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Barrett Enterprises Inc Introduces GigaHouse Panel System from
                                   GigaCrete™




   GigaHouse is a super insulated steel-framed construction system specifically targeting projects
   where rapid speed of construction and ease of assembly are important. Steel Foam Panel system
    homes are perfect for residential, commercial and industrial applications. The EPS Panel System
   is engineered to be fire-proof, water, insect, vermin, mold, hurricane and earthquake resistant.
   This Green Pre-Fab home is quick to assemble, environmentally friendly and the sustainable
   answer to the crisis facing our global community- Affordable, Safe and Energy Efficient Housing
GIGAPANEL COMPARATIVE TECHNICAL INFORMATION

ATTRIBUTE                    WOOD STUD        STEEL STUD      CMU BLOCK          SIPS            ICF         GIGAPANEL

 AVERAGE TRADES REQD               11              11              8              10              9                 4
 INSULATION R-VALUE                16              16              16             25              25               28+
 HURRICANE RESISTANCE              NO             YES             YES            NO              YES               YES
 SEISMIC RESISTANCE                NO             YES             NO             NO              YES               YES
 VAPOR RESISTANCE                  NO              NO             NO             NO              YES               YES
 MOLD RESISTANCE                   NO             YES             NO             NO              NO                YES
 MILDEW RESISTANCE                 NO             YES             NO             NO              NO                YES
 INSECT RESISTANCE                 NO             YES             YES            NO              YES               YES
 VERMIN RESISTANCE                 NO             YES             YES            NO              YES               YES
 FIRE RESISTANCE                 POOR            GOOD            GOOD           POOR            GOOD
 TOXICITY PRODUCED                HIGH            LOW             LOW           HIGH             LOW         VERY LOW
 AIR LEAKAGE                      0.35            0.35            0.3            0.2             0.09              0.05
 TIME TO COMPLETE                SLOW            SLOW         VERY SLOW         FAST            SLOW         VERY FAST
 WEIGHT PER kgs./m2               19.5            24.4            244            24.4           268.5              24
 RECYCLABILITY %                  0.15             0.5            75%            10%             35%               99%

       Conclusions
               Faster construction times than conventional construction
               Significantly reduced labor costs
               Reduced project timeline costs
               Higher R-Values
               Higher resistance levels in all areas
               Higher recyclability
               Healthier materials

       GIGAPANEL SPECIFICATIONS
       Engineered up to 200 MPH wind speeds
       Engineered for all Seismic Zones
       Mold, Mildew, Insect and Vermin Resistant
       Meets IBC Fire Testing Standards
       Meets Steel Framed Construction standards

       MATERIALS USED
       1.0 to 2.0 lbs. density EPS foam, meets ASTM 84
       StuccoMax exterior cementitious coating using natural Limestone fillers, Fiberglass mesh, NO SILICA SAND
       PlasterMax interior fire rated ceramic plaster direct applied over foam, no gypsum board. Meets NFPA 286,
       ASTM E84, ASTM E136, ASTM G121, ASTM C587. Utilizing Natural Limestone fillers, Fiberglass mesh, No
       silica sand is used.
Our mission is to provide the building materials that structurally and environmentally
    outperform today’s conventional building products. Goal is to provide affordable and
     energy efficient housing GigaPanel building system allows a high performance
    sustainable home to be constructed at or below stick built prices!


•   GigaCrete is a family of products based on low carbon footprint “Green” ceramic
    binders significantly outperforming Portland cement: We never use PORTLAND
    CEMENT which is a high CO2 producer

•   StuccoMax, a waterproof exterior coating that is non-combustible

•   PlasterMax, a fire rated abuse resistant coating over foam replacing gypsum board

•   All GigaCrete coatings bond permanently to EPS insulation foam, concrete products,
    bricks and plasters.

•   All are one coat applications and fast to apply

•   All are abuse resistant, non combustible, no VOC’s, no off-gassing utilizing only safe
    and healthy materials that will not support the growth of mold or mildew.
What are GigaCrete’s unique “PanelSystems”
“PanelSystems” is not what you think….
It is not a SIP’s panelized building system at all….
It is a patented steel framed insulation system!

