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Blasting rock
1.
1 • A. J.
Clark School of Engineering •Department of Civil and Environmental Engineering Sixth Edition CHAPTER 13 Construction Planning, Equipment, and Methods BLASTING ROCKBLASTING ROCK ByBy Dr. Ibrahim AssakkafDr. Ibrahim Assakkaf ENCEENCE 420420 –– Construction Equipment and MethodsConstruction Equipment and Methods Spring 2003Spring 2003 Department of Civil and Environmental EngineeringDepartment of Civil and Environmental Engineering University of Maryland, College ParkUniversity of Maryland, College Park CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 1
2.
2 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 2 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 3 INTRODUCTIONINTRODUCTION BLAST DESIGNBLAST DESIGN is not an exactis not an exact science, but by considering thescience, but by considering the rock formation it is possible torock formation it is possible to produce the desired result.produce the desired result. This is a stepThis is a step--byby--step procedure forstep procedure for designing the blast hole layout anddesigning the blast hole layout and calculating the amount ofcalculating the amount of explosives for blasting rock.explosives for blasting rock.
3.
3 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 4 INTRODUCTIONINTRODUCTION ””BlastingBlasting" is performed to break rock so" is performed to break rock so that it may be quarried for processing inthat it may be quarried for processing in an aggregate production operation, or toan aggregate production operation, or to excavate a rightexcavate a right--ofof--way.way. Blasting is accomplished by dischargingBlasting is accomplished by discharging an explosive that has either beenan explosive that has either been placed in an unconfined manner, suchplaced in an unconfined manner, such as mud capping boulders, or is confinedas mud capping boulders, or is confined as in a borehole.as in a borehole. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 5 INTRODUCTIONINTRODUCTION There are two forms of energy releasedThere are two forms of energy released when high explosives are detonated,when high explosives are detonated, shock and gas. An unconfined chargeshock and gas. An unconfined charge works by shock energy, whereas aworks by shock energy, whereas a confined charge has a high gas energyconfined charge has a high gas energy output.output. There are many types of explosives andThere are many types of explosives and methods for using them.methods for using them.
4.
4 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 6 Blast designBlast design Powder factorPowder factor VibrationVibration Trench rockTrench rock PresplittingPresplitting ProductionProduction TOPICSTOPICS CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 7 GLOSSARY OF TERMSGLOSSARY OF TERMS Face Bench height Burden distance Spacing Blasthole depth Stemming Subdrilling
5.
5 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 8 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 9 OVERVIEWOVERVIEW Rock breakage results from gasRock breakage results from gas pressure in the blasthole.pressure in the blasthole. Radial crackingRadial cracking Individual wedgesIndividual wedges Flexural ruptureFlexural rupture Stiffness ratioStiffness ratio bench height burden distance
6.
6 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 10 BURDENBURDEN It is the distance to the free face of the excavation. Burden distance is the most critical dimension in blast design. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 11 COMMERCIALCOMMERCIAL EXPLOSIVESEXPLOSIVES There are four main categories ofThere are four main categories of commercial high explosives:commercial high explosives: 1. Dynamite, 2. Slurries, 3. ANFO, and 4. Two-component explosives.
7.
7 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 12 COMMERCIALCOMMERCIAL EXPLOSIVESEXPLOSIVES The first three categories,The first three categories, dynamite, slurries, anddynamite, slurries, and ANFOANFO, are, are the principal explosives used forthe principal explosives used for borehole charges.borehole charges. TwoTwo--component or binarycomponent or binary explosives are normally notexplosives are normally not classified as an explosive untilclassified as an explosive until mixed.mixed. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 13 DYNAMITEDYNAMITE DynamiteDynamite is nitroglycerinis nitroglycerin--basedbased product.product. It is the most sensitive of all theIt is the most sensitive of all the generic classes of explosives ingeneric classes of explosives in use nowadays.use nowadays. It is available in many grades andIt is available in many grades and sizes to meet the requirements of asizes to meet the requirements of a particular job.particular job.
8.
8 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 14 DYNAMITEDYNAMITE The approximate strength of a dynamiteThe approximate strength of a dynamite is specified as a percentage (weight ofis specified as a percentage (weight of nitroglycerin to the total weight of anitroglycerin to the total weight of a cartridge.cartridge. Cartridges vary in size fromCartridges vary in size from approximately 1 to 8 in. in diameter andapproximately 1 to 8 in. in diameter and 8 to 24 in. long.8 to 24 in. long. Dynamite is used extensively forDynamite is used extensively for chargingcharging boreholesboreholes, especially for the, especially for the smaller sizes.smaller sizes. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 15 Dynamite Cartridge
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9 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 16 Dynamite Cartridge CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 17 SLURRIESSLURRIES Slurries is generic term used for bothSlurries is generic term used for both water gelswater gels andand emulsionemulsion They are waterThey are water--resistant explosiveresistant explosive mixtures of ammonium nitrate and amixtures of ammonium nitrate and a fuel sensitizerfuel sensitizer The primary sensitizing methods are:The primary sensitizing methods are: introduction of air throughout the mixture the addition of aluminum particles or the addition of nitrocellulose
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10 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 18 In comparison to different explosives (suchIn comparison to different explosives (such as ANFO), slurries have a higher cost peras ANFO), slurries have a higher cost per pound and have less energypound and have less energy However, their higher cost can be justified ifHowever, their higher cost can be justified if used in wet conditionused in wet condition They are not waterThey are not water--sensitivesensitive An advantage of slurries over dynamite isAn advantage of slurries over dynamite is that the separate ingredients can be hauledthat the separate ingredients can be hauled to the project in bulk and mixedto the project in bulk and mixed immediately before loading theimmediately before loading the blastholesblastholes SLURRIESSLURRIES CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 19 ANFOANFO ANFO is blasting agent that isANFO is blasting agent that is produced by mixingproduced by mixing prilledprilled ammoniumammonium nitrate and fuel oilnitrate and fuel oil This explosive is used extensively onThis explosive is used extensively on construction project and representsconstruction project and represents about 80% of all explosives used inabout 80% of all explosives used in the United Statesthe United States ANFO is the cheapest and safestANFO is the cheapest and safest among othersamong others
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11 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 20 ANFOANFO ANFO is an explosive used extensively on construction projects. Texas City, 16 April 1947 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 21 ANFOANFO The ANFO is made by blending 3.5The ANFO is made by blending 3.5 quarts of fuel oil with 100 lb ofquarts of fuel oil with 100 lb of ammonium nitrate blastingammonium nitrate blasting prillsprills This the optimum ratio.This the optimum ratio. The detonation efficiency is controlledThe detonation efficiency is controlled by this ratio.by this ratio. Because the mixture is freeBecause the mixture is free--flowing, itflowing, it can be blown orcan be blown or augeredaugered from the bulkfrom the bulk trucks directly into thetrucks directly into the blasholesblasholes..
