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Disruptive Technologies Product Range and Manufacturers Represented ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Who are we? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Ames, Iowa
Overview of Microbial Detection Presentation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Basics of Flow Cytometry
Basics of Flow Cytometry   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Fluidic System ,[object Object],[object Object],[object Object],Sheath flow Labeled bacteria Core flow Sample delivery (0.05mL/min) Sheath delivery (16-18mL/min)
Fluorescence Detector Laser Beam – shaped and focused;  635 nm laser excitation Labeled microorganism Fluorescence signal High performance optical filters Scatter Detector Scatter signal  Fluorescence plus Scatter = One Count Optic System
Electronic System ,[object Object],[object Object],[object Object],Fluorescence Threshold Level Time = 1 count = 0 count Detector output
Signal Processing cumulative Microbe A Microbe A + B Microbe A + B +C
Example of Micro PRO Intensity Plot Cell size Amount of label
Results Fluorescence Intensity vs. Counts Scatter Intensity vs. Counts Intensity Plot Box = 9907 counts/0.25mL 97.4% of the counts are in the box
MicroPRO Standard Labeling Protocol
Biomass Labeling Protocol (Membrane Permeable – all Cells are Stained) ,[object Object],[object Object],[object Object],RBD Total Cell Count / mL
TVO Labeling Protocol (Only Viable Cells are Stained) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Antibody-Specific Detection Labeling Protocol Mixed  Sample ,[object Object],[object Object],[object Object],[object Object]
MicroPRO System
 
Auto-Prep ,[object Object],[object Object],[object Object],Auto-Sampler ,[object Object]
Analysis on the  Micro PRO ™   Load sample vials and syringes Reagent additions and sample injection performed automatically as defined in the Method Micro PRO™  Output: Pass/Fail  &  Counts/mL Select Tray SetUp 1 2 3 4
MicroPRO Various Results/ Applications
Purified Water Monitoring
Sample Preparation ,[object Object],[object Object],[object Object],[object Object],[object Object]
Box = 0 counts/0.25mL  Box = 2 counts/0.25mL  Box = 22 counts/0.25mL Background / Neg.Ctrl  Sample 3     Sample 7 1 2 3
Purified Water Monitoring:  MicroPRO TVO & R2A Plate Counts warning action
Purified Water System From: Hasher-Homesley, P .1,  2006.  R&D Applications for the RBD3000.   1 Johnson & Johnson Vision Care. Rapid Microbial Methods User’s Meeting, Chicago, IL
Product Research Lab Water Testing Kozak, K .1 , 2006.  Rapid Microbiological Testing in Support of Product Development.   1 Procter and Gamble. Rapid Microbial Methods User’s Meeting. Chigaco, IL
 
 
Product Testing Presence/Absence
Traditional methods USP <61> 1:10 dilution of product 1  ml in each of two Petri dishes with Soybean Casein Digest medium melted  <45 C Incubate  48 to 72 hours  at 30 C Count  If zero counts, results are expressed as less than 10 cfu/ml Bacteria Yeast and Mold 1:10 dilution of product 1 ml in each of two petri dishes Saboraud Dextrose Agar Incubate  5 to 7 days  at 20-25 C Count  If zero counts, results are expressed as less than 10 cfu/ml
Advanced Analytical Method  Bacteria, Yeast & Mold 1:10 dilution of product 1ml in Tube A Incubate  24 to 48   hours  at 30°C Micro PRO™ Transfer substrate tube A to  Tube B; vortex; 0.1mL to Tube C
Product Test Kit 35  m filter Micro PRO ™ Tube A - GEM Add product, enrich Transfer swab from Tube A to B Tube B - PB Add swab, mix Tube C - PB Add 0.1mL from Tube B mold