The building components are structural steel “stud” construction, proven for
decades, signed off by a local structural engineer who only has to agree with the
calculations of leading structural engineering already completed.

We reversed the building process Typically the structural part comes first,
then R19 insulation is added in between the studs last, this leaves inefficiencies, thermal
leaks and sound transmission through the steel into the home…. Neither fast or ideal.

PanelSystems starts with the last component…R28 rigid foam insulation panels with
computerized insert channels cut into the foam precisely where structural engineering
dictates the steel studs fit to meet code compliance for a steel framed structure!

The structural components are then slipped into place and securely attached with
self tapping screws….Exactly the same as steel framed construction only this can be
done by unskilled labor, purposely made to be very simple, guaranteed square, right the
first time, no measuring, no room for errors.
Overview of installation
            methodology


1. Layout steel track on slab and permanently attach to slab

2. Locate wall insulation panels into track

3. Slide down connectors and screw together top and bottom

4. Cut in electrical conduits and secure with insulating foam

5. Coat exterior with 3,500 psi StuccoMax (same day)

6. Coat roof with Gigaroof (StuccoMax)

7. Coat interior with fire rated, 8500 psi PlasterMax
Panel System Homes can be made from 500 to 7000 sq.ft! Where else can you get a
home for only $26.99 per sq foot? Chart shows a 576 sq foot home for $15546.24
FOB Las Vegas NV.              Call today to order!             877-904-8424

              DESCRIPTION              TYPE              SIZE          SIZE LIN/FT      QTY         TOTAL

             PYRAMID ROOF                                24X24         576 footprint      1            1

              WALL PANELS              EPS              6" thick          102 lin      8 ft high   816 sq ft


              WALL STUDS           3.5/8" 18 ga           8 ft                           224       1792 lin ft


              WALL TRACK           3.5/8" 18 ga           8 ft                                        204


               CEILING LID             EPS              6" thick       4x8 sheets         9           288


            CEILING LID STUDS      3.5/8" 18 ga           8 ft             168


            CEILING LID TRACK      3.5/8" 18 ga           8 ft              72


              ROOF PANELS               EPS             6" thick        600 sq ft        4x8       600 sq ft


              ROOF STUDS           3.5/8" 18 ga           8 ft            548 lin                   548 lin


              ROOF TRACK           3.5/8" 18 ga           8 ft             496                        496


              ROOF PLATES              12 ga         90 and straight                      8


            ROOF TIE DOWNS         5/8" all thread        8 ft                            14          112


             TRUSS PACKAGE           200 mph              12"            100 lin ft      1 lot     576 sq ft


              STUCCOMAX         3/16" + 11 oz mesh                      768 sq ft


              PLASTERMAX        3/16" + 11 oz mesh                      1440 sq ft


              ROOF FINISH       StuccoMax (non US)                         600
Tools needed to build a house :
Step Ladder, Screw Gun, Ramset Gun, Tape Measure, Metal Shears, Pry Bar
6” thick PanelSystems components Easy to store and ship.
PanelSystems are designed for rapid assembly by unskilled labor
    Large wall insulation Panels can be lifted with one hand.
16 linear feet of wall PanelSystems is easily carried into position
                  NO Heavy Machinery Needed.
Step 1: Lay out the bottom tracks according to plans and
include water resistant gaskets between the bottom track and
the slab.
Step 2: Attach bottom track into the slab with Ramset pins
Step 3: Locate panels next to where they are needed
Step 4: Insert foam panel into steel stud bottom track




Track positioned over moisture gasket and shot into slab.
Tools needed: ramset gun, pins and load and tape measure
Panels are laid in place in minutes not days Rooms take shape instantly
CNC cut they are guaranteed to be square with studs located exactly where
they need to be as per structural engineering specifications
 NO SPECIAL SKILLS NEEDED No Measuring No Room for Errors
Step 5: Insert studs Tools needed: Step ladder Screw gun, Pry bar




Patented connectors based on
 “steel framed” construction methods
Slide down engineered grooves in panels
forming panel to panel connections and the
structural members both at the same time.


Note: the PanelSystems designs determine where the structural studs and connectors are placed
Finished top track




Top track inserted into EPS panel and screwed to vertical studs
Exploded view of connections
Section through a typical panel shows double studs connecting panel to
panel and either 16” on center for perimeter walls or 24” steel studs as
shown above for interior walls.
Pre-cut “T” sections
Pre-cut corner sections
Column
 made from 4 pre-cut corners

  Columns are used for additional
     Structural support, HVAC
(heating ventilation air conditioning
  systems) Plumbing and venting
 chases. Typically used in corners
90 Corner and T connected together
Foundation to wall connection
Hurricane anchors… solid steel connection from the roof to the foundation
Step 6: Laser level and brace walls before adding roof trusses
Step 7: Roof trusses added to walls a few hours after building walls
Compression ring holds 200 mph roof trusses securely
together
Step 8: Install doors and windows
Window or door panel layout
Step 9: Roof panels are laid onto trusses and studs slid into
location holes
Step 10: Roof studs are screwed to trusses with steel brackets
Roof panels from inside the house, showing stud perlins
Step11: StuccoMax is direct applied over the foam insulation panels
Window and Door trims cut from EPS foam are covered with StuccoMax
Step 12: Colored GigaRoof spray applied directly over the EPS foam
                        Roof is R – 45
         G
GigaCrete coatings are added directly to the EPS foam, note the
imbedded mesh. Interior PlasterMax and Exterior StuccoMax are used
Gutter system integrated into moulding for rain collection~ Doors added
Conduits are pre cut into panels ready to pull wiring.
Conduit or plumbing passing through walls




                                            Electrical wiring inside chase
Retrofit electrical after house is completed



        PlasterMax
                                          Cut flush
                                  -----
                                       Foam not yet cut
        Mesh
                                  -----

                                          Note the conduit and box is
                                          Foam glued into place and
                                          excess foam shaved flat, ready
                                          to be coated with PlasterMax




             Walls are rasped where needed to make flat
Foam shapes are precut and fitted over trusses
PlasterMax applied directly over EPS foam panels. All seam lines
are covered over to create a seamless and durable ceramic finish.
Ceiling underside of roof panels and beams covering
structural roof trusses




         Foam sheets are screwed into the steel studs


       Fire rated PlasterMax applied over the EPS foam
Finished PlasterMax over the foam interior wall panels




   Note: Optional storage area above bedroom and bathroom
Optional Magnesium board ceilings (no gypsum board)
With PlasterMax knockdown texture coating
Step15: Window trims are added, screwed into steel studs,
patched and ready for paint.
Step16:
StuccoMax is washed to remove dust particles, primed and painted.
Simonton vinyl windows ( no wood ) comes in all standard sizes
End Result= Very energy efficient and virtually maintenance free living environment
StuccoMax 3/16” thick TOUGH ENOUGH TO DRIVE A TRUCK ON
StuccoMax (exterior) is sprayed or troweled over foam
GIGAHouse SYSTEMS HAVE SO MANY USES



The PanelSystems are ideal tent replacements creating secure shelters. Uses include
HOMELAND SECURITY DOD, GOVERNMENT BUILDINGS, MILITARY F.E.M.A.
FOREIGN AID AND DISASTER RELIEF SECURED FACILITIES AND SAFE ROOMS.
FACILITIES REQUIRING HIGH SECURITY PROTECTION FROM EXTERNAL THREATS
INCLUDING TERRORISM,
HURRICANES,TORNADOS,EARTHQUAKES,FIRES,VANDALISM AND THEFT. Due to
the materials lightweight and ease of rapid assembly, there may be no faster building
method in the world than the GigaCrete panelsystem . PanelSystems can be used for
single family housing or multi story applications, schools, hospitals, orphanages, retail
centers, churches, temples, and many types of commercial structures. One factory can
create onsite employment for thousands of un-skilled workers and quickly rebuild a
devastated area, providing safe and affordable shelter.
SUSTAINABLE
                               “PanelSystems”
                      build strong, build safe, build fast
     Green Pre-Fab homes~ Quality home, Strength to withstand natural disasters

1.  Completed rapidly with supervised local labor
2.  Simplicity = speed = reduced cycle time=language barriers are minimized
3.  High “R” values means less operating costs to heat or cool
4.  Only healthy materials are used
5.  No Portland cement used in the house structure
6.  Exterior StuccoMax is WATERPROOF
7.  Interior PlasterