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Technology Solutions
www.tek-trol.com
Flow | Level | Temperature | Pressure | Valves | Analyzers | Accessories | TekValSys
LEVEL
TEK-WAVE4300A
Radar Non-Contact
HIle Controls of Alabama
Pelham, AL USA
www.hilealabama.com
800-536-0269
2 tektrol@tek-trol.com | www.tek-trol.com
The Tek-Wave 4300A Non-Contact Radar level transmitter is a device for continuous level measurement that
uses radar technology to measure the level of different types of media. The key advantage of this device is
its ability to take reliable and accurate measurements even under extreme temperature and pressure condi-
tions. The density, viscosity, or the conductivity of the medium does not affect it. Furthermore, since it does
not come in contact with the media. It can also be used to measure levels of corrosive, viscous, and abrasive
materials without any damage.
Introduction
The Tek-Wave 4300A uses the Time of Flight method to measure the level of the medium. The radar transmits
a signal containing short-duration radar pulses via the antenna towards the surface of the medium. When
the signal reaches the surface, a part of it is reflected back to the antenna. The transmitter calculates the time
between the transmissions of the signal to the reception of the reflected signal (also called the echo) by the
antenna.This is known as theTime of Flight and is used to calculate the distance to the surface of the medium.
The level measurement of any medium depends on the strength of the reflected signal, which in turn is in-
fluenced by factors such as the Dielectric Constant (DC) of the medium, the distance from the antenna, and
the turbulence on the surface of the medium. Every medium has a Dielectric Constant (DC). The higher the
Dielectric Constant (DC) of a medium, the stronger the reflected signal, and the range measure can be longer.
For example, vacuum has a Dielectric Constant (DC) 0 and does not generate any reflection. The approximate
Dielectric Constant (DC) of oil and water are 2 and 80 respectively; the signal strength of oil is therefore weaker
than that of water. The intensity of the reflected signal also decreases as the distance between the antenna
and the medium surface increases.
Working Principle
Oil with low DC
Fig: Oil with low DC
Transmitted rays
Transmitted rays
Reflected
rays
Reflected
rays
Water with low DC
3tektrol@tek-trol.com | www.tek-trol.com
Benefits
• 2-Wire operation with HART
• The radar adjusts its power and sensitivity to receive one echo from measured material and eliminates
any false echoes.
• Simple push-button calibration
Application
• Water/Wastewater Industry
• Chemical Industry
Dimensional Drawings
Ø4"
7.3"
1"
Ø1.5"
10.3"
Nameplate Recess
Cover Tool Access Hole
Thread on Wiring Access
Cover (Aluminum)
Electronics Enclosure
Aluminum
1/2" NPT Conduit Entry
Nameplate
Mounting Thread 1.5" or 2" NPT
Antenna Polypropylene (Std)
(185.42mm)(261.62mm)
(Ø101.6mm)
(Ø38.1mm)
4 tektrol@tek-trol.com | www.tek-trol.com
Specifications
TEMPERATURE SPECIFICATIONS
Temperature	 -40°F to 140°F (-40°C to 60°C)
OPERATIONAL SPECIFICATIONS
Operation	 		 Pulse Radar
Accuracy			 ±0.1% of Max. Range in Lab Using 4-20mA Current Output
Response Time		 Standard Unit 2-3 Echoes Per Sec. Std. with Less Damping 6 Echoes/sec. 		
				 Fast Protocol Unit 10 - 30 Echoes/Sec
Frequency			6.3 GHz
Transmit Power		 50 µW Average
Calibration			 Via Communications Port (required)
Diagnostics			 Echo Profile via Communications Port
Antenna			Polypropylene
Power Input			20-35 VDC
Loss of Echo Current		 Default 22 mA or 3.5mA
Output			 4 to 20 mA with HART
PROCESS SPECIFICATIONS
Temperature PP Rod	 -40°F to 176°F (-40°C to 80°C)
De-coupler and PTFE Rod -40°F to 350°F (-40°C to 177°C)
Material Dielectric	 Er >2
Max. Pressure			 72.5 PSI (5 bar) (Without De-coupler)
	 MECHANICAL SPECIFICATIONS
Conduit Entry				1/2”NPT x 2
Enclosure				Aluminum
Ingress Protection			 NEMA 6 (IP68)
	 TECHNICAL SPECIFICATIONS
Radar Range Code		 Range in Liquids		 Resolution		 Mounting
017				 *17 ft. (5 m)			 0.08”(2 mm)		 **2”, 1 1/2”NPT
033				 *33 ft. (10 m)			 0.15”(3.9 mm)		 **2”, 1 1/2”NPT
050				 *50 ft. (15 m)			 0.22”(5.7 mm)		 **2”, 1 1/2”NPT
100				 *100 ft. (30 m)			 0.44”(11 mm)		 **2”, 1 1/2”NPT
Note: *Minimum range starts at the lower tip of the antenna for high dielectric material (water). For low
dielectric material allow a longer minimum range.
**Only 2”and 3”NPT mounting connection is available on high temperature radar.
5tektrol@tek-trol.com | www.tek-trol.com
Installation
The radar unit must be installed into a metal fitting with the antenna pointing downward
Installation of Tanks with Domed Top
When mounting Tek-Wave 4300A in a tank that has a domed top, the mounting cannot be in the centre. The
domed top works like a satellite dish and magnifies the first receiving echo. This echo actually gets stronger
than the first received echo. This creates a false echo which the software locks onto. This echo is typically
twice the distance of where the material actually is.
Right Wrong
First burst and
received echo
from domed top
Power input
Conduit Entry
EMPTY
FULLDead
zone
LED
Red
Yellow
Material Level
CALIBRATION PUSH BUTTON
Temperature Compensation for the Speed of Sound
1/2” NPT
Process Mtg
1.5”, 2” NPT
Radar Rod
Antenna
/LED Indicator For 4-20 mA
20-35 VDC
20mA 4mA
6 tektrol@tek-trol.com | www.tek-trol.com
Installation on Tanks with Obstruction
During installation make sure that you do not have any large objects in front of transducer or antenna.
Installation on Stilling Well and Stand Pipe
Radar must be mounted off centre or in a stilling well because multiple reflections can occur. The rounded
bottom of the tank can gain our radar signal and cause false readings.
Right Wrong
Material
Material
Remove
sharp
edges
Vent
hole
with stand
pipe
45˚ cut
7tektrol@tek-trol.com | www.tek-trol.com
Popular Models
Model Number	 Description
4300A-017R6CH-ALAPP	17 ft. Range, 2 wire 4-20 mA with HART
4300A-033R6CH-ALAPP	33 ft. Range, 2 wire 4-20 mA with HART
4300A-050R6CH-ALAPP	50 ft. Range, 2 wire 4-20 mA with HART
4300A-100R6CH-ALAPP	100 ft. Range, 2 wire 4-20 mA with HART
Stilling Well must be within 5”of the bottom of the tank with 45° cut.
No termination
required for pipes
shorter than 6" and
ID of pipes must be
greater than OD of
the transducer nozzel
If a pipe is
submerged in
liquid, a vent
hole is required
Plastic or Metal pipes with
smooth inside
Transducer nozzle can’t
have Physical Contact
Remove sharp edges
If pipe is longer than 6" a 45˚
cut is required
45˚
TEKMATIONLLCreservestherighttochangethedesignsand/ormaterialsofitsproductswithoutnotice.Thecontentsofthispublicationaretheproperty
ofTEKMATIONandcannotbereproducedbyanyotherpartywithoutwrittenpermission.Allrightsreserved.Copyright©2016TEKMATIONLLC
TEKMATIONLLCDOC#TEK/AK/171201/TEK-WAVE/[4]
Customer Service and Support
Tek-Trol is a fully owned subsidiary of TEKMATION LLC. We offer our customers a comprehensive range of products and solutions
for process, power and oil and gas industries. Tek-Trol provides process measurement and control products for Flow, Level,
Temperature and Pressure Measurement, Control Valves and Analyzer systems. We are present in 15 locations globally and are
known for our knowledge, innovative solutions, reliable products and global presence.​​
www.tek-trol.com
Tek-Trol LLC
796 Tek Drive Crystal Lake, IL 60014 USA
Tel: +1 847 857 6076, +1 847 655 7428 Fax: +1 847 655 6147
Email: tektrol@tek-trol.com
www.tek-trol.com
Flow | Level | Temperature | Pressure | Valves | Analyzers | Accessories | TekValSys

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Radar Non-Contact Level Transmitter

  • 1. Technology Solutions www.tek-trol.com Flow | Level | Temperature | Pressure | Valves | Analyzers | Accessories | TekValSys LEVEL TEK-WAVE4300A Radar Non-Contact HIle Controls of Alabama Pelham, AL USA www.hilealabama.com 800-536-0269