Experimental Procedure ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Analysis on MicroPRO Load sample vials and syringes Reagent additions and sample injection performed automatically as defined in the Method Select Method 1 2 3 4 Results
Micro PRO™  Output
Micro PRO ™ output shows few to no counts within the area definitions (product baseline) Pass  result indicates that the sample does not contain microbial contamination Results Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall  Result 54 1550 10 Pass Pass Pass Pass
Micro PRO ™ output shows many counts within the area definition ( > 3X product baseline)  Fail  result indicates that the sample contains microbial contamination Results Bacteria Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall  Result 212002 648372 28379 Fail Fail Fail Fail
Mold Yeast Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall  Result 43 1913 1770 Pass Pass Fail Fail Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall  Result 2452 2144 65 Fail Pass Pass Fail
Results Summary Personal Care Products Enrichment Time – Positive for Bacteria, Yeast & Mold Face scrub 24 hrs Hair gel 24 hrs Hand soap, antibacterial 24 hrs Lotion 24 hrs Mouthwash 24 hrs Shampoo 24 hrs Shave gel 24 hrs Sunscreen 24 hrs Toothpaste 30 hrs
Results Summary OTC Pharmaceuticals Enrichment Time – Positive for Bacteria, Yeast & Mold Acetaminophen 24 hrs Ibuprofen 24 hrs Antacid tablets 24 hrs Anti-itch cream 24 hrs Nasal spray 24 hrs Sleep aid capsules 24 hrs Cold/flu liquid 24 hrs Allergy liquid 24 hrs Multivitamins 24 hrs Fiber capsules & powder 48 hrs
Results Summary Others Enrichment Time – Positive for Bacteria, Yeast & Mold Excipients 24 hrs Household cleaner 24 hrs Industrial Emulsions 24 hrs Antioxidant water 24 hrs Cranberry juice 24 hrs Lemonade 24 hrs Vegetable juice 48 hrs
Negative Control Positive  Ps. aeruginosa
Negative Control Positive  C. albicans
Negative Control Positive  A. niger
Results ,[object Object],Sample RBD 3000 Results Plate Results #1-Alberto Moisture Hold Gel + + #2-TRESemme Instant Heat Tamer - - #3-TRESemme Instant Heat Tamer + + #4-VO5 Free Me Freesia Shampoo - - #5-VO5 Tea Therapy Shampoo - - #6-VO5 Free Me Freesia Conditioner - - #7-St. Ives Apricot Radiance Cream Cleanser - - #8-TRESemme Mega Sculpting Gel - - #9-TRESemme Provitamin B5 & Aloe Conditioner - - #10- St. Ives Apricot Shower Cleanser/Mask - - #11-VO5 Leave in Conditioner Anti-Frizz + +
Solid Perfume  1   Micro PRO™  Counts/mL listed are for the appropriate box; Mold (Area 1), Bacteria (Area 2) or Yeast (Area 3).  Negative Product Control samples contain all 3 areas and are listed as Area 1 / Area 2 / Area 3. 2  A (+) Plate result indicates growth on the agar plate, while a (-) Plate Result indicates no growth on the agar plate. Results Interpretation for Solid Perfume PA  Pass/Fail Cutoff Value = (46713 + 24066)*3 = 212337  Therefore  Micro PRO™  results that are < 212337 Pass and ≥ 212337 Fail CA  Pass/Fail Cutoff Value = (30217 + 21218)*3 = 154305 Therefore  Micro PRO™  results that are < 154305 Pass and ≥ 154305 Fail AN  Pass/Fail Cutoff value = (1749+ 698)*3 = 7341  Therefore  Micro PRO™  results that are < 7341 Pass and ≥ 7341 Fail   Sample Enrichment Time Micro PRO™  Counts/mL  1 mold / bacteria / yeast Micro PRO™ Result  Plate Result   2 Negative Product Control-1 48h 1969 / 63888 / 50952 ---- - Negative Product Control-2 48h 2310 / 57046 / 31152 ---- - Negative Product Control-3 48h 968 / 19206 / 8547 ---- - Average Negative Product  Control 48h 1749 / 46713 / 30217 ---- ---- PA -1 spiked in Solid Perfume 48h 847528 Fail + PA -2   spiked in Solid Perfume 48h 654423 Fail + CA -1   spiked in Solid Perfume 48h 258819 Fail + CA -2   spiked in Solid Perfume 48h 543521 Fail + AN -1 spiked in Solid Perfume 48h 12342 Fail + AN -2   spiked in Solid Perfume 48h 2772 Pass +
