveal
3. Game meat – game animals (wild hunted)
4. Horsemeat – horse
5. Lamb – sheep, less than one year old
6. Mutton – sheep, one year old and above
7. Pork – pig
8. Veal – ox, less than one year old
9. Venison - deer
Meat Composition
• Contains lean, fat, bones, connective tissues and other similar
elements.
• This lean is the most important part of meat in relation to
human nutrition.
• Meat protein has high biological value. It can supply the
essential nutrients needed for normal growth and physiological
function of human adults without being fortified.
• Meat also contains sufficient B-vitamins, phosphorus, iron and
potassium but deficient in calcium.
Meat fabrication
•Cutting carcasses into standard wholesale and retail cuts
•Profer fabrication lowers of cutting losses
•Basic principle: separate tender meat from tough meat and
thick portion from the thin portion because they require
different methods of cooking.
•The cheap parts must be separated from the expensive
parts
•The cutting of the muscles across the meat fibers to
improve the tenderness of the cut.
Wholesale and retail cuts of veal
Wholesale and retail cuts of lamb
Wholesale and retail cuts of beef
Wholesale and retail cuts of pork
Meat Processing
• Chilling – to firm up the meat and check on the growth of
microorganisms (2-4°C for 24 hrs)
• Trimming – removes excess fat, parts with blood clot and
bruises; includes deboning when necessary
• Weighing, Washing, and Dripping
• Meat curing
ü the meat is subjected to the process of salting, picking, drying,
and/or smoking.
ü the meat is being preserved because some of the curing
ingredients have antagonistic effect on the microorganisms
Chilling Trimming
Weighing Washing Beef Dripping Meat Curing
Meat Processing
•Meat curing
ü With four general methods:
Ø Dry cure method – curing ingredients are applied
(rubbed in dry form; ex. Tocino, tapa, bacon
ØSweet pickle method - involves combining curing salt
and water to create a sweet pickle solution. To prepare
the brine, use a large non-corrosive bowl, such as plastic
or glass. Ex. corned beef, chicken ham
Meat Processing
•With four general methods:
Ø All injection method – injection method is combined
with either dry cure or sweet pickle method; ex. Cured
ham.
Ø Combination method – injection method is
combined with either dry cure or sweet pickle method;
ex. Cured ham
Dry cure method
All injection method
Sweet pickle method
Combination method
Milk Production
•Relatively good dairy cows in the Philippines and in most
of the tropics correspondingly yield only about 8-12 kg
daily.
•A common “rule of thumb” is to feed one kg of reasonably
good concentrate mixture for every 2.5 kg of milk in excess
of 5 kg if the forage is of good quality.
Milk Composition
• Mainly of water, fat, protein, lactose (milk sugar) and ash
• Varies depending upon the animal species, breed, individuality,
season, lactation, level of nutrition and management
• A rich source of calcium, riboflavin (B2), vitamin B12, Iodine
and phosphorus
• Contains all the essential amino acids
• Its protein is composed of globullins, casein and lactalbumin.
Portions of the globulins of milk are structural parts of
antibodies. Casein is the most abundant protein constituent of
milk.
Colustrum
•The first secretion of the mammary gland; higher than
milk in dry matter, protein, vitamins and minerals; also
contains antibodies that give newborn animals protection
against diseases.
ü milk produced under ideal condition has slightly sweet
and pleasant taste.
ü milk with low fat content tends to be flat while that with
higher fat and creamy and fuller flavor.
ü milk fat is the most variable milk constituent.
Lactose
•A sugar milk and can be digested by the enzyme lactase
produced by humans.
Lactose Intolerance
•Occurs when man does not produce enough lactase to
completely digest the lactose. This undigested lactose stays
in the intestinal tract, and with the action of microorganism
causes abdominal pain, diarrhea and flatulence (gas).
Pasteurization
•Process of heating milk to a certain temperature for a
certain period of time required to destroy any pathogenic
microorganisms.
Pasteurization
•Process of heating milk to a certain temperature for a
certain period of time required to destroy any
pathogenic microorganisms.