  • 2. 2 tektrol@tek-trol.com | www.tek-trol.com The Tek-Wave 4300A Non-Contact Radar level transmitter is a device for continuous level measurement that uses radar technology to measure the level of different types of media. The key advantage of this device is its ability to take reliable and accurate measurements even under extreme temperature and pressure condi- tions. The density, viscosity, or the conductivity of the medium does not affect it. Furthermore, since it does not come in contact with the media. It can also be used to measure levels of corrosive, viscous, and abrasive materials without any damage. Introduction The Tek-Wave 4300A uses the Time of Flight method to measure the level of the medium. The radar transmits a signal containing short-duration radar pulses via the antenna towards the surface of the medium. When the signal reaches the surface, a part of it is reflected back to the antenna. The transmitter calculates the time between the transmissions of the signal to the reception of the reflected signal (also called the echo) by the antenna.This is known as theTime of Flight and is used to calculate the distance to the surface of the medium. The level measurement of any medium depends on the strength of the reflected signal, which in turn is in- fluenced by factors such as the Dielectric Constant (DC) of the medium, the distance from the antenna, and the turbulence on the surface of the medium. Every medium has a Dielectric Constant (DC). The higher the Dielectric Constant (DC) of a medium, the stronger the reflected signal, and the range measure can be longer. For example, vacuum has a Dielectric Constant (DC) 0 and does not generate any reflection. The approximate Dielectric Constant (DC) of oil and water are 2 and 80 respectively; the signal strength of oil is therefore weaker than that of water. The intensity of the reflected signal also decreases as the distance between the antenna and the medium surface increases. Working Principle Oil with low DC Fig: Oil with low DC Transmitted rays Transmitted rays Reflected rays Reflected rays Water with low DC
  • 3. 3tektrol@tek-trol.com | www.tek-trol.com Benefits • 2-Wire operation with HART • The radar adjusts its power and sensitivity to receive one echo from measured material and eliminates any false echoes. • Simple push-button calibration Application • Water/Wastewater Industry • Chemical Industry Dimensional Drawings Ø4" 7.3" 1" Ø1.5" 10.3" Nameplate Recess Cover Tool Access Hole Thread on Wiring Access Cover (Aluminum) Electronics Enclosure Aluminum 1/2" NPT Conduit Entry Nameplate Mounting Thread 1.5" or 2" NPT Antenna Polypropylene (Std) (185.42mm)(261.62mm) (Ø101.6mm) (Ø38.1mm)
  • 4. 4 tektrol@tek-trol.com | www.tek-trol.com Specifications TEMPERATURE SPECIFICATIONS Temperature -40°F to 140°F (-40°C to 60°C) OPERATIONAL SPECIFICATIONS Operation Pulse Radar Accuracy ±0.1% of Max. Range in Lab Using 4-20mA Current Output Response Time Standard Unit 2-3 Echoes Per Sec. Std. with Less Damping 6 Echoes/sec. Fast Protocol Unit 10 - 30 Echoes/Sec Frequency 6.3 GHz Transmit Power 50 µW Average Calibration Via Communications Port (required) Diagnostics Echo Profile via Communications Port Antenna Polypropylene Power Input 20-35 VDC Loss of Echo Current Default 22 mA or 3.5mA Output 4 to 20 mA with HART PROCESS SPECIFICATIONS Temperature PP Rod -40°F to 176°F (-40°C to 80°C) De-coupler and PTFE Rod -40°F to 350°F (-40°C to 177°C) Material Dielectric Er >2 Max. Pressure 72.5 PSI (5 bar) (Without De-coupler) MECHANICAL SPECIFICATIONS Conduit Entry 1/2”NPT x 2 Enclosure Aluminum Ingress Protection NEMA 6 (IP68) TECHNICAL SPECIFICATIONS Radar Range Code Range in Liquids Resolution Mounting 017 *17 ft. (5 m) 0.08”(2 mm) **2”, 1 1/2”NPT 033 *33 ft. (10 m) 0.15”(3.9 mm) **2”, 1 1/2”NPT 050 *50 ft. (15 m) 0.22”(5.7 mm) **2”, 1 1/2”NPT 100 *100 ft. (30 m) 0.44”(11 mm) **2”, 1 1/2”NPT Note: *Minimum range starts at the lower tip of the antenna for high dielectric material (water). For low dielectric material allow a longer minimum range. **Only 2”and 3”NPT mounting connection is available on high temperature radar.