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12 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 22 INITIATING AND DELAYINITIATING AND DELAY DEVICESDEVICES It is common practice to fireIt is common practice to fire several holes or rows of holes atseveral holes or rows of holes at one time.one time. Fragmentation,Fragmentation, backbreakebackbreake,, vibration, and violence of a blastvibration, and violence of a blast are all controlled by the firingare all controlled by the firing sequence of the individualsequence of the individual blastholes.blastholes. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 23 INITIATING AND DELAYINITIATING AND DELAY DEVICESDEVICES The order and timing of theThe order and timing of the detonation of the individual holesdetonation of the individual holes is regulated by the initiationis regulated by the initiation system. Electric and nonsystem. Electric and non--electricelectric initiation systems are available.initiation systems are available. When selecting the properWhen selecting the proper system, one should consider bothsystem, one should consider both blast design and safety.blast design and safety.
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13 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 24 ELECTRIC BLASTING CAPSELECTRIC BLASTING CAPS With an electric cap an explosion isWith an electric cap an explosion is caused by passing an electric currentcaused by passing an electric current through a wire bridge, similar to anthrough a wire bridge, similar to an electric light bulb filament.electric light bulb filament. A current of approximately 1.5 ampsA current of approximately 1.5 amps heats the bridge to ignite a heatheats the bridge to ignite a heat-- sensitivesensitive flash compound.flash compound. The ignition sets off a primer which in turnThe ignition sets off a primer which in turn fires a base charge in the cap.fires a base charge in the cap. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 25 DELAY BLASTINGDELAY BLASTING SYSTEMSSYSTEMS Delay blasting caps are used to obtain aDelay blasting caps are used to obtain a specified firing sequence.specified firing sequence. These caps are available forThese caps are available for delay intervalsdelay intervals varying from a small fraction of second tovarying from a small fraction of second to about 7 seconds.about 7 seconds. When explosives charges in two or moreWhen explosives charges in two or more rows of holes parallel to the face are fired inrows of holes parallel to the face are fired in one shot, it is desirable to fire the charges inone shot, it is desirable to fire the charges in the holes nearest the face a short timethe holes nearest the face a short time ahead of those in the second row.ahead of those in the second row.
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14 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 26 DELAY BLASTINGDELAY BLASTING SYSTEMSSYSTEMS This procedure will reduce the burdenThis procedure will reduce the burden in the second row, and hence, willin the second row, and hence, will permit the explosives in the secondpermit the explosives in the second row to break more effectively.row to break more effectively. In the case of more than two rows ofIn the case of more than two rows of explosives, this same delayed firingexplosives, this same delayed firing sequence will be followed for eachsequence will be followed for each successive row.successive row. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 27 DETONATING CORDDETONATING CORD The detonating cord is a nonThe detonating cord is a non-- electric initiation system consistingelectric initiation system consisting of a flexible cord having a centerof a flexible cord having a center core of high explosive.core of high explosive. It is used to detonate dynamite andIt is used to detonate dynamite and other capother cap--sensitive explosives.sensitive explosives.
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15 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 28 ROCK BREAKAGEROCK BREAKAGE The major mechanisms of rockThe major mechanisms of rock breakage result from the sustained gasbreakage result from the sustained gas pressure buildup in the borehole by thepressure buildup in the borehole by the explosion.explosion. First, this pressure will cause radialFirst, this pressure will cause radial cracking. Such cracking is similar tocracking. Such cracking is similar to what happens in the case of frozenwhat happens in the case of frozen water pipeswater pipes--a longitudinal split occursa longitudinal split occurs parallel to the axis of the pipe.parallel to the axis of the pipe. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 29 ROCK BREAKAGEROCK BREAKAGE AA borehole is analogous to the frozenborehole is analogous to the frozen pipepipe in that it is a cylindrical pressurein that it is a cylindrical pressure vessel. But there is a difference in thevessel. But there is a difference in the rate of loading. Arate of loading. A blastholeblasthole isis pressurized instantaneously. Failure,pressurized instantaneously. Failure, therefore, instead of being at the onetherefore, instead of being at the one weakest seam, is inweakest seam, is in manymany seamsseams parallel to the borehole.parallel to the borehole.
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16 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 30 BLAST DESIGNBLAST DESIGN Every blast must be designed toEvery blast must be designed to meet the existing conditions ofmeet the existing conditions of the rock formation andthe rock formation and overburden, and to produce theoverburden, and to produce the desired final result. There is nodesired final result. There is no single solution to this problem.single solution to this problem. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 31 BLAST DESIGNBLAST DESIGN Rock is not a homogeneousRock is not a homogeneous material. There are fracturematerial. There are fracture planes, seams, and changes inplanes, seams, and changes in burden to be considered.burden to be considered. Wave propagation is faster inWave propagation is faster in hard rock than in soft rock.hard rock than in soft rock.
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17 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 32 BLAST DESIGNBLAST DESIGN Initial blast designs use idealizedInitial blast designs use idealized assumptions. The engineer does thisassumptions. The engineer does this realizing that discontinuities will berealizing that discontinuities will be encountered in the field. Because ofencountered in the field. Because of these facts, it must always bethese facts, it must always be understood that the theoretical blastunderstood that the theoretical blast design is only the starting point fordesign is only the starting point for blasting operations in the field.blasting operations in the field. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 33 BLAST DESIGNBLAST DESIGN AA trial blasttrial blast should always beshould always be performed. It will either validateperformed. It will either validate the initial assumptions orthe initial assumptions or provide the information neededprovide the information needed for final blast design.for final blast design.
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18 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 34 BURDENBURDEN The most critical dimension in blastThe most critical dimension in blast design is thedesign is the burden distanceburden distance asas shown in Figure 1 (Fig 13shown in Figure 1 (Fig 13--1, Text)1, Text) Burden distance is the shortestBurden distance is the shortest distance to stress relief at the time adistance to stress relief at the time a blasthole detonates. It is normally theblasthole detonates. It is normally the distance to the free face in andistance to the free face in an excavation, whether a quarry situationexcavation, whether a quarry situation or a highway cut.or a highway cut. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 35 BURDENBURDEN Figure 1. Blasthole Dimensional Terminology
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19 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 36 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 37 BURDENBURDEN Internal faces can be created byInternal faces can be created by blastholesblastholes fired on an earlier delayfired on an earlier delay within a shot. When the burdenwithin a shot. When the burden distance is insufficient, rock will bedistance is insufficient, rock will be thrown for excessive distances fromthrown for excessive distances from the face, fragmentation may bethe face, fragmentation may be excessively fine, and air blast levelsexcessively fine, and air blast levels will be high.will be high.
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20 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 38 BURDENBURDEN An empirical formula for approximating aAn empirical formula for approximating a burden distance to be usedburden distance to be used onon a first triala first trial shot isshot is wherewhere B = burden, ft SGe = specific gravity of the explosive SGr = specific gravity of the rock De = diameter of the explosive, in. e r e D SG SG B += 5.1 2 (1) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 39 BURDENBURDEN The actual diameter will depend on theThe actual diameter will depend on the manufacturer’s packaging containermanufacturer’s packaging container thicknessthickness If the specific product is known, the exactIf the specific product is known, the exact information should be usedinformation should be used Rock density is an indicator of strength,Rock density is an indicator of strength, which in turn governs the amount ofwhich in turn governs the amount of energy required to cause breakageenergy required to cause breakage The approximate specific gravities ofThe approximate specific gravities of rocks are given in Table 1 (T13rocks are given in Table 1 (T13--1,Text)1,Text)
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21 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 40 BURDENBURDEN Table 1. Density by Nominal Rock Classifications (Table 13-1, Text) Rock Classification Specific Gravity Density Broken (ton/cu yd) Basalt 1.8 – 3.0 2.36 – 2.53 Dibase 2.6 – 3.0 2.19 – 2.53 Diorite 2.8 – 3.0 2.36 – 2.53 Dolomite 2.8 – 2.9 2.36 – 2.44 Gneiss 2.6 – 2.9 2.19 – 2.44 Granite 2.6 – 2.9 2.19 – 2.28 Gypsum 2.3 – 2.8 1.94 – 2.26 Hematite 4.5 – 5.3 3.79 – 4.47 Limestone 2.4 – 2.9 1.94 – 2.28 Marble 2.1 – 2.9 2.02 – 2.28 Quartzite 2.0 – 2.8 2.19 – 2.36 Sandstone 2.0 – 2.8 1.85 – 2.36 Shale 2.4 – 2.8 2.02 – 2.36 Slate 2.5 – 2.8 2.28 – 2.36 Trap Rock 2.6 – 3.0 2.38 – 2.53 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 41 BURDENBURDEN Explosive density is used inExplosive density is used in EqEq. 1 because. 1 because of the proportional relationship betweenof the proportional relationship between explosive density and strength.explosive density and strength. There are, however, some explosiveThere are, however, some explosive emulsions which exhibit differing strengthsemulsions which exhibit differing strengths at equal densities.at equal densities. In such a caseIn such a case EqEq. 1 will not be valid.. 1 will not be valid. An equation based on relative bulk strengthAn equation based on relative bulk strength instead of density can be used in suchinstead of density can be used in such situations.situations.
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22 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 42 Example 1Example 1 A contractor plans to use dynamite that has specificA contractor plans to use dynamite that has specific gravity of 1.3 to open an excavation in granite rock. Thegravity of 1.3 to open an excavation in granite rock. The drilling equipment available will drill a 3drilling equipment available will drill a 3--inin blastholeblasthole.. Dynamite comes packaged in 2 3/4Dynamite comes packaged in 2 3/4--in diameter sticks.in diameter sticks. What is the recommended burden distance for the firstWhat is the recommended burden distance for the first trial shot?trial shot? From Table 1 (Table 14From Table 1 (Table 14--1 Text):1 Text): ft7.6)75.2(5.1 8.2 )3.1(2 5.1 2 8.2 2 2.92.6 GraniteofGravitySpecific = += += = + = e r e D SG SG B CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 43 BULK STRENGTHBULK STRENGTH Relative bulk strength is the strengthRelative bulk strength is the strength ratio for a constant volume compared toratio for a constant volume compared to a standard explosive such as ANFOa standard explosive such as ANFO ANFO, ammonium nitrate and fuel oil, isANFO, ammonium nitrate and fuel oil, is the standard explosive with an energythe standard explosive with an energy-- level rating of 100level rating of 100 The relative bulk strength rating shouldThe relative bulk strength rating should be based on test data under specifiedbe based on test data under specified conditionsconditions
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23 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 44 ANFOANFO ANFO is an explosive used extensively on construction projects. Texas City, 16 April 1947 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 45 Explosive diameter and blasthole size are the same. ANFO
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24 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 46 BULK STRENGTHBULK STRENGTH The burden distance,The burden distance, BB, based on, based on relative bulk energy is given byrelative bulk energy is given by 367.0 r v e SG St DB = (2) SGr = specific gravity of the rock De = diameter of the explosive, in. Stv = relative bulk strength compared to ANFO CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 47 BURDEN DISTANCEBURDEN DISTANCE When one or two rows ofWhen one or two rows of blastholesblastholes are used, the burden distanceare used, the burden distance between rows will usually be equal.between rows will usually be equal. If more than two rows are to be firedIf more than two rows are to be fired in a single shot, either the burdenin a single shot, either the burden distance of the rear holesdistance of the rear holes must bemust be adjustedadjusted or delay devices must beor delay devices must be used to allow the face rock from theused to allow the face rock from the front rows to move.front rows to move.
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25 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 48 BURDEN DISTANCEBURDEN DISTANCE The burden distance should also beThe burden distance should also be adjusted because of the geologicaladjusted because of the geological variations.variations. Rock is not homogeneous materialRock is not homogeneous material as assumed by all formulasas assumed by all formulas Therefore, it is always necessary toTherefore, it is always necessary to useuse correction factorscorrection factors for specificfor specific geological conditions.geological conditions. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 49 Kd = ? BURDEN corrected
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26 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 50 BURDEN DISTANCEBURDEN DISTANCE The corrected burden distance can beThe corrected burden distance can be computed from the following equation:computed from the following equation: WhereWhere KKdd = correction factor for rock deposition= correction factor for rock deposition KKss = correction factor for rock structure= correction factor for rock structure Table 2 gives burden distance correction factors forTable 2 gives burden distance correction factors for rock deposition and rock structurerock deposition and rock structure sd KKBB ××=corrected (3) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 51 BURDEN DISTANCEBURDEN DISTANCE CORRECTION FACTORSCORRECTION FACTORS Table 2. Density by Nominal Rock Classifications (Table 13-2, Text) Rock Depostion Kd Bedding steeply dipping into cut 1.18 Bedding steeply dipping into face 0.95 Other cases of depostion 1.00 Rock Structure Ks Heavily cracked, frequent weak joints, weakly cemented layers 1.30 Thin, well-cemented layers with tight joints 1.10 Massive intact rock 0.95
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27 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 52 Example 2Example 2 A new quarry is being opened in a limestoneA new quarry is being opened in a limestone formation having horizontal bedding withformation having horizontal bedding with numerous weak joints. From a borehole testnumerous weak joints. From a borehole test drilling program it is believed that the limestonedrilling program it is believed that the limestone is highly laminated with many weakly cementedis highly laminated with many weakly cemented layers. Because of possible wet conditions, alayers. Because of possible wet conditions, a cartridgedcartridged slurry (relative bulk density of 140)slurry (relative bulk density of 140) will be used as explosive. The 6.5will be used as explosive. The 6.5--inin blastholesblastholes will be loaded with 5will be loaded with 5--in diameter cartridges.in diameter cartridges. What is the burden distance?What is the burden distance? CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 53 Example 2 (continued)Example 2 (continued) From Table 1 (Table 13From Table 1 (Table 13--1, Text):1, Text): For limestone, the specific gravity is between 2.4 andFor limestone, the specific gravity is between 2.4 and 2.92.9 KdKd = 1 (horizontal bedding, see Table 2)= 1 (horizontal bedding, see Table 2) KsKs = 1.3 (numerous weakly cemented layers, Table 2)= 1.3 (numerous weakly cemented layers, Table 2) ft65.12 6.2 140 )5(67.067.0 9.2 2 2.92.4 GravitySpecificAverage 33 === = + = r v e SG St DB ft4.16)3.1)(1(65.12corrected ==××= KsKdBB
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28 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 54 Example 2 (continued)Example 2 (continued) Table 1. Density by Nominal Rock Classifications (Table 13-1, Text) Rock Classification Specific Gravity Density Broken (ton/cu yd) Basalt 1.8 – 3.0 2.36 – 2.53 Dibase 2.6 – 3.0 2.19 – 2.53 Diorite 2.8 – 3.0 2.36 – 2.53 Dolomite 2.8 – 2.9 2.36 – 2.44 Gneiss 2.6 – 2.9 2.19 – 2.44 Granite 2.6 – 2.9 2.19 – 2.28 Gypsum 2.3 – 2.8 1.94 – 2.26 Hematite 4.5 – 5.3 3.79 – 4.47 Limestone 2.4 – 2.9 1.94 – 2.28 Marble 2.1 – 2.9 2.02 – 2.28 Quartzite 2.0 – 2.8 2.19 – 2.36 Sandstone 2.0 – 2.8 1.85 – 2.36 Shale 2.4 – 2.8 2.02 – 2.36 Slate 2.5 – 2.8 2.28 – 2.36 Trap Rock 2.6 – 3.0 2.38 – 2.53 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 55 STEMMINGSTEMMING Definition:Definition: Stemming is the adding of an inertStemming is the adding of an inert material, such as drill cuttings, onmaterial, such as drill cuttings, on top of the explosive in atop of the explosive in a blastholeblasthole for the purpose of confining thefor the purpose of confining the energy of the explosiveenergy of the explosive To function property the materialTo function property the material used for stemming must lock intoused for stemming must lock into the borehole.the borehole.
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29 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 56 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 57 STEMMINGSTEMMING It is common practice to useIt is common practice to use drilldrill cuttingscuttings as the stemming material.as the stemming material. To function properly, the stemmingTo function properly, the stemming material should have an averagematerial should have an average diameterdiameter 0.05 times the diameter of the0.05 times the diameter of the holehole and should be angular.and should be angular. If the stemming distance is too great,If the stemming distance is too great, there will be poor top breakage from thethere will be poor top breakage from the explosion andexplosion and backbreakbackbreak will increase.will increase.
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30 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 58 STEMMINGSTEMMING When the stemming distance isWhen the stemming distance is inadequate, the explosion will escapeinadequate, the explosion will escape prematurely from the hole.prematurely from the hole. Under normal conditions, properlyUnder normal conditions, properly designed burden and explosive, anddesigned burden and explosive, and good stemming material, a stemminggood stemming material, a stemming distance,distance, TT, of 0.7 times the burden, of 0.7 times the burden distance,distance, BB, will be satisfactory., will be satisfactory. TT = 0.7 x= 0.7 x BB (4) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 59 SUBDRILLINGSUBDRILLING A shot will normally not break to the veryA shot will normally not break to the very bottom of the blasthole. This can bebottom of the blasthole. This can be understood by remembering thatunderstood by remembering that thethe second mechanism of breakage issecond mechanism of breakage is flexural rupture.flexural rupture. To achieve a specified grade, one willTo achieve a specified grade, one will need to drill below the desired floorneed to drill below the desired floor elevation. This portion of the blastholeelevation. This portion of the blasthole below the desired final grade is termedbelow the desired final grade is termed "subdrilling.""subdrilling."
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31 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 60 SUBDRILLINGSUBDRILLING TheThe subdrillingsubdrilling distance,distance, JJ, required, required can be approximated by the followingcan be approximated by the following formula:formula: JJ = 0.3 x= 0.3 x BB SubdrillingSubdrilling represents the depthrepresents the depth required for explosive placementrequired for explosive placement, not, not a field drilling deptha field drilling depth (5) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 61 SUBDRILLINGSUBDRILLING During the drilling operation thereDuring the drilling operation there will be random drilling depthwill be random drilling depth errors, holes will slough, anderrors, holes will slough, and material will accidentally fall intomaterial will accidentally fall into some holes. Therefore, forsome holes. Therefore, for practical reasons drilling shouldpractical reasons drilling should be to a depth slightly greater thanbe to a depth slightly greater than that calculated.that calculated.