Milk Products
• Whole milk
ü upon drying: whole milk powder
ü upon sepration: cream and skim milk
• Cream
ü upon chuming: butter and buttermilk
• Butter
ü upon evaporation: butte roll or arhydrous milk
• Buttermilk
ü upon drying: buttermilk powder
Milk Products
•Skimmilk
ü upon drying: skimmilk powder or non-fat dry milk
ü upon acidification or addition of rennet: Cheese (add
casein) and whey
• Whey
ü upon drying: whey powder
WHOLE MILK
Cream & Skim milk Powder
Whole Milk Powder
CREAM
Butter & Butter milk
SKIMMILK
Skimmilk Powder Cheese Products
WHEY
Whey Powder
Evaporated milk
•Whole milk from which about 60% of the water has been
removed and contains not less than 25% total milk solids
and 7.8% milk fat; Also known as sweetend condensed
milk. Compared to raw milk that has not been pasteurized
(heated to a specific temperature for a set amount of time)
to kill harmful germs.
Evaporated MILK
Homogenized milk
•Milk which h a s b e en
treated in such a manner as
to ensure break-up of the
fat granules
Egg Production
•The major factors affecting nutrient requirements for
egg production are:
1. rate of egg production
2. Egg size or weight
3. Egg shell thickness
4. Body size of layer
Egg Production
•The principal factor affecting egg shell quality is dietary
calcium.
•Egg shell quality can be measured by specific gravity of
egg, shell thickness, shell smoothness, breaking strength,
and percentage of cracks or shell appearance.
•Low dietary calcium levels, less than 2.0 percent,
decrease egg shell quality in chickens.
Egg Composition
•Largely proteins and lipids and various minerals and
vitamins with A, D, thiamine and riboflavin in bulk
amount; poor source of carbohydrates.
REFERENCES
• https://norecopa.no/education-training/other-teaching-materials/pig-
bleeding
• https://fetal-pig-dissection.weebly.com/skinning-the-pig.html
• https://norecopa.no/files/teaching/pig/pigbleed/pigbleed.html
• https://www.thepigsite.com/articles/stunning-at-slaughter-is-your-hard-
work-going-to-waste
• https://www.nbcnews.com/politics/white-house/trump-administration-
allows-pork-slaughterhouses-have-fewer-usda-inspectors-n1055451
• http://www.jarvisproducts.com/JarvisPorkBusterX.html
• https://www.123rf.com/photo_79226159_splitting-of-pig-carcass-
production.html
REFERENCES
• https://www.youtube.com/watch?v=pTuD6QKLZlA
• https://philjournalsci.dost.gov.ph/images/pdf/pjs_pdf/vol149no1/influenc
e_of_antemortem_and_slaughtering_practices_.pdf
• https://www.bworldonline.com/tacloban-aaa-slaughterhouse-awaits-
permit-to-operate/
• http://www.fao.org/ag/againfo/themes/en/meat/slaugh_process.html
• https://njnaihe.en.made-in-china.com/product/UsrxRWBylwVj/China-
Carcass-Cutting-Saw-Machine-Splitting-Saw-Half-Splitting-Saw-
Slaughtering-Saw-Carcass-Splitting-Saw-Pig-Slaughter-Machine.html
• https://www.shutterstock.com/image-photo/people-wash-pig-after-
slaughtering-1162563499
• https://bohatala.com/chilling-of-meat/
• https://www.wikihow.com/Slaughter-Cattle
• https://www.englishforums.com/English/RigorMortis/bmbblj/post.ht
m
• https://news.abs-cbn.com/news/09/10/19/over-26-kilos-of-hot-
meat-seized-in-bacolod
• https://www.secondcityprime.com/products/double-boned-
colorado-lamp-chops
• https://www.slideserve.com/ludwig/workshop-on-the-
implementation-of-haccp-principles-in-small-food-producing-
establishments
• https://www2.slideshare.net/jigisjig/week-9-meat-game-and-poultry
• https://www.britannica.com/technology/meat-processing/Labels-
and-standards
REFERENCES
• https://www.provisioneronline.com/articles/100626-keeping-up-with-
cookchill-technologies
• https://www.alamy.com/washing-and-cleaning-meat-
image282110697.html
• https://www.atlasobscura.com/foods/beef-dripping
• https://keepingfoodfresh.wordpress.com/2012/11/07/meat-curing-the-
salting-and-nitrites-behind-healthy-and-aesthetically-appealing-meats/
• https://delishably.com/dairy/spicypickledeggs?li_source=LI&li_medium=m
2m-rcw-delishably---food-and-drink
• https://www.reddit.com/r/whitesox/comments/8lpcc6/artist_recreation_o
f_beef_wellingtons_alleged_ped/
• https://panlasangpinoy.com/homemade-cured-ham-with-brown-sugar-
honey-glaze/
• https://extension.uga.edu/publications/detail.html?number=B
REFERENCES
• https://www.beefitswhatsfordinner.com/cuts/collection/33359/lean-beef-
cuts
• http://www.allqdup.com/the-seven-basic-retail-cuts-of-meat/
• https://beef2live.com/story-beef-cuts-list-american-primal-cuts-0-103897
• https://pxhere.com/en/photo/819463
• https://www.facebook.com/277396802337298/posts/montana-premium-
meats-beef-ribeye-steak-is-now-at-buy-1-kg-get-500-g-free-
availa/1142913575785612/
• https://www.lazada.com.ph/products/magnolia-full-cream-milk-1l-
i317998397.html
• https://shopee.ph/Arla-Milk-Goodness-Skimmed-1L-
i.203176596.6719183523
REFERENCES
• https://www.galleon.ph/health-household-c880/nestle-nido-lacto-
ease-whole-milk-powder-176-p30936757
• https://www.reddit.com/r/Philippines/comments/4unb4x/daricreme
_buttermilk_is_a_margarine_not_butter/
• https://www.mybenta.com/tag?q=buttermilk
• https://shopee.ph/La-crema-Skim-Powder-i.11679671.1448094426
• https://shopee.ph/Arla-Butter-salted-and-unsalted-
i.70729582.5406898650
• https://www.facebook.com/cheeseloversclubPH/
• https://iprice.ph/muscle-milk/
REFERENCES
• https://www.farmersdairy.ca/en/products/milks/homogenized-milk
• https://www.dreamstime.com/composition-egg-yolks-whites-
infographic-vector-image158503908
REFERENCES
Thank You

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Slaughtering

  • 2. Slaughtering •From fasting through stunning, bleeding up to skinning and evisceration. FASTING STUNNING BLEEDING SKINNING EVISCERATION
  • 3. Butchering •From splitting and quartering, to cutting the carcass into the retail cuts SPLITTING QUARTERING CARCASS CUTTING TO RETAIL CUTS
  • 4. Abattoir or slaughterhouse •The premises used in the slaughter animals for human consumption
  • 6. Basic Principles of selecting animals fro slaughter •The meat produced should posses the characteristics necessary for the products to make. •Considerations: 1. Sex üBarrows and gifts have no distinct differences in meat quality. ü Boar taint odor is only apparent in uncastrated male after reaching seven months of age. Thus, less than seven months boar is fit for slaughter.
  • 7. Basic Principles of selecting animals fro slaughter •Meats from castrated hogs are fatter than their female and uncast rated male counterparts of the same age. The quality of meat obtained from stags party depends on the age of the animal and on the length of time from castration to laughter. •Meat from pregnant animal is low in quality. The meat may be fishy in odor when the animals is at an advance stage of pregnancy. •In cattle, meat from bull is generally less tender and lower in overall acceptability than that of steers.
  • 8. Basic Principles of selecting animals fro slaughter 2. Age ü Recommended for swine is 6 to 12 months, 3 years of younger for cattle and carabao, and about a year for goats. ü Meat from older animals tends to become darker, tougher, fatter and poorer in quality than meat from younger animals. However, it is flavorful, has a high water binding and emulsion capacity which is associated with high degree of marbling. ü In beef, marbling increases up to 30 months but beyond this age limit, it is already stationary.
  • 9. Basic Principles of selecting animals fro slaughter 2. Age ü The most important quality factor which changes with age is tenderness. Beyond 42 months of age, meat from bluey and old animals is already equal in terms of tenderness. ü In general, meat from old animals is juicier than meat from young ones. ü Pork follows the same trend as beef. Very little changes in tenderness occurs after eleven months of age.
  • 10. Basic Principles of selecting animals fro slaughter 3. Size ü The recommended slaughter weight of animals for fresh meat retailing and intact meat processing are of hogs, 80 to 110, and for cattle and carabao, 300 to 450 kg. Within these weight ranges, the retail cut yield from the different livestock is optimum. 4. Class ü Shotes are utilized for the production of quality lechon or rosted pigs, it command the highest price. ü The differences in carcass yield and characteristics are the function of sex, age, size and amount of exercise each class receives.
  • 11. Basic Principles of selecting animals fro slaughter 5. Health ü Only healthy animals shall be considered for slaughter, however those with minimal defects can also be slaughtered when they pass the anti-morterm inspection. ü Unhealthy animals must first be treated to become normal prior to slaughter. Meat from unhealthy animals is poor in quality and is not recommended.