  • 5. 5tektrol@tek-trol.com | www.tek-trol.com Installation The radar unit must be installed into a metal fitting with the antenna pointing downward Installation of Tanks with Domed Top When mounting Tek-Wave 4300A in a tank that has a domed top, the mounting cannot be in the centre. The domed top works like a satellite dish and magnifies the first receiving echo. This echo actually gets stronger than the first received echo. This creates a false echo which the software locks onto. This echo is typically twice the distance of where the material actually is. Right Wrong First burst and received echo from domed top Power input Conduit Entry EMPTY FULLDead zone LED Red Yellow Material Level CALIBRATION PUSH BUTTON Temperature Compensation for the Speed of Sound 1/2” NPT Process Mtg 1.5”, 2” NPT Radar Rod Antenna /LED Indicator For 4-20 mA 20-35 VDC 20mA 4mA
  • 6. 6 tektrol@tek-trol.com | www.tek-trol.com Installation on Tanks with Obstruction During installation make sure that you do not have any large objects in front of transducer or antenna. Installation on Stilling Well and Stand Pipe Radar must be mounted off centre or in a stilling well because multiple reflections can occur. The rounded bottom of the tank can gain our radar signal and cause false readings. Right Wrong Material Material Remove sharp edges Vent hole with stand pipe 45˚ cut
  • 7. 7tektrol@tek-trol.com | www.tek-trol.com Popular Models Model Number Description 4300A-017R6CH-ALAPP 17 ft. Range, 2 wire 4-20 mA with HART 4300A-033R6CH-ALAPP 33 ft. Range, 2 wire 4-20 mA with HART 4300A-050R6CH-ALAPP 50 ft. Range, 2 wire 4-20 mA with HART 4300A-100R6CH-ALAPP 100 ft. Range, 2 wire 4-20 mA with HART Stilling Well must be within 5”of the bottom of the tank with 45° cut. No termination required for pipes shorter than 6" and ID of pipes must be greater than OD of the transducer nozzel If a pipe is submerged in liquid, a vent hole is required Plastic or Metal pipes with smooth inside Transducer nozzle can’t have Physical Contact Remove sharp edges If pipe is longer than 6" a 45˚ cut is required 45˚
  • 8. TEKMATIONLLCreservestherighttochangethedesignsand/ormaterialsofitsproductswithoutnotice.Thecontentsofthispublicationaretheproperty ofTEKMATIONandcannotbereproducedbyanyotherpartywithoutwrittenpermission.Allrightsreserved.Copyright©2016TEKMATIONLLC TEKMATIONLLCDOC#TEK/AK/171201/TEK-WAVE/[4] Customer Service and Support Tek-Trol is a fully owned subsidiary of TEKMATION LLC. We offer our customers a comprehensive range of products and solutions for process, power and oil and gas industries. Tek-Trol provides process measurement and control products for Flow, Level, Temperature and Pressure Measurement, Control Valves and Analyzer systems. We are present in 15 locations globally and are known for our knowledge, innovative solutions, reliable products and global presence.​​ www.tek-trol.com Tek-Trol LLC 796 Tek Drive Crystal Lake, IL 60014 USA Tel: +1 847 857 6076, +1 847 655 7428 Fax: +1 847 655 6147 Email: tektrol@tek-trol.com www.tek-trol.com Flow | Level | Temperature | Pressure | Valves | Analyzers | Accessories | TekValSys