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32 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 62 BLASTHOLEBLASTHOLE SIZESIZE The size (diameter) of the blasthole willThe size (diameter) of the blasthole will affect blast considerations concerningaffect blast considerations concerning fragmentation, air blast, flyrock, andfragmentation, air blast, flyrock, and ground vibrationground vibration.. The economics of drilling is the secondThe economics of drilling is the second consideration in determining blastholeconsideration in determining blasthole size.size. Larger holes are usually moreLarger holes are usually more economical to drill but they introduceeconomical to drill but they introduce possible blast problemspossible blast problems.. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 63 BLASTHOLEBLASTHOLE SIZESIZE Once again, the second mechanismOnce again, the second mechanism of rupture and the stiffness ratio (SR)of rupture and the stiffness ratio (SR) need to be considered.need to be considered. TheThe stiffness ratio (SR)stiffness ratio (SR) for blastingfor blasting purposes is the bench height (purposes is the bench height (LL)) divided by the burden distance (divided by the burden distance (BB)).. B L SR = (6)
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33 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 64 STIFFNESS RATIOSTIFFNESS RATIO Stiffness ratio affects several critical blasting considerations. • Fragmentation • Air blast • Flyrock • Ground vibration bench height burden distance CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 65 STIFFNESS RATIOSTIFFNESS RATIO The bench height is usually set by physical constrains, the existing ground elevation and plan grade.
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34 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 66 In the case of deep cuts it may be possible to adjust the bench height with stepped cuts. STIFFNESS RATIOSTIFFNESS RATIO CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 67 The bench height should be matched to the reach of the excavation equipment (optimum height of cut). STIFFNESS RATIOSTIFFNESS RATIO
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35 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 68 BLASTHOLEBLASTHOLE SIZESIZE In some situations, as in a quarry, theIn some situations, as in a quarry, the blaster can adapt the bench height toblaster can adapt the bench height to optimize the blast, but on a road projectoptimize the blast, but on a road project the existing ground and the specifiedthe existing ground and the specified final roadway grades set limits on anyfinal roadway grades set limits on any bench height modification.bench height modification. The following table (Table 3, Table 13The following table (Table 3, Table 13--3,3, Text) gives the relationship between theText) gives the relationship between the stiffness ratio and the critical blastingstiffness ratio and the critical blasting factors.factors. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 69 BLASTHOLEBLASTHOLE SIZESIZE Stiffness Ratio (RS) 1 2 3 > 4* Fragmentation Poor Fair Good Excellent Air Blast Severe Fair Good Excellent Flyrock Severe Fair Good Excellent Ground Vibration Severe Fair Good Excellent * Stiffness Ratios above 4 yield no increase in benefit Table 3. Stiffness Ratio’s Effect on Blasting Factors (Table 13-3, Text)
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36 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 70 BLASTHOLEBLASTHOLE SIZESIZE One of the parameters in bothOne of the parameters in both EqsEqs. 1. 1 and 2 was the diameter of the explosive,and 2 was the diameter of the explosive, DDee. The diameter of the explosive is. The diameter of the explosive is limited by the diameter of thelimited by the diameter of the blastholeblasthole If it is desirable to drill largerIf it is desirable to drill larger blastholesblastholes for economic reasons (usually cheaper),for economic reasons (usually cheaper), the burden distance will be affectedthe burden distance will be affected e r e D SG SG B += 5.1 2 367.0 r v e SG St DB = CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 71 Explosive diameter and bore hole diameter may not be the same. LINER or FILLER EXPLOSIVE BORE HOLE BLASTHOLEBLASTHOLE SIZESIZE
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37 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 72 Example 3Example 3 A contractor plans to use dynamite that hasA contractor plans to use dynamite that has specific gravity of 1.3 to open an excavation inspecific gravity of 1.3 to open an excavation in granite rock. The drilling equipment availablegranite rock. The drilling equipment available will drill a 5will drill a 5--inin blastonesblastones. Dynamite comes. Dynamite comes packaged in 2.75packaged in 2.75--in and 4.5in and 4.5--diameter sticks. Ifdiameter sticks. If the specifications call for a 13the specifications call for a 13--ft bench heightft bench height and the extent of the excavation perpendicularand the extent of the excavation perpendicular to the face is 100 ft,how many rows ofto the face is 100 ft,how many rows of blastholesblastholes will be required for both the 2.75 andwill be required for both the 2.75 and 4.54.5--diameter packages? Which package ofdiameter packages? Which package of dynamite will result in lesser blasting problems?dynamite will result in lesser blasting problems? CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 73 Example 3 (cont’d)Example 3 (cont’d) For the 2.75For the 2.75--inin diadia. package:. package: For the 4.5For the 4.5--in.in. diadia, package:, package: rows1693.151 6.7 100 requiredrowsofNo. ft7.675.2(5.1 8.2 )3.1(2 5.1 2 8.2 2 2.92.6 GraniteofGravitySpecific 1 ≈=+= = += += = + = e r e D SG SG B rows1017.101 10.9 100 requiredrowsofNo. ft9.105.4(5.1 8.2 )3.1(2 5.1 2 2 ≈=+= = += += e r e D SG SG B
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38 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 74 Example 3 (cont’d)Example 3 (cont’d) For the 2.75For the 2.75--in.in. diadia. explosive package:. explosive package: For the 4.5For the 4.5--in.in. diadia. explosive package:. explosive package: Comparing the results of the stiffness ratios using Table 3Comparing the results of the stiffness ratios using Table 3 (Table 13(Table 13--3, Text), the 2.53, Text), the 2.5--in. diameter explosive packagein. diameter explosive package has lesser blasting problemhas lesser blasting problem 94.1 7.6 13 1 1 === B L SR 19.1 9.10 13 2 2 === B L SR CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 75 Example 3 (cont’d)Example 3 (cont’d) Stiffness Ratio (RS) 1 2 3 > 4* Fragmentation Poor Fair Good Excellent Air Blast Severe Fair Good Excellent Flyrock Severe Fair Good Excellent Ground Vibration Severe Fair Good Excellent * Stiffness Ratios above 4 yield no increase in benefit Table 3. Stiffness Ratio’s Effect on Blasting Factors (Table 13-3, Text)
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39 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 76 Example 4Example 4 Suppose that the rock blasting in Example 3 should beSuppose that the rock blasting in Example 3 should be accomplished with a minimum stiffness ratio of 3, what willaccomplished with a minimum stiffness ratio of 3, what will be the ideal explosive diameter?be the ideal explosive diameter? 33.4 3 13 ===⇒= SR L B B L SR OK306.3 25.4 13 25.4)75.1(5.1 8.2 )3.1(2 :CKECK diameter-3/41or1.75diameterexplosiveideal in783.1 ft33.45.1 8.2 )3.1(2 5.1 2 >===⇒= += =∴ =∴ = += += B L SRB D DD SG SG B e ee r e CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 77 SPACINGSPACING Proper spacing of blastholes isProper spacing of blastholes is controlled by the initiation timing and thecontrolled by the initiation timing and the stiffness ratiostiffness ratio.. When holes are spaced too close andWhen holes are spaced too close and fired instantaneously, venting of thefired instantaneously, venting of the energy will occur with resultingenergy will occur with resulting air blastair blast and flyrockand flyrock.. When the spacing is extended, there is aWhen the spacing is extended, there is a limit beyond which fragmentation willlimit beyond which fragmentation will become harsh.become harsh.
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ROCK ENCE 420 ©Assakkaf Slide No. 78 SPACINGSPACING Before beginning a spacingBefore beginning a spacing analysis, two questions must beanalysis, two questions must be answered concerning the shot:answered concerning the shot: 1. Will the charges be fired instantaneously or will delays be used? 2. Is the stiffness ratio greater than 4? CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 79 SPACINGSPACING Instantaneous initiationInstantaneous initiation:: SRSR greater than 1 but less than 4greater than 1 but less than 4 Instantaneous initiationInstantaneous initiation:: SRSR equal to or greater than 4equal to or greater than 4 Text p. 388, equations (13Text p. 388, equations (13--6 and 136 and 13--7)7) Spacing is controlled by initiation timing and stiffness ratio.
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ROCK ENCE 420 ©Assakkaf Slide No. 80 SPACINGSPACING Delayed initiationDelayed initiation:: SR greaterSR greater than 1 but less than 4than 1 but less than 4 Delayed initiationDelayed initiation:: SR equal toSR equal to or greater than 4or greater than 4 Text p. 388, equations (13Text p. 388, equations (13--8 and 138 and 13--9)9) Spacing is controlled by initiation timing and stiffness ratio. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 81 SPACINGSPACING An SR of less than 4 is considered a low bench and a high bench is a SR value of 4 or greater. This means that there are four cases to be considered: 1. Instantaneous initiation. with the SR greater than I but less than 4. where S = spacing L = bench height 3 2BL S + = (7)
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ROCK ENCE 420 ©Assakkaf Slide No. 82 SPACINGSPACING 2. Instantaneous initiation, with the SR equal to or greater than 4. 3. Delayed initiation, with the SR greater than I but less than 4. BS 2= (8) (9) 8 7BL S + = CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 83 SPACINGSPACING 4. Delayed initiation, with the SR equal to or greater than 4. Note: The actual spacing utilized in the field should be within 15% plus or minus the calculated value. BS 4.1= (9)
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ROCK ENCE 420 ©Assakkaf Slide No. 84 SPACINGSPACING Spacing in the field should be within plus or minus 15% of the calculated value. Calculated spacing -15% +15% CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 85 Example 5Example 5 It is proposed to load 4It is proposed to load 4--in diameterin diameter blasholesblasholes with bulkwith bulk ANFOANFO. The. The contractor would like to use an 8 Xcontractor would like to use an 8 X 8 drill pattern. Assuming the8 drill pattern. Assuming the burden distance is correct, will theburden distance is correct, will the 88--ft spacing be acceptable? Theft spacing be acceptable? The bench height is 35 ft and each holebench height is 35 ft and each hole is to be fired on separate delay.is to be fired on separate delay.
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44 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 86 Example 5 (cont’d)Example 5 (cont’d) Check the stiffness ratio,Check the stiffness ratio, LL//BB for high or low bench:for high or low bench: Delay timing; therefore, useDelay timing; therefore, use EqEq. 9:. 9: The spacing is not OK. As a minimum, the patternThe spacing is not OK. As a minimum, the pattern should be:should be: 8 X 9.58 X 9.5 ft35andft8 == LB ft4.4 8 35 == B L ft12.9to5.9:0.15(11.2)11.2Range ft2.11)8(4.1 =±= == S S CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 87 Example 6Example 6 A project in granite rock will have an average benchA project in granite rock will have an average bench height of 20 ft. An explosive having a specific gravity ofheight of 20 ft. An explosive having a specific gravity of 1.2 has been proposed. The contractor’s equipment1.2 has been proposed. The contractor’s equipment can easily drill 3can easily drill 3--in diameter holes. Assume thein diameter holes. Assume the packaged diameter of the explosives will be 2.5 in.packaged diameter of the explosives will be 2.5 in. Delay blasting techniques will be used. Develop a blastDelay blasting techniques will be used. Develop a blast design for the project.design for the project. From Table 1 (Table 13-1 Text): ft93.5)5.2(5.1 75.2 )2.1(2 5.1 2 75.2 2 2.92.6 GraniteofGravitySpecific = += += = + = e r e D SG SG B
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45 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 88 Example 6 (cont’d)Example 6 (cont’d) Table 1. Density by Nominal Rock Classifications (Table 13-1, Text) Rock Classification Specific Gravity Density Broken (ton/cu yd) Basalt 1.8 – 3.0 2.36 – 2.53 Dibase 2.6 – 3.0 2.19 – 2.53 Diorite 2.8 – 3.0 2.36 – 2.53 Dolomite 2.8 – 2.9 2.36 – 2.44 Gneiss 2.6 – 2.9 2.19 – 2.44 Granite 2.6 – 2.9 2.19 – 2.28 Gypsum 2.3 – 2.8 1.94 – 2.26 Hematite 4.5 – 5.3 3.79 – 4.47 Limestone 2.4 – 2.9 1.94 – 2.28 Marble 2.1 – 2.9 2.02 – 2.28 Quartzite 2.0 – 2.8 2.19 – 2.36 Sandstone 2.0 – 2.8 1.85 – 2.36 Shale 2.4 – 2.8 2.02 – 2.36 Slate 2.5 – 2.8 2.28 – 2.36 Trap Rock 2.6 – 3.0 2.38 – 2.53 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 89 Example 6 (cont’d)Example 6 (cont’d) Hence, use 6 in for the burden distance B. Use 4 ft for the stemming depth, T. Use 2 ft for subdrilling depth, J As a first trial, use a 6-ft burden X 8-ft spacing pattern ft8.1)6(3.03.0)(gsubdrillinThe ==×= BJ ft2.4)6(7.07.0)(depthstemmingThe 3)Tableto(accordinggood3.3 6 20 ==×= ⇒=== BT B L SF ft75.7 8 )6)(7(20 8 7 initiationdelayedand41 = + = + =⇒<< BL SSR ft8.9to6.6:0.15(7.75)7.75Range =±= S
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46 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 90 Example 6 (cont’d)Example 6 (cont’d) Stiffness Ratio (RS) 1 2 3 > 4* Fragmentation Poor Fair Good Excellent Air Blast Severe Fair Good Excellent Flyrock Severe Fair Good Excellent Ground Vibration Severe Fair Good Excellent * Stiffness Ratios above 4 yield no increase in benefit Table 3. Stiffness Ratio’s Effect on Blasting Factors (Table 13-3, Text) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 91 POWDER COLUMN ANDPOWDER COLUMN AND POWDER FACTORPOWDER FACTOR The amount of explosive required toThe amount of explosive required to fracture a cubic yard of rock is afracture a cubic yard of rock is a measure of economy of blast design.measure of economy of blast design. Table 5 (Table 13Table 5 (Table 13--4, Text) is a4, Text) is a loading density chart which allowsloading density chart which allows the engineer to easily calculate thethe engineer to easily calculate the weight of explosive required for aweight of explosive required for a blastholeblasthole..
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47 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 92 Table 4. Explosive Loading Density Chart in lb per ft of Column for a a Given Explosive Specific Gravity (Table 13-4, Text) POWDER COLUMN ANDPOWDER COLUMN AND POWDER FACTORPOWDER FACTOR CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 93 POWDER COLUMNPOWDER COLUMN Powder column length is the blasthole depth minus the stemming depth. Blasthole depth = bench height + subdrilling Powder column = blasthole depth - stemming
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48 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 94 POWDER COLUMN ANDPOWDER COLUMN AND POWDER FACTORPOWDER FACTOR Definition:Definition: “The powder column length is the total hole length less stemming” that is TJL −+=LengthPowder (10) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 95 POWDER COLUMN ANDPOWDER COLUMN AND POWDER FACTORPOWDER FACTOR Definition:Definition: “The powder factor is the ratio of the total weight (lb)of explosive in powder column length to the total volume (cu yd) of rock fractured by one blasthole under the pattern area to a depth of bench depth equal L” that is yd)(cuAreaPatternunderVolumeTotal LengthColumnPowderof(lb)WeightTotal FactorPowder = (11)
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49 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 96 Example 7Example 7 For Example 6, calculate the powder column length, theFor Example 6, calculate the powder column length, the total weight of explosive used pertotal weight of explosive used per blastholeblasthole, and the, and the powder factor.powder factor. From Example 6, L = 20 ft, J = 4 ft, and T = 4 ft, Pattern = 6 X 8 Specific Gravity of Explosive = 1.2 Explosive diameter = 2.5 From Table 4 (Table 14-4 Text): Loading Density = 2.55 lb per ft ydlb/cu29.1 27 20)8(6 9.45 AreaPatternunderFracturedRockofVolume HoleperExplosiveofWeightTotal FactorPowder lb45.92.5518ColumnperExplosiveofWeightTotalThe ft184220)(LengthColumnPowder =÷= == =×= =−+=−+= TJL CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 97 POWDER COLUMN ANDPOWDER COLUMN AND POWDER FACTORPOWDER FACTOR In all the examples presented so far, it hasIn all the examples presented so far, it has been assumed that only one explosive wasbeen assumed that only one explosive was used in aused in a blastholeblasthole.. If a hole is loaded with ANFO, it will require aIf a hole is loaded with ANFO, it will require a primer to initiate the explosion.primer to initiate the explosion. For example, in the case of a powder columnFor example, in the case of a powder column that is 18 ft, and that will be loaded with ANFOthat is 18 ft, and that will be loaded with ANFO ((GGss=0.8=0.8), a primer will have to be placed at the), a primer will have to be placed at the bottom of the hole.bottom of the hole.
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50 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 98 POWDER COLUMN ANDPOWDER COLUMN AND POWDER FACTORPOWDER FACTOR A stick dynamite (A stick dynamite (GGss = 1.3) will require a= 1.3) will require a minimum of 8 in (0.667 ft). Therefore, there willminimum of 8 in (0.667 ft). Therefore, there will be 208 in (17.33 ft) of ANFO and 8 in (0.67 ft) ofbe 208 in (17.33 ft) of ANFO and 8 in (0.67 ft) of dynamitedynamite The weight of explosives based on a 2.5The weight of explosives based on a 2.5--inin explosive diameter will be:explosive diameter will be: 1.70 lb/ft X 17.33 ft = 29.46 lb 2.77 lb/ft X 0.67 ft = 1.85 lb 31.31 lb The total per hole is 31.31 lb for 18 ft of powder column CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 99 MATERIAL HANDLINGMATERIAL HANDLING CONSIDERATIONSCONSIDERATIONS The economics of handling the fracturedThe economics of handling the fractured rock is a factor which should berock is a factor which should be considered in blast design.considered in blast design. Although it is critical to achieve goodAlthough it is critical to achieve good breakage, the blast pattern will affectbreakage, the blast pattern will affect such considerations as the type ofsuch considerations as the type of equipment and the bucket fill factor.equipment and the bucket fill factor. The appropriate piling of the blasted rockThe appropriate piling of the blasted rock by the shot is dependent on the blastby the shot is dependent on the blast design.design.
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51 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 100 MATERIAL HANDLINGMATERIAL HANDLING CONSIDERATIONSCONSIDERATIONS To utilize the blast to accomplish goodTo utilize the blast to accomplish good breakage and appropriate piling, one shouldbreakage and appropriate piling, one should apply the following principles:apply the following principles: 1.Rock movement will be parallel to the burden dimension. 2.Instantaneous initiation along a row causes more displacement than delayed initiation. 3.Shots delayed row- by- row scatter the rock more than shots fired in a V pattern. 4.Shots designed in a V- pattern firing sequence give maximum piling close to the face. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 101 MATERIAL HANDLINGMATERIAL HANDLING CONSIDERATIONSCONSIDERATIONS
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52 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 102 PRESPLITTINGPRESPLITTING ROCKROCK PresplittingPresplitting Rock is a technique ofRock is a technique of drilling and blasting which breaks rockdrilling and blasting which breaks rock along a relatively smooth surface (seealong a relatively smooth surface (see next figure).next figure). The holes usually are 2.5 to 3 in. inThe holes usually are 2.5 to 3 in. in diameter and are drilled along thediameter and are drilled along the desired surface atdesired surface at spacingsspacings varyingvarying from 18 to 36 in depending on thefrom 18 to 36 in depending on the characteristic of the rock.characteristic of the rock. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 103 PRESPLITTINGPRESPLITTING Presplitting breaks rock along a relatively smooth surface.
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53 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 104 PRESPLITTINGPRESPLITTING ROCKROCK The holes are loaded with one orThe holes are loaded with one or two sticks of dynamite at thetwo sticks of dynamite at the bottoms, with smaller charges,bottoms, with smaller charges, such as 1.25 x 4such as 1.25 x 4-- in. sticks spacedin. sticks spaced at 12at 12--in intervals to the top of thein intervals to the top of the portion of the holes to be loaded.portion of the holes to be loaded. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 105 PRESPLITTINGPRESPLITTING ROCKROCK It is important that the charges be less thanIt is important that the charges be less than half thehalf the blastholeblasthole diameter and they should notdiameter and they should not touch the walls of the holestouch the walls of the holes The appropriate load of explosive per foot ofThe appropriate load of explosive per foot of presplitpresplit blastholeblasthole is given byis given by where dec = explosive load, lb per ft Dh = diameter of blasthole, in 28 2 h ec D d = (12)
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54 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 106 PRESPLITTINGPRESPLITTING ROCKROCK When the formula given byWhen the formula given by EqEq. 12 is used to. 12 is used to arrive at an explosive loading, the spacingarrive at an explosive loading, the spacing betweenbetween blastholesblastholes can be determined by thecan be determined by the following equation:following equation: where Sp = presplit blasthole spacing, in PresplitPresplit blastholesblastholes are not extended beloware not extended below grade. In the bottom of the hole agrade. In the bottom of the hole a concentrated charge of 2 to 3 timesconcentrated charge of 2 to 3 times ddecec shouldshould be placed instead ofbe placed instead of subdrillingsubdrilling hp DS 10= (13) CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 107 Example 8Example 8 By contract specification the walls of a highwayBy contract specification the walls of a highway excavation through rock must beexcavation through rock must be presplitpresplit. The. The contractor will be using drilling equipmentcontractor will be using drilling equipment capable of drilling a 3capable of drilling a 3--in hole. What explosivein hole. What explosive load and hole spacing should he try for the firstload and hole spacing should he try for the first presplitpresplit shot on the project?shot on the project? lb0.960.323beshouldloadbottomThe in30)3(1010 ft lb 32.0 28 )3( 28 22 =× === === hp h ec DS D d
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55 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 108 SAFETY CONSIDERATIONSSAFETY CONSIDERATIONS An accident involving explosives mayAn accident involving explosives may easily kill or cause serious injury.easily kill or cause serious injury. TheThe prevention of such accidentsprevention of such accidents depends on careful planning anddepends on careful planning and faithful observation of proper blastingfaithful observation of proper blasting practices.practices. There are federal and state regulationsThere are federal and state regulations concerning the transportation andconcerning the transportation and handling of explosives.handling of explosives. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 109 SAFETY CONSIDERATIONSSAFETY CONSIDERATIONS Safety information on specific productsSafety information on specific products is provided by the manufacturer.is provided by the manufacturer. In addition to regulations and productIn addition to regulations and product information, there are recommendedinformation, there are recommended practices, such as the evacuation of thepractices, such as the evacuation of the blast area during the approach of anblast area during the approach of an electrical storm whether electric orelectrical storm whether electric or nonelectricnonelectric initiation systems are used.initiation systems are used.
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56 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 110 SAFETY CONSIDERATIONSSAFETY CONSIDERATIONS A good source for material on recommendedA good source for material on recommended blasting safety practices is the Institute ofblasting safety practices is the Institute of Makers of Explosives in New York City.Makers of Explosives in New York City. Misfire:Misfire: In shooting charges of explosives,In shooting charges of explosives, one or more charges may fail to explode.one or more charges may fail to explode. This is referred to as a “This is referred to as a “misfiremisfire..”” It is necessary to dispose of this explosiveIt is necessary to dispose of this explosive before excavating the loosened rockbefore excavating the loosened rock The most satisfactory method is to shoot it ifThe most satisfactory method is to shoot it if possible.possible. CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 111 FACTORS AFFECTINGFACTORS AFFECTING VIBRATIONVIBRATION Some of the critical factors that should be considered are: 1. Burden 10. Rock Type 2. Spacing 11. Rock Physical Properties 3. Subdrilling 12. Geological Features 4. Stemming Depth 13. Number of Holes in a Row 5. Type of Stemming 14. Number of Rows 6. Bench Height 15. Row-to-Row Delays 7. Number of Decks 16. Initiator Precision 8. Charge Geometry 17. Face Angle to Structure 9. Powder Column Length 18. Explosive Energy
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57 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 112 Throw rock SPACING donSPACING don’’t forgett forget ---- SAFETYSAFETY CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 113 FACTORS AFFECTINGFACTORS AFFECTING VIBRATIONVIBRATION The U.S. Bureau of Mines has proposed aThe U.S. Bureau of Mines has proposed a formula to evaluate vibration and as a way toformula to evaluate vibration and as a way to control blasting operation as follows:control blasting operation as follows: wherewhere DDss = scaled distance (= scaled distance (nondimensionalnondimensional factor)factor) dd = distance from shot to structure, ft= distance from shot to structure, ft WW = maximum charge weight per delay, lb= maximum charge weight per delay, lb A scale value of 50 or greater indicates that aA scale value of 50 or greater indicates that a shot isshot is safesafe with respect to vibrationwith respect to vibration Some regulatory agencies require a value of 60Some regulatory agencies require a value of 60 or greateror greater W d Ds = (14)
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58 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 114 VIBRATIONVIBRATION D d W s = Check vibration by formula 13-12 and adjust amount of explosive per delay if necessary. Text p. 397 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 115 VIBRATIONVIBRATION How many holes at one time.
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59 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 116 FIRE INFIRE IN THE HOLETHE HOLE CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 117 FIRE IN THE HOLEFIRE IN THE HOLE
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60 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 118 CHAPTER 13. BLASTING ROCK ENCE 420 ©Assakkaf Slide No. 119 Time to load and haul.
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61 CHAPTER 13. BLASTING
ROCK ENCE 420 ©Assakkaf Slide No. 120 Where to get moreWhere to get more informationinformation Blasters’ Handbook, E. I. duBlasters’ Handbook, E. I. du Pont de Nemours & Co.,Pont de Nemours & Co., Wilmington, DEWilmington, DE Rock Blasting andRock Blasting and OverbreakOverbreak Control, National HighwayControl, National Highway Institute, Washington, DCInstitute, Washington, DC
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