  • 12. Basic Principles of selecting animals fro slaughter 6. Meat Yield ü The average dressing percentage of swine in the Philippines, head off is about 69% and the total trimmed lean cuts amount to 36% of the live weight. üBeef and carabeef have similar lean yield with 34% and 33% respectively. üGoats on the other hand have 43% dressing percentage and 27% total lean yield.
  • 13. Basic Principles of selecting animals fro slaughter 7. Loin Eye and Other Measurements ü Wide loin eye area in swine is indicative of high lean cut and low fat cut yields. üSlaughter hogs with loin eye area ideal for slaughtering. 8. Degree of Fatness ü Consumers discriminate fatty meat, however, fat greatly influence flavor, tenderness and juiciness and overall acceptability.
  • 14. Handling prior to SLAUGHTER Fasting ü feed is withdrawn but sufficient water is given. ü pigs being simple stomach animals are fasted for 12-24 hours while carabaos and cattle being ruminants are fasted for 24-46 hours. ü Advantages of fasting: Ø saving of feed Ø ease of cleaning Ø ease of cleaning and eviscerating carcass Ø a thoroughly bled and brightly colored carcass Ø long shelf-life Ø low shrinkage of the resulting meat
  • 15. Handling prior to SLAUGHTER Stress – shipping stress, over-crowding stress, driving stress, heat stress and others • any form of stress should not be given to the animal prior to slaughter. • animals must be allowed to relax for 1-3 days in the luggage area and be properly conditioned before they are slaughtered • Disadvantage of stress: ü loss of muscle glycogen ü high temperature of carcass ü Low water bringing capacity of meat ü Low aroma, flavor, texture and juiciness scores
  • 16. Handling prior to SLAUGHTER Stress – shipping stress, over-crowding stress, driving stress, heat stress and others •Meat from stressed animals is not recommended for cutting. •The condition of the meat is pale, soft, and exudative (PSE) the stress is not severe and it becomes dry, firm and dark (DFD) when the stress is severe. •The ph of meat from unstressed animals is 5.3 and the drop is very gradual. The meat from stressed animals has ph within the range of 6.0 to 7.0 and the ph drop is rapid.
  • 17. Handling prior to SLAUGHTER Mishandling •Blood clots developed in the part of an animal whipped, kicked or boxed prior to slaughter due to the breaking of some blood vessels in these affected areas. •Meat with blood clots and red spots are not good materials for processing because they always spoil before the curing period is completed.
  • 18. Slaughtering Guidelines •Set by the National Meat Inspection Comission now, NMIS or National Meat Inspection Service. •Provided the minimum set of equipment and the standard features of a slaughterhouse.
  • 19. Classification of Slaughterhouses in the Philippines •AAA: Those adequate facilities and operational procedures of which meat processed herein is eligible for sale in any market in and out of the country. •AA: Those with facilities and operational procedures sufficiently adequate that the meat processed herein is eligible for sale in any market in the Philippines. •A: Those facilities and operational procedure of minimum adequacy, the meat processed herein is eligible for sale only in the city or municipality in which plant is located.
  • 20. Basic Requirements in Slaughtering •The cleanliness of the meat produced. •The hygiene of production •The efficiency of meat inspection •The adequacy of meat preservation
  • 21. Steps in General Slaughtering 1. Ante mortem inspection – conducted by a qualified meat inspector to determine whether the animal is fit for slaughter. 2. Stunning – rendering the animal unconscious without killing them to make the restraining easy and sticking humane. 3. Sticking – withdrawing blood from the carcass; cautioned not to pierce the heart that may cause instant death of the animal and will prevent thoroughly bleeding; efficiently cutting the carotid artery or the jugular vein not later than 3-5 minutes after stunning.
  • 23. Steps in General Slaughtering 4.– includes scalding scrapping, shaving, flaying, dehiding. 5. Eviscerating – removing viscCleaning of the carcass eral organs from the carcass 6. Splitting – cutting of the entire backbone of the carcass 7. Washing – with clean potable water to remove dirt, blood, etc. 8. Post-mortem inspection – done by qualified meat inspector to determine if the meat is fit for human consumption.
  • 24. Cleaning of the carcass Eviscerating Splitting Washing after slaughtering Post mortem examination
  • 25. Post-mortem inspection Inspected and passed: the carcasses so marked have been found to be sound, healthful, wholesome and fit for human consumption. Passed for sterilization: carcasses or parts of carcasses to marked inspected and passed for food, subject to the condition that these must be sterilized by steaming an appropriate apparatus or by boiling in an open kettle.
  • 26. Post-mortem inspection Inspected and condemmed: carcasses or parts of other carcasses so marked are unsound, unhealthful, unwholesome or unit for human consumption; those unfit for both human and animal are disinfected with strong chemical disinfectants prior to final disposal. Passed for Rendering: carcasses or parts of carcasses that may be converted into animal feed. After sufficient heat treatment; shall be dyed (food grade blue color) and cooked
  • 27. Steps in General Slaughtering 9. Chilling – the carcass chilled at 0-4% for 24 hours before fabrication to allow the rigor mortis to pass, to check on microbial growth, and to firm up the meat for easy fabrication. In Swine Antemortem inspection – Stunning – Sticking – (cleaning) Scalding and Scraping – Removal of Head – evisceration – spitting – washing – post mortem inspection – chilling (12 – 24 hrs.) • Scalding – dipping the carcass in hot water to loosen up hairs and scarf; the water temperature must be maintained at 54 to 84°C; Too hot water can cause hair setting while too cold water cannot effect loosening of hairs and scarf. • Scraping – removal of hair using a scrapping knife.
  • 28. Chilling of the carcass chilled at 0-4% for 24 hours
  • 29. Steps in General Slaughtering 9. Chilling – the carcass chilled at 0-4% for 24 hours before fabrication to allow the rigor mortis to pass, to check on microbial growth, and to firm up the meat for easy fabrication. In Cattle and Carabao Antemortem inspection – Stunning – Sticking – (cleaning) Flaying – Removal of Head – evisceration – splitting – washing – post mortem inspection – chilling (36-48 hrs) • Flaying or Skinning – this is the removal of the hide. • Shrouding – this is wrapping the carcass with cheese cloth. The cloth is soaked in luke warm water and wrapped around the carcass while it is warm. The cloth absorbs the remaining blood at the surface of the carcass, smoothens the interval fat covering causes fat to appear white and dense and prevents excessive shrinkage and oxidation.
  • 30. 1. Cattle are herded off the cattle liners and herded through a race or chute to be weighed then put into holding pens. 2. The group that is ready for slaughter are herded out of their holding pen down a race that leads into the plant. 3. Reaching the kill floor, cattle are herded into a movable cradle or box chute, like the one pictured on the right. 4. Inducing instantaneous insensibility.
  • 31. 5. After cattle are rendered senseless, they are released from the restrainer. 6. Sticking and bleeding out. 7. Skinning 8. Removal of the head and limbs
  • 32. 9.Removing viscera or offal 10. Postmortem inspection 11. Splitting the carcass and removing the tail 12. Washing the carcass
  • 33. 13. Sending the halves to the coolers 14. Next phase. Once the carcasses have cured, butchering will commence
  • 34. Steps in General Slaughtering 9. Chilling – the carcass chilled at 0-4% for 24 hours before fabrication to allow the rigor mortis to pass, to check on microbial growth, and to firm up the meat for easy fabrication. In Goats/Sheep There are two methods of slaughtering goats, the singed method and the flayed method. • Signed method – after stunning and sticking, singeing is done with either a blow torch or an open fire. While singeing, the hairs are continuously scraped with a dull knife until the hairs are all burned. The belly must be pinched to avoid bursting of the whole belly cavity. After singeing, the canked skin is sliced off for the preparation of Kilawin. Evisceration is done similar with that in cattle.
  • 35. Steps in General Slaughtering 9. Chilling – the carcass chilled at 0-4% for 24 hours before fabrication to allow the rigor mortis to pass, to check on microbial growth, and to firm up the meat for easy fabrication. In Goats There are two methods of slaughtering goats, the singed method and the flayed method. • Flayed method – the process of stunning and sticking in the singed method is followed but the skin is not utilized for food. The removal of fleece on flaying is made slightly/different from that in cattle and carabao. Be sure not to allow meat to come in contact with hairs to avoid imparting goat color to the meat. Evisceration and chilling in goats are similar with that in cattle except that in goats, splitting of the carcass is not done.
  • 36. 1. Lay the lamb down on his side, tie all of his feet together, speak gently so he is not startled and quickly slice the jugular vein, so that the blood starts to drain and the lamb will soon pass out. After the lamb has died, you can remove the head and set it aside. 2 – Cut and pull back the skin around the hock of both back legs.