PSA1  PSA2 CA1 CA2 AN1 NC1 AN2 NC2 Intensity Plots Solid Perfume @ 48 hours
Sun Protection Eye Cream 1   Micro PRO™  Counts/mL listed are for the appropriate box; Mold (Area 1), Bacteria (Area 2) or Yeast (Area 3).  Negative Product Control samples contain all 3 areas and are listed as Area 1 / Area 2 / Area 3. 2   A (+) Plate result indicates growth on the agar plate, while a (-) Plate Result indicates no growth on the agar plate . Results Interpretation for Sun Protection Eye Crème PA  Pass/Fail Cutoff Value = (165 + 29)*3 = 582  Therefore  Micro PRO™  results that are < 582 Pass and ≥ 582 Fail CA  Pass/Fail Cutoff Value = (238 + 67)*3 = 915  Therefore  Micro PRO™  results that are < 915 Pass and ≥ 915 Fail AN  Pass/Fail Cutoff Value* = (88 + 31)*3 = 357  Therefore  Micro PRO™  results that are < 357 Pass and ≥ 357 Fail *48 hour negative control Mold Area counts/mL = 66, 110 average = 88   Sample Enrichment Time Micro PRO™  Counts/mL  1 mold / bacteria / yeast Micro PRO™ Result  Plate Result   2 Negative Product Control-1 24h 66 / 143 / 297 ---- - Negative Product Control-2 24h 33 / 154 / 253 ---- - Negative Product Control-3 24h 44 / 198 / 165 ---- - Average Negative Product  Control 24h 48 / 165 / 238 ---- ---- PA- 1 spiked in Eye crème 24h 723635 Fail + PA -2   spiked in Eye crème 24h 898810 Fail + CA -1   spiked in Eye crème 24h 15433 Fail + CA -2   spiked in Eye crème 24h 20757 Fail + AN -1   spiked in Eye crème 24h 66 Pass - AN -2   spiked in Eye crème 24h 44 Pass - AN- 3   spiked in Eye crème 48h 1012 Fail + AN- 4   spiked in Eye crème 48h 2453 Fail +
Intensity Plots Sun Eye Protection Cream @ 24hours  PSA1  PSA2 CA1 CA2 AN1 NC1 AN2 NC2
The Advanced Analytical Solution Provides ,[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Monitoring (swabs)
Environmental Swab Protocol ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
1 4 3 2
Environmental Sample Testing ,[object Object],[object Object],Swab Control Box counts/0.25mL: 2   E.coli  Swab Box counts/0.25mL: 1,195 Swab Sample:  Population  indicative of residual product Microbial population within a predefined box Residual product; an additional box may be created to capture this data
Environmental Sample Testing ,[object Object],[object Object]
Environmental Swab Protocol  – specific pathogens ( Salmonella ) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Swab Protocol  – specific pathogens ( Salmonella ) Negative control Positive  ( 22  isolates tested)
Fermentation / Pure Culture Enumeration
Enumeration of Fermentation/Pure cultures ,[object Object],[object Object],[object Object],[object Object],[object Object]
TVO  - Escherichia coli   *RBD 3000 counts/mL are background corrected and have been adjusted for reagent additions. ~10 4  cfu/mL PB Background ~10 1  cfu/mL ~10 2  cfu/mL ~10 3  cfu/mL Box = 3 count/0.25 mL Box = 36   counts/0.25 mL Box = 401 counts/0.25 mL Box = 3725 counts/0.25mL Box = 1 count/0.25 mL Sample RBD 3000  Counts/0.25mL RBD 3000  Counts/mL* Plate  Counts/mL RBD 3000  log 10  Counts/mL Plate Counts  log 10  cfu/mL PB Background 1 4 ~10 1   E. coli  in PB 3 9 19 0.95 1.28 ~10 2  E. coli  in PB 36 150 280 2.18 2.45 ~10 3   E. coli  in PB 401 1707 1665 3.23 3.22 ~10 4   E. coli  in PB 3725 15894 18050 4.20 4.26
Correlation of RBD 3000 TVO Counts vs. Plate Counts (Poster presented at SIM 2006) Candida albicans  (n = 14,  R 2  = 0.9982),  Escherichia coli  (n = 17,  R 2  = 0.9959),  Mycoplasma bovis  (n = 15,  R 2  = 0.9891)   and  Salmonella typhimurium  (n = 15,  R 2  = 0.9952).
