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GEL SEAL PREVENTS BYPASS LEAKAGE
■ Gel Seal Forms Airtight Seal
AstroCel II filter cartridges designed for
PharmaGel modules each include a pocket of
AAF gel sealant around the perimeter of the
filter on the downstream side. When the filter
is installed, a knife edge on all four sides of
the housing penetrates the channel of gel to
form an airtight seal. With the gel sealant
pocket located on the downstream side of
the housing, there is no dead air space com-
monly found in competitive products that
seal on the upstream side.
■ Sturdy Retainers Protect The Filter
The filter cartridge is held in the housing by
four retainers, each located on a threaded
stud, which also support the protective grill.
To replace the filter cartridge, the retainers
are simply turned 90˚. The filter retainer
studs are designed to avoid penetrations
through the knife edge frame, and eliminate
potential leak paths. The retainer mechanism
is also designed to prevent the knife edge
from bottoming out in the gel track.
Ducted Supply
Ceiling Module
With Replaceable
HEPA Filter
PharmaGel™
DESIGNED FOR PHARMACEUTICAL AND
BIOTECH APPLICATIONS
The AAF PharmaGel HEPA filter module is
ideal for applications requiring an easily
replaceable HEPA filter cartridge without risk
of bypass leakage. An AAF gel sealant pocket
ensures airtight integrity at the filter to
module seal.
PharmaGel was designed with the pharma-
ceutical and biotech industries in mind. Filter
cartridges can be tested and replaced without
disturbing the module housing. The remov-
able stainless steel perforated grill allows
easy wipe down of the modules to prevent
cross contamination of the product. Stainless
steel trim is also available.
■ Welded Aluminum Housing
The airtight housing is constructed of sturdy
(0.063) aluminum. Joints and seams are
welded and sealed.
■ Vertical Or Horizontal Airflow
PharmaGel modules can be used for vertical
or horizontal airflow applications. Horizontal
flow must be specified when the modules
are ordered to include bottom-edge
filter supports.
■ Designed For Tee Grid or Plaster Ceiling
Each housing includes an integral aluminum
flange on the downstream side, for use with a
conventional T-Bar grid system or for mount-
ing in a plaster ceiling.
■ Stainless Steel Perforated Grill
The flush-mounted protective grill is con-
structed of 20-gauge stainless steel with a
perforated design and 40% open area. Four
stainless steel washers and acorn nuts hold
the grill in place.
■ Adjustable Butterfly Damper
The round top inlet, 10" standard, is designed
with a butterfly damper conveniently
operated from the downstream, or room side,
using a rotary-type mechanism. A perforated
diffuser plate beneath the damper promotes
even distribution of air across the filter.
■ High Efficiency
The AstroCel II®
, 27
⁄8" HEPA filter, featuring a
2" deep pack and mini-pleat design, provides
the lowest pressure drop in the industry with
optimum air cleaning efficiency. Filters with
3" and 4" deep packs are also available.
■ Easy Testing
A static pressure port adjacent to the
installed filter cartridge is provided for easy
measurement of the resistance across the
filter, or to serve as an upstream aerosol
sample test port.
The filter
support
retainers turn
90˚ for filter
cartridge
replacement.
AAF gel sealant in a pocket along
the perimeter of the AstroCel II filter
cartridge forms an airtight seal.
An adjustable butterfly
damper in the top
inlet can be operated
from the downstream
or room side.
PharmaGel™
FILTER SELECTIONS
The PharmaGel module includes an AAF
AstroCel II®
LPD 2 7
⁄8" mini-pleat HEPA filter
with a 2" media pack that provides 99.99%
minimum efficiency. A laser-tested ULPA
filter providing 99.9995% efficiency at
0.12µm is also available. AAF filters are
scanned for pinhole leaks before shipping to
ensure trouble-free installation. AstroCel II 3"
and 4" filters are also available for extra-
depth housings.
INLET/DAMPER
The PharmaGel standard top inlet has a
10" diameter collar. A 12" diameter collar
is also available. Both inlets include a butter-
fly type damper. Damper adjustment and
air sampling is from the room side of the
module through access ports at the end of
the module.
OPTIONS
■ Modules are available with hanging tabs
on the top four corners of the housing.
■ Stainless steel perimeter trim (shown
below) is available for drywall installation
or applications requiring 100% stainless
steel housing material on the room
side of the filter. The factory-installed
18-gauge welded trim consists of a
one-piece perimeter flange on the
downstream side of the housing,
including the knife edge that seals the
filter into the module.
■ Removable stainless steel perimeter trim
(shown below) is available for applica-
tions where the module is mounted in a
plaster or gypsum ceiling.
■ An extra wide, 11
⁄4 ", stainless perimeter
flange provides an attractive finished
appearance in plaster or gypsum ceilings.
■ Fiberglass insulation, 11
⁄2" thick, with
aluminum foil backing is available to
cover the exterior of the module to limit
condensation. The insulation has a rating
of 25 flame spread, and 50 smoke devel-
oped, when tested in accordance with
ASTM E-84, and UL-723.
■ A fixed perforated diffuser plate can be
supplied in place of the adjustable butter-
fly damper, provided there are dampers
already mounted in the ductwork
upstream of the module.
■ Extended-height PharmaGel housings are
available for deep pleat (4" deep pack)
AstroCel II filters, or for side inlets.
■ Deep-pack AstroCel II HEPA filters for
extended height housings are available in
3" and 4" deep packs to provide longer
life and lower pressure drop than com-
petitive designs.
■ An extended stainless steel grill
protruding 2" below the housing is
available for improved distribution of
clean air into the room.
■ AstroCel II ULPA filters 99.9995% effi-
cient on 0.1 to 0.2 micron size particles
are available in 2", 3", and 4" deep packs.
■ Aerosol distribution tubes are used for
room-side injection and uniform
distribution of the challenge aerosol in
the module for leak testing. The aerosol
is introduced on the downstream side of
the module through a plugged 1
⁄2 " pipe
coupling penetrating the internal flange
of the housing. The challenge aerosol is
dispersed through a perforated horse-
shoe-shaped device located on the
upstream side of the distribution plate
in the top of the module.
Riveted to the aluminum housing at the factory, the
stainless steel perimeter trim provides a very attractive
finish in the ceiling.
The welded stainless steel angle perimeter trim is
inserted and riveted to the module after installation.
Aerosol distribution tubes are ideal for applications with
limited access to fans or ductwork upstream of the
filter modules.
ORDERING INFORMATION:
Housing Filter Factory Test
Catalog A B C A1
B1
C1
Airflow - HEPA
PGA-43 235
⁄8 235
⁄8 9 215
⁄8 197
⁄8 27
⁄8 235 CFM @ 0.44 in. w.g.
PGA-83 235
⁄8 475
⁄8 9 215
⁄8 437
⁄8 27
⁄8 550 CFM @ 0.44 in. w.g.
10300 ORMSBY PARK PL STE 600
LOUISVILLE KY 40223-6169
P O BOX 35690
LOUISVILLE KY 40232-5690
www.aafintl.com
AFP-1-408B OCT '01 1M
For Additional Information On AAF Products,
Call The Answer Center
888.AAF.2003
©2001 AAF INTERNATIONAL
Member
National
Air
Filtration
Association

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Pharma gel (afp 1-408b)

  • 1. GEL SEAL PREVENTS BYPASS LEAKAGE ■ Gel Seal Forms Airtight Seal AstroCel II filter cartridges designed for PharmaGel modules each include a pocket of AAF gel sealant around the perimeter of the filter on the downstream side. When the filter is installed, a knife edge on all four sides of the housing penetrates the channel of gel to form an airtight seal. With the gel sealant pocket located on the downstream side of the housing, there is no dead air space com- monly found in competitive products that seal on the upstream side. ■ Sturdy Retainers Protect The Filter The filter cartridge is held in the housing by four retainers, each located on a threaded stud, which also support the protective grill. To replace the filter cartridge, the retainers are simply turned 90˚. The filter retainer studs are designed to avoid penetrations through the knife edge frame, and eliminate potential leak paths. The retainer mechanism is also designed to prevent the knife edge from bottoming out in the gel track. Ducted Supply Ceiling Module With Replaceable HEPA Filter PharmaGel™ DESIGNED FOR PHARMACEUTICAL AND BIOTECH APPLICATIONS The AAF PharmaGel HEPA filter module is ideal for applications requiring an easily replaceable HEPA filter cartridge without risk of bypass leakage. An AAF gel sealant pocket ensures airtight integrity at the filter to module seal. PharmaGel was designed with the pharma- ceutical and biotech industries in mind. Filter cartridges can be tested and replaced without disturbing the module housing. The remov- able stainless steel perforated grill allows easy wipe down of the modules to prevent cross contamination of the product. Stainless steel trim is also available. ■ Welded Aluminum Housing The airtight housing is constructed of sturdy (0.063) aluminum. Joints and seams are welded and sealed. ■ Vertical Or Horizontal Airflow PharmaGel modules can be used for vertical or horizontal airflow applications. Horizontal flow must be specified when the modules are ordered to include bottom-edge filter supports. ■ Designed For Tee Grid or Plaster Ceiling Each housing includes an integral aluminum flange on the downstream side, for use with a conventional T-Bar grid system or for mount- ing in a plaster ceiling. ■ Stainless Steel Perforated Grill The flush-mounted protective grill is con- structed of 20-gauge stainless steel with a perforated design and 40% open area. Four stainless steel washers and acorn nuts hold the grill in place. ■ Adjustable Butterfly Damper The round top inlet, 10" standard, is designed with a butterfly damper conveniently operated from the downstream, or room side, using a rotary-type mechanism. A perforated diffuser plate beneath the damper promotes even distribution of air across the filter. ■ High Efficiency The AstroCel II® , 27 ⁄8" HEPA filter, featuring a 2" deep pack and mini-pleat design, provides the lowest pressure drop in the industry with optimum air cleaning efficiency. Filters with 3" and 4" deep packs are also available. ■ Easy Testing A static pressure port adjacent to the installed filter cartridge is provided for easy measurement of the resistance across the filter, or to serve as an upstream aerosol sample test port. The filter support retainers turn 90˚ for filter cartridge replacement. AAF gel sealant in a pocket along the perimeter of the AstroCel II filter cartridge forms an airtight seal. An adjustable butterfly damper in the top inlet can be operated from the downstream or room side.
  • 2. PharmaGel™ FILTER SELECTIONS The PharmaGel module includes an AAF AstroCel II® LPD 2 7 ⁄8" mini-pleat HEPA filter with a 2" media pack that provides 99.99% minimum efficiency. A laser-tested ULPA filter providing 99.9995% efficiency at 0.12µm is also available. AAF filters are scanned for pinhole leaks before shipping to ensure trouble-free installation. AstroCel II 3" and 4" filters are also available for extra- depth housings. INLET/DAMPER The PharmaGel standard top inlet has a 10" diameter collar. A 12" diameter collar is also available. Both inlets include a butter- fly type damper. Damper adjustment and air sampling is from the room side of the module through access ports at the end of the module. OPTIONS ■ Modules are available with hanging tabs on the top four corners of the housing. ■ Stainless steel perimeter trim (shown below) is available for drywall installation or applications requiring 100% stainless steel housing material on the room side of the filter. The factory-installed 18-gauge welded trim consists of a one-piece perimeter flange on the downstream side of the housing, including the knife edge that seals the filter into the module. ■ Removable stainless steel perimeter trim (shown below) is available for applica- tions where the module is mounted in a plaster or gypsum ceiling. ■ An extra wide, 11 ⁄4 ", stainless perimeter flange provides an attractive finished appearance in plaster or gypsum ceilings. ■ Fiberglass insulation, 11 ⁄2" thick, with aluminum foil backing is available to cover the exterior of the module to limit condensation. The insulation has a rating of 25 flame spread, and 50 smoke devel- oped, when tested in accordance with ASTM E-84, and UL-723. ■ A fixed perforated diffuser plate can be supplied in place of the adjustable butter- fly damper, provided there are dampers already mounted in the ductwork upstream of the module. ■ Extended-height PharmaGel housings are available for deep pleat (4" deep pack) AstroCel II filters, or for side inlets. ■ Deep-pack AstroCel II HEPA filters for extended height housings are available in 3" and 4" deep packs to provide longer life and lower pressure drop than com- petitive designs. ■ An extended stainless steel grill protruding 2" below the housing is available for improved distribution of clean air into the room. ■ AstroCel II ULPA filters 99.9995% effi- cient on 0.1 to 0.2 micron size particles are available in 2", 3", and 4" deep packs. ■ Aerosol distribution tubes are used for room-side injection and uniform distribution of the challenge aerosol in the module for leak testing. The aerosol is introduced on the downstream side of the module through a plugged 1 ⁄2 " pipe coupling penetrating the internal flange of the housing. The challenge aerosol is dispersed through a perforated horse- shoe-shaped device located on the upstream side of the distribution plate in the top of the module. Riveted to the aluminum housing at the factory, the stainless steel perimeter trim provides a very attractive finish in the ceiling. The welded stainless steel angle perimeter trim is inserted and riveted to the module after installation. Aerosol distribution tubes are ideal for applications with limited access to fans or ductwork upstream of the filter modules. ORDERING INFORMATION: Housing Filter Factory Test Catalog A B C A1 B1 C1 Airflow - HEPA PGA-43 235 ⁄8 235 ⁄8 9 215 ⁄8 197 ⁄8 27 ⁄8 235 CFM @ 0.44 in. w.g. PGA-83 235 ⁄8 475 ⁄8 9 215 ⁄8 437 ⁄8 27 ⁄8 550 CFM @ 0.44 in. w.g. 10300 ORMSBY PARK PL STE 600 LOUISVILLE KY 40223-6169 P O BOX 35690 LOUISVILLE KY 40232-5690 www.aafintl.com AFP-1-408B OCT '01 1M For Additional Information On AAF Products, Call The Answer Center 888.AAF.2003 ©2001 AAF INTERNATIONAL Member National Air Filtration Association