  • 37. 3 . Cut a slit in the connective tissue of the hock and tie a small rope or twine through each hock. 4 – Now you can hang the entire body of the lamb upside down by his hocks. Before you start cutting off the skin, see step 5.
  • 38. 5 – Go down to the neck, locate the esophagus tube and pull it tight. 6 – Using a sharp knife scrape the slippery membrane off of the esophagus
  • 39. 7 – Tie the esophagus into a tight knot. This will prevent any digestive juices from the rumen leaking out and tainting your meat. 8 – Now, using your knife, work your way down skinning the lamb. You’ll gently slice between the skin and fat and pull as you go down.
  • 40. 9 – Keep working on it until you get to the neck area. 8 – Now, using your knife, work your way down skinning the lamb. You’ll gently slice between the skin and fat and pull as you go down. 9 – Slice down the belly of the lamb allowing the entrails and organs to spill out.
  • 41. 10 – In the back of the lamb, you’ll need to detach the connective tissue around the end point of the intestine so it can fall out through the front. 11 – After the insides have all spilled out, now you can rinse the carcass off with water, getting rid of any fur.
  • 42. Meat and Meat Products Meat – properly dressed flesh derived from mature animals in good condition at the time of slaughter. Carcass – the body of any slaughtered animal after bleeding and dressing. Dressing Percentage – percent yield of the carcass, carcass weight divided by the slaughter weight multiplied by 100 Loin ear area – the cross sectional area of the longissimus dorsi muscle of pork/beef. Fresh meat – meat from an animal that has not undergone by substantial physical, microbiological and chemical change from the time of change.
  • 43. Meat and Meat Products Finish – the amount, character and distribution of fat in the carcass. Lean Cuts – cuts of pork composed of the loin, ham and shoulder. Retail Cuts – cuts of meat handled in small quantities and which may be prepared for the table without further cutting and trimming. Wholesale cuts – meat cuts that are handled in bulk and usually require further cutting before these are prepared for the table. Green weight – weight of a cut of meat in its fresh state before curing or processing Green hams – uncured smoked hams Brand – any mark or stamp approved by the controlling authority
  • 44. FINISH LEAN CUT RETAIL CUTS WHOLESALE CUTS Green weight Green Ham BRAND
  • 45. Meat and Meat Products Rigor Mortis – the stiffening of the muscles after an animal dies, believed to be due to muscle contraction. Greening – formation of green color in the skin and other collagenous tissues as a result of excess nitrite; may also be due to microbial action. HACCP – hazard analysis critical control points the fat granules Hot boned meat – eat deboned before the development of rigor mortis. Hot meat – meat from an unaccredited slaughterhouse, or obtained from illegal source of meat.
  • 46. Rigor Mortis Formation of green color in the skin and other collagenous tissues Hazard Analysis and Critical Control Point (HACCP) Hot boned meat Hot meat
  • 47. The following are terms used to refer to the meat of a specific animal 1. Beef – ox, one year old and above 2. Carabeef – carabao beef, caraveal 3. Game meat – game animals (wild hunted) 4. Horsemeat – horse 5. Lamb – sheep, less than one year old 6. Mutton – sheep, one year old and above 7. Pork – pig 8. Veal – ox, less than one year old 9. Venison - deer
  • 48. Meat Composition • Contains lean, fat, bones, connective tissues and other similar elements. • This lean is the most important part of meat in relation to human nutrition. • Meat protein has high biological value. It can supply the essential nutrients needed for normal growth and physiological function of human adults without being fortified. • Meat also contains sufficient B-vitamins, phosphorus, iron and potassium but deficient in calcium.
  • 49.
  • 50. Meat fabrication •Cutting carcasses into standard wholesale and retail cuts •Profer fabrication lowers of cutting losses •Basic principle: separate tender meat from tough meat and thick portion from the thin portion because they require different methods of cooking. •The cheap parts must be separated from the expensive parts •The cutting of the muscles across the meat fibers to improve the tenderness of the cut.