Bacillus atrophaeus  (n = 15,  R 2  = 0.9839),  Clostridium perfringens  Type A (n = 12,  R 2   = 0.9981),  Staphylococcus aureus  (n = 18,  R 2   = 0.9857) and  Streptococcu bovis  (n = 13,  R 2   = 0.9832) Correlation of RBD 3000 TVO Counts vs. Plate Counts (Poster presented at SIM 2006)
Some of the Microorganisms Enumerated with the MicroPRO ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Some of the Microorganisms Enumerated with the MicroPRO ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Challenge Tests
Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Contamination Level Test –  Feasible in a Variety of Complex Matrices ,[object Object],[object Object],[object Object],[object Object],[object Object]
CLT – Protocol for <100cfu/g specification
CLT – Results Company A In-process Product: Specification <1000cfu/g Spiked Below Specification  Spiked Above Specification Product contains >100cfu/g and <1000cfu/g; product is within specification Actual spike was 559 cfu  Ps. aeruginosa /g product Product contains >1000cfu/g; product fails  Actual spike was 3920 cfu  Ps. aeruginosa /g product Sample Dilution Theoretical Result Detection by RBD 3000 Growth on YM Petrifilm TM 1:100 + + + 1:1,000 + + + 1:10,000 - - - Sample Dilution RBD 3000 Result (# pos./# neg.) Plate Result (# pos./# neg.) Microbial level determined by RBD 3000 (cfu/g) 1:10 3/0 3/0 >1 1:100 3/0 3/0 >10 1:1,000 3/0 3/0 >100 1:10,000 1/2 1/2 <1,000 Sample Dilution RBD 3000 Result (# pos./# neg.) Plate Result (# pos./# neg.) Microbial level determined by RBD 3000 (cfu/g) 1:10 3/0 3/0 >1 1:100 3/0 3/0 >10 1:1,000 3/0 3/0 >100 1:10,000 3/0 3/0 >1,000
CLT – Results Company B Product contains >100cfu/g; product fails Actual spike was 110cfu  C. albicans /mL juice ,[object Object],Body Butter & Juice Products: Specification <100cfu/g or mL Juice: Spiked Above Specification  Body Butter: Spiked Below Specification  Product contains >10cfu/g and <100cfu/g; product is within specification Actual spike was 35 cfu  C. albicans /g body butter Sample Dilution Theoretical Result Detection by RBD 3000 Growth on YM Petrifilm TM 1:100 + + + 1:1,000 + + + 1:10,000 - - - Sample Dilution RBD 3000 Result (# pos./# neg.) Growth on YM Petrifilm TM (# pos./# neg.) Microbial level determined by RBD 3000 (cfu/g) 1:100 2/1 2/1 >10 1:1,000 0/3 0/3 <100 1:10,000 0/3 0/3 <1000 Sample Dilution RBD 3000 Result (# pos./# neg.) Growth on YM Petrifilm TM (# pos./# neg.) Microbial level determined by RBD 3000 (cfu/g) 1:100 3/0 3/0 >10 1:1,000 2/1 2/1 >100 1:10,000 1/2 1/2 <1000
Contamination Level Test – Benefits ,[object Object],[object Object],[object Object]
Antimicrobial Effectiveness Test
Antimicrobial Effectiveness Test ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Antimicrobial Effectiveness Test –  Solution ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Antimicrobial Effectiveness Test –  Protocol ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
0.01% Benzoic Acid Challenged with Ps. aeruginosa  – Test 1
0.01% Benzoic Acid Challenged with  Ps. aeruginosa  – Test 2
0.01% Benzoic Acid Challenged  with  S. aureus
0.01% Benzoic Acid Challenged  with  C. albicans
Antimicrobial Effectiveness Test –  Action Items ,[object Object],[object Object],[object Object]
Summary ,[object Object],[object Object],[object Object],[object Object]
Applications Summary
Advanced Analytical Provides Solutions for ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of MicroPRO ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of MicroPRO ,[object Object],[object Object],[object Object],[object Object]
Benefits of MicroPRO ,[object Object],[object Object],[object Object],[object Object]