  • 51. Wholesale and retail cuts of veal Wholesale and retail cuts of lamb Wholesale and retail cuts of beef Wholesale and retail cuts of pork
  • 52. Meat Processing • Chilling – to firm up the meat and check on the growth of microorganisms (2-4°C for 24 hrs) • Trimming – removes excess fat, parts with blood clot and bruises; includes deboning when necessary • Weighing, Washing, and Dripping • Meat curing ü the meat is subjected to the process of salting, picking, drying, and/or smoking. ü the meat is being preserved because some of the curing ingredients have antagonistic effect on the microorganisms
  • 53. Chilling Trimming Weighing Washing Beef Dripping Meat Curing
  • 54. Meat Processing •Meat curing ü With four general methods: Ø Dry cure method – curing ingredients are applied (rubbed in dry form; ex. Tocino, tapa, bacon ØSweet pickle method - involves combining curing salt and water to create a sweet pickle solution. To prepare the brine, use a large non-corrosive bowl, such as plastic or glass. Ex. corned beef, chicken ham
  • 55. Meat Processing •With four general methods: Ø All injection method – injection method is combined with either dry cure or sweet pickle method; ex. Cured ham. Ø Combination method – injection method is combined with either dry cure or sweet pickle method; ex. Cured ham
  • 56. Dry cure method All injection method Sweet pickle method Combination method
  • 57. Milk Production •Relatively good dairy cows in the Philippines and in most of the tropics correspondingly yield only about 8-12 kg daily. •A common “rule of thumb” is to feed one kg of reasonably good concentrate mixture for every 2.5 kg of milk in excess of 5 kg if the forage is of good quality.
  • 58. Milk Composition • Mainly of water, fat, protein, lactose (milk sugar) and ash • Varies depending upon the animal species, breed, individuality, season, lactation, level of nutrition and management • A rich source of calcium, riboflavin (B2), vitamin B12, Iodine and phosphorus • Contains all the essential amino acids • Its protein is composed of globullins, casein and lactalbumin. Portions of the globulins of milk are structural parts of antibodies. Casein is the most abundant protein constituent of milk.
  • 59.
  • 60. Colustrum •The first secretion of the mammary gland; higher than milk in dry matter, protein, vitamins and minerals; also contains antibodies that give newborn animals protection against diseases. ü milk produced under ideal condition has slightly sweet and pleasant taste. ü milk with low fat content tends to be flat while that with higher fat and creamy and fuller flavor. ü milk fat is the most variable milk constituent.
  • 61. Lactose •A sugar milk and can be digested by the enzyme lactase produced by humans.
  • 62. Lactose Intolerance •Occurs when man does not produce enough lactase to completely digest the lactose. This undigested lactose stays in the intestinal tract, and with the action of microorganism causes abdominal pain, diarrhea and flatulence (gas).
  • 63. Pasteurization •Process of heating milk to a certain temperature for a certain period of time required to destroy any pathogenic microorganisms.
  • 64. Pasteurization •Process of heating milk to a certain temperature for a certain period of time required to destroy any pathogenic microorganisms.
  • 65.
  • 66. Milk Products • Whole milk ü upon drying: whole milk powder ü upon sepration: cream and skim milk • Cream ü upon chuming: butter and buttermilk • Butter ü upon evaporation: butte roll or arhydrous milk • Buttermilk ü upon drying: buttermilk powder
  • 67. Milk Products •Skimmilk ü upon drying: skimmilk powder or non-fat dry milk ü upon acidification or addition of rennet: Cheese (add casein) and whey • Whey ü upon drying: whey powder
  • 68. WHOLE MILK Cream & Skim milk Powder Whole Milk Powder CREAM Butter & Butter milk SKIMMILK Skimmilk Powder Cheese Products WHEY Whey Powder
  • 69. Evaporated milk •Whole milk from which about 60% of the water has been removed and contains not less than 25% total milk solids and 7.8% milk fat; Also known as sweetend condensed milk. Compared to raw milk that has not been pasteurized (heated to a specific temperature for a set amount of time) to kill harmful germs.
  • 71. Homogenized milk •Milk which h a s b e en treated in such a manner as to ensure break-up of the fat granules
  • 72. Egg Production •The major factors affecting nutrient requirements for egg production are: 1. rate of egg production 2. Egg size or weight 3. Egg shell thickness 4. Body size of layer
  • 73. Egg Production •The principal factor affecting egg shell quality is dietary calcium. •Egg shell quality can be measured by specific gravity of egg, shell thickness, shell smoothness, breaking strength, and percentage of cracks or shell appearance. •Low dietary calcium levels, less than 2.0 percent, decrease egg shell quality in chickens.
  • 74. Egg Composition •Largely proteins and lipids and various minerals and vitamins with A, D, thiamine and riboflavin in bulk amount; poor source of carbohydrates.
  • 75.
  • 76. REFERENCES • https://norecopa.no/education-training/other-teaching-materials/pig- bleeding • https://fetal-pig-dissection.weebly.com/skinning-the-pig.html • https://norecopa.no/files/teaching/pig/pigbleed/pigbleed.html • https://www.thepigsite.com/articles/stunning-at-slaughter-is-your-hard- work-going-to-waste • https://www.nbcnews.com/politics/white-house/trump-administration- allows-pork-slaughterhouses-have-fewer-usda-inspectors-n1055451 • http://www.jarvisproducts.com/JarvisPorkBusterX.html • https://www.123rf.com/photo_79226159_splitting-of-pig-carcass- production.html
  • 77. REFERENCES • https://www.youtube.com/watch?v=pTuD6QKLZlA • https://philjournalsci.dost.gov.ph/images/pdf/pjs_pdf/vol149no1/influenc e_of_antemortem_and_slaughtering_practices_.pdf • https://www.bworldonline.com/tacloban-aaa-slaughterhouse-awaits- permit-to-operate/ • http://www.fao.org/ag/againfo/themes/en/meat/slaugh_process.html • https://njnaihe.en.made-in-china.com/product/UsrxRWBylwVj/China- Carcass-Cutting-Saw-Machine-Splitting-Saw-Half-Splitting-Saw- Slaughtering-Saw-Carcass-Splitting-Saw-Pig-Slaughter-Machine.html • https://www.shutterstock.com/image-photo/people-wash-pig-after- slaughtering-1162563499 • https://bohatala.com/chilling-of-meat/ • https://www.wikihow.com/Slaughter-Cattle
  • 78. • https://www.englishforums.com/English/RigorMortis/bmbblj/post.ht m • https://news.abs-cbn.com/news/09/10/19/over-26-kilos-of-hot- meat-seized-in-bacolod • https://www.secondcityprime.com/products/double-boned- colorado-lamp-chops • https://www.slideserve.com/ludwig/workshop-on-the- implementation-of-haccp-principles-in-small-food-producing- establishments • https://www2.slideshare.net/jigisjig/week-9-meat-game-and-poultry • https://www.britannica.com/technology/meat-processing/Labels- and-standards REFERENCES
  • 79. • https://www.provisioneronline.com/articles/100626-keeping-up-with- cookchill-technologies • https://www.alamy.com/washing-and-cleaning-meat- image282110697.html • https://www.atlasobscura.com/foods/beef-dripping • https://keepingfoodfresh.wordpress.com/2012/11/07/meat-curing-the- salting-and-nitrites-behind-healthy-and-aesthetically-appealing-meats/ • https://delishably.com/dairy/spicypickledeggs?li_source=LI&li_medium=m 2m-rcw-delishably---food-and-drink • https://www.reddit.com/r/whitesox/comments/8lpcc6/artist_recreation_o f_beef_wellingtons_alleged_ped/ • https://panlasangpinoy.com/homemade-cured-ham-with-brown-sugar- honey-glaze/ • https://extension.uga.edu/publications/detail.html?number=B REFERENCES
  • 80. • https://www.beefitswhatsfordinner.com/cuts/collection/33359/lean-beef- cuts • http://www.allqdup.com/the-seven-basic-retail-cuts-of-meat/ • https://beef2live.com/story-beef-cuts-list-american-primal-cuts-0-103897 • https://pxhere.com/en/photo/819463 • https://www.facebook.com/277396802337298/posts/montana-premium- meats-beef-ribeye-steak-is-now-at-buy-1-kg-get-500-g-free- availa/1142913575785612/ • https://www.lazada.com.ph/products/magnolia-full-cream-milk-1l- i317998397.html • https://shopee.ph/Arla-Milk-Goodness-Skimmed-1L- i.203176596.6719183523 REFERENCES
  • 81. • https://www.galleon.ph/health-household-c880/nestle-nido-lacto- ease-whole-milk-powder-176-p30936757 • https://www.reddit.com/r/Philippines/comments/4unb4x/daricreme _buttermilk_is_a_margarine_not_butter/ • https://www.mybenta.com/tag?q=buttermilk • https://shopee.ph/La-crema-Skim-Powder-i.11679671.1448094426 • https://shopee.ph/Arla-Butter-salted-and-unsalted- i.70729582.5406898650 • https://www.facebook.com/cheeseloversclubPH/ • https://iprice.ph/muscle-milk/ REFERENCES