Benefits of MicroPRO ,[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of MicroPRO ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of MicroPRO ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
RBD 3000/MicroPRO References Miller, M. J.,  Encyclopedia of Rapid Microbiological Methods,  Volume 2, DHI Publishing, River Grove, IL, USA.  2005.   Chapter 16: Steger, A. M.  “Rapid enumeration of microorganisms using Advanced Analytical’s RBD 3000.”   Encyclopedia of Rapid Microbiological Methods, Volume 2 . Ed. M. J. Miller. River Grove, IL, USA: DHI Publishing, LLC, 2005.  (AATI)   Chapter 17: Kozak, K. C. and D. E. Langworthy.   “Rapid Microbial Counting by Flow Cytometry: Validation and Implementation for Research and Development (R&D) Applications.”   Encyclopedia of Rapid Microbiological Methods, Volume 2 . Ed. M. J. Miller. River Grove, IL, USA: DHI Publishing, LLC, 2005.  (P&G) Chapter 18: Homesley, P. H.   “The RBD 3000 Rapid Bacterial Enumeration System as an Alternative to Traditional Pour Plate Enumeration .”   Encyclopedia of Rapid Microbiological Methods, Volume 2 . Ed. M. J. Miller. River Grove, IL, USA: DHI Publishing, LLC, 2005.  (J&J)
For More Information ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Thank You ! www.aati-us.com www.disruptechno.com

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MicroPRO, A Rapid Microbiology Method Based on Flow Cytometry

  • 1.  
  • 2.
  • 3.
  • 5.
  • 6. Basics of Flow Cytometry
  • 7.
  • 8.
  • 9. Fluorescence Detector Laser Beam – shaped and focused; 635 nm laser excitation Labeled microorganism Fluorescence signal High performance optical filters Scatter Detector Scatter signal Fluorescence plus Scatter = One Count Optic System
  • 10.
  • 11. Signal Processing cumulative Microbe A Microbe A + B Microbe A + B +C
  • 12. Example of Micro PRO Intensity Plot Cell size Amount of label
  • 13. Results Fluorescence Intensity vs. Counts Scatter Intensity vs. Counts Intensity Plot Box = 9907 counts/0.25mL 97.4% of the counts are in the box
  • 15.
  • 16.
  • 17.
  • 19.  
  • 20.
  • 21. Analysis on the Micro PRO ™ Load sample vials and syringes Reagent additions and sample injection performed automatically as defined in the Method Micro PRO™ Output: Pass/Fail & Counts/mL Select Tray SetUp 1 2 3 4
  • 24.
  • 25. Box = 0 counts/0.25mL Box = 2 counts/0.25mL Box = 22 counts/0.25mL Background / Neg.Ctrl Sample 3 Sample 7 1 2 3
  • 26. Purified Water Monitoring: MicroPRO TVO & R2A Plate Counts warning action
  • 27. Purified Water System From: Hasher-Homesley, P .1, 2006. R&D Applications for the RBD3000. 1 Johnson & Johnson Vision Care. Rapid Microbial Methods User’s Meeting, Chicago, IL
  • 28. Product Research Lab Water Testing Kozak, K .1 , 2006. Rapid Microbiological Testing in Support of Product Development. 1 Procter and Gamble. Rapid Microbial Methods User’s Meeting. Chigaco, IL
  • 29.  
  • 30.  
  • 32. Traditional methods USP <61> 1:10 dilution of product 1 ml in each of two Petri dishes with Soybean Casein Digest medium melted <45 C Incubate 48 to 72 hours at 30 C Count If zero counts, results are expressed as less than 10 cfu/ml Bacteria Yeast and Mold 1:10 dilution of product 1 ml in each of two petri dishes Saboraud Dextrose Agar Incubate 5 to 7 days at 20-25 C Count If zero counts, results are expressed as less than 10 cfu/ml
  • 33. Advanced Analytical Method Bacteria, Yeast & Mold 1:10 dilution of product 1ml in Tube A Incubate 24 to 48 hours at 30°C Micro PRO™ Transfer substrate tube A to Tube B; vortex; 0.1mL to Tube C
  • 34. Product Test Kit 35  m filter Micro PRO ™ Tube A - GEM Add product, enrich Transfer swab from Tube A to B Tube B - PB Add swab, mix Tube C - PB Add 0.1mL from Tube B mold
  • 35.
  • 36. Analysis on MicroPRO Load sample vials and syringes Reagent additions and sample injection performed automatically as defined in the Method Select Method 1 2 3 4 Results
  • 37. Micro PRO™ Output
  • 38. Micro PRO ™ output shows few to no counts within the area definitions (product baseline) Pass result indicates that the sample does not contain microbial contamination Results Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall Result 54 1550 10 Pass Pass Pass Pass
  • 39. Micro PRO ™ output shows many counts within the area definition ( > 3X product baseline) Fail result indicates that the sample contains microbial contamination Results Bacteria Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall Result 212002 648372 28379 Fail Fail Fail Fail
  • 40. Mold Yeast Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall Result 43 1913 1770 Pass Pass Fail Fail Mold counts/mL Bacteria counts/mL Yeast counts/mL Mold Result 1 Bacteria Result 2 Yeast Result 3 Overall Result 2452 2144 65 Fail Pass Pass Fail
  • 41. Results Summary Personal Care Products Enrichment Time – Positive for Bacteria, Yeast & Mold Face scrub 24 hrs Hair gel 24 hrs Hand soap, antibacterial 24 hrs Lotion 24 hrs Mouthwash 24 hrs Shampoo 24 hrs Shave gel 24 hrs Sunscreen 24 hrs Toothpaste 30 hrs
  • 42. Results Summary OTC Pharmaceuticals Enrichment Time – Positive for Bacteria, Yeast & Mold Acetaminophen 24 hrs Ibuprofen 24 hrs Antacid tablets 24 hrs Anti-itch cream 24 hrs Nasal spray 24 hrs Sleep aid capsules 24 hrs Cold/flu liquid 24 hrs Allergy liquid 24 hrs Multivitamins 24 hrs Fiber capsules & powder 48 hrs
  • 43. Results Summary Others Enrichment Time – Positive for Bacteria, Yeast & Mold Excipients 24 hrs Household cleaner 24 hrs Industrial Emulsions 24 hrs Antioxidant water 24 hrs Cranberry juice 24 hrs Lemonade 24 hrs Vegetable juice 48 hrs
  • 44. Negative Control Positive Ps. aeruginosa
  • 47.
  • 48. Solid Perfume 1 Micro PRO™ Counts/mL listed are for the appropriate box; Mold (Area 1), Bacteria (Area 2) or Yeast (Area 3). Negative Product Control samples contain all 3 areas and are listed as Area 1 / Area 2 / Area 3. 2 A (+) Plate result indicates growth on the agar plate, while a (-) Plate Result indicates no growth on the agar plate. Results Interpretation for Solid Perfume PA Pass/Fail Cutoff Value = (46713 + 24066)*3 = 212337 Therefore Micro PRO™ results that are < 212337 Pass and ≥ 212337 Fail CA Pass/Fail Cutoff Value = (30217 + 21218)*3 = 154305 Therefore Micro PRO™ results that are < 154305 Pass and ≥ 154305 Fail AN Pass/Fail Cutoff value = (1749+ 698)*3 = 7341 Therefore Micro PRO™ results that are < 7341 Pass and ≥ 7341 Fail Sample Enrichment Time Micro PRO™ Counts/mL 1 mold / bacteria / yeast Micro PRO™ Result Plate Result 2 Negative Product Control-1 48h 1969 / 63888 / 50952 ---- - Negative Product Control-2 48h 2310 / 57046 / 31152 ---- - Negative Product Control-3 48h 968 / 19206 / 8547 ---- - Average Negative Product Control 48h 1749 / 46713 / 30217 ---- ---- PA -1 spiked in Solid Perfume 48h 847528 Fail + PA -2 spiked in Solid Perfume 48h 654423 Fail + CA -1 spiked in Solid Perfume 48h 258819 Fail + CA -2 spiked in Solid Perfume 48h 543521 Fail + AN -1 spiked in Solid Perfume 48h 12342 Fail + AN -2 spiked in Solid Perfume 48h 2772 Pass +
  • 49. PSA1 PSA2 CA1 CA2 AN1 NC1 AN2 NC2 Intensity Plots Solid Perfume @ 48 hours
  • 50. Sun Protection Eye Cream 1 Micro PRO™ Counts/mL listed are for the appropriate box; Mold (Area 1), Bacteria (Area 2) or Yeast (Area 3). Negative Product Control samples contain all 3 areas and are listed as Area 1 / Area 2 / Area 3. 2 A (+) Plate result indicates growth on the agar plate, while a (-) Plate Result indicates no growth on the agar plate . Results Interpretation for Sun Protection Eye Crème PA Pass/Fail Cutoff Value = (165 + 29)*3 = 582 Therefore Micro PRO™ results that are < 582 Pass and ≥ 582 Fail CA Pass/Fail Cutoff Value = (238 + 67)*3 = 915 Therefore Micro PRO™ results that are < 915 Pass and ≥ 915 Fail AN Pass/Fail Cutoff Value* = (88 + 31)*3 = 357 Therefore Micro PRO™ results that are < 357 Pass and ≥ 357 Fail *48 hour negative control Mold Area counts/mL = 66, 110 average = 88 Sample Enrichment Time Micro PRO™ Counts/mL 1 mold / bacteria / yeast Micro PRO™ Result Plate Result 2 Negative Product Control-1 24h 66 / 143 / 297 ---- - Negative Product Control-2 24h 33 / 154 / 253 ---- - Negative Product Control-3 24h 44 / 198 / 165 ---- - Average Negative Product Control 24h 48 / 165 / 238 ---- ---- PA- 1 spiked in Eye crème 24h 723635 Fail + PA -2 spiked in Eye crème 24h 898810 Fail + CA -1 spiked in Eye crème 24h 15433 Fail + CA -2 spiked in Eye crème 24h 20757 Fail + AN -1 spiked in Eye crème 24h 66 Pass - AN -2 spiked in Eye crème 24h 44 Pass - AN- 3 spiked in Eye crème 48h 1012 Fail + AN- 4 spiked in Eye crème 48h 2453 Fail +
  • 51. Intensity Plots Sun Eye Protection Cream @ 24hours PSA1 PSA2 CA1 CA2 AN1 NC1 AN2 NC2
  • 52.
  • 54.
  • 55. 1 4 3 2
  • 56.
  • 57.
  • 58.
  • 59. Environmental Swab Protocol – specific pathogens ( Salmonella ) Negative control Positive ( 22 isolates tested)
  • 60. Fermentation / Pure Culture Enumeration
  • 61.
  • 62. TVO - Escherichia coli *RBD 3000 counts/mL are background corrected and have been adjusted for reagent additions. ~10 4 cfu/mL PB Background ~10 1 cfu/mL ~10 2 cfu/mL ~10 3 cfu/mL Box = 3 count/0.25 mL Box = 36 counts/0.25 mL Box = 401 counts/0.25 mL Box = 3725 counts/0.25mL Box = 1 count/0.25 mL Sample RBD 3000 Counts/0.25mL RBD 3000 Counts/mL* Plate Counts/mL RBD 3000 log 10 Counts/mL Plate Counts log 10 cfu/mL PB Background 1 4 ~10 1 E. coli in PB 3 9 19 0.95 1.28 ~10 2 E. coli in PB 36 150 280 2.18 2.45 ~10 3 E. coli in PB 401 1707 1665 3.23 3.22 ~10 4 E. coli in PB 3725 15894 18050 4.20 4.26
  • 63. Correlation of RBD 3000 TVO Counts vs. Plate Counts (Poster presented at SIM 2006) Candida albicans (n = 14, R 2 = 0.9982), Escherichia coli (n = 17, R 2 = 0.9959), Mycoplasma bovis (n = 15, R 2 = 0.9891) and Salmonella typhimurium (n = 15, R 2 = 0.9952).
  • 64. Bacillus atrophaeus (n = 15, R 2 = 0.9839), Clostridium perfringens Type A (n = 12, R 2 = 0.9981), Staphylococcus aureus (n = 18, R 2 = 0.9857) and Streptococcu bovis (n = 13, R 2 = 0.9832) Correlation of RBD 3000 TVO Counts vs. Plate Counts (Poster presented at SIM 2006)
  • 65.
  • 66.
  • 68.
  • 69.
  • 70. CLT – Protocol for <100cfu/g specification
  • 71. CLT – Results Company A In-process Product: Specification <1000cfu/g Spiked Below Specification Spiked Above Specification Product contains >100cfu/g and <1000cfu/g; product is within specification Actual spike was 559 cfu Ps. aeruginosa /g product Product contains >1000cfu/g; product fails Actual spike was 3920 cfu Ps. aeruginosa /g product Sample Dilution Theoretical Result Detection by RBD 3000 Growth on YM Petrifilm TM 1:100 + + + 1:1,000 + + + 1:10,000 - - - Sample Dilution RBD 3000 Result (# pos./# neg.) Plate Result (# pos./# neg.) Microbial level determined by RBD 3000 (cfu/g) 1:10 3/0 3/0 >1 1:100 3/0 3/0 >10 1:1,000 3/0 3/0 >100 1:10,000 1/2 1/2 <1,000 Sample Dilution RBD 3000 Result (# pos./# neg.) Plate Result (# pos./# neg.) Microbial level determined by RBD 3000 (cfu/g) 1:10 3/0 3/0 >1 1:100 3/0 3/0 >10 1:1,000 3/0 3/0 >100 1:10,000 3/0 3/0 >1,000
  • 72.
  • 73.
  • 75.
  • 76.
  • 77.
  • 78. 0.01% Benzoic Acid Challenged with Ps. aeruginosa – Test 1
  • 79. 0.01% Benzoic Acid Challenged with Ps. aeruginosa – Test 2
  • 80. 0.01% Benzoic Acid Challenged with S. aureus
  • 81. 0.01% Benzoic Acid Challenged with C. albicans
  • 82.
  • 83.
  • 85.
  • 86.
  • 87.
  • 88.
  • 89.
  • 90.
  • 91.
  • 92. RBD 3000/MicroPRO References Miller, M. J., Encyclopedia of Rapid Microbiological Methods, Volume 2, DHI Publishing, River Grove, IL, USA.  2005.   Chapter 16: Steger, A. M. “Rapid enumeration of microorganisms using Advanced Analytical’s RBD 3000.” Encyclopedia of Rapid Microbiological Methods, Volume 2 . Ed. M. J. Miller. River Grove, IL, USA: DHI Publishing, LLC, 2005.  (AATI)   Chapter 17: Kozak, K. C. and D. E. Langworthy.  “Rapid Microbial Counting by Flow Cytometry: Validation and Implementation for Research and Development (R&D) Applications.” Encyclopedia of Rapid Microbiological Methods, Volume 2 . Ed. M. J. Miller. River Grove, IL, USA: DHI Publishing, LLC, 2005.  (P&G) Chapter 18: Homesley, P. H.  “The RBD 3000 Rapid Bacterial Enumeration System as an Alternative to Traditional Pour Plate Enumeration .” Encyclopedia of Rapid Microbiological Methods, Volume 2 . Ed. M. J. Miller. River Grove, IL, USA: DHI Publishing, LLC, 2005.  (J&J)
  • 93.
  • 94. Thank You ! www.aati-us.com www.disruptechno.com

Hinweis der Redaktion

  1. In the animation, notice the labeled microbial cell coming down the flow. When hit with the laser, it emits a fluorescence single because it is tagged with dye and also the scatter detector because it is larger then the minimum size. Both detectors have to be activated for the cell to be counted.
  2. This slide gives an outline of the United States Pharmacopeia Chapter 61 which addresses microbial contamination in both raw materials and non-sterile finished products In the first line concerning Bacteria, notice that the incubation time is 48 to 72 hours Also, notice that the 1:10 dilution of the product means that if there is no counts, the results are recorded as &lt;10 cfu/mL. In the Personal Care market, this is the situation well over 90% of the time. In the second line, the incubation time for yeast &amp; mold is 5 to 7 days. The same reporting logic is followed.
  3. This information looks even simpler to the technician on the software On this screen the results are shown for the first sample in the tray Both mold and bacteria failed (red color) and the yeast passed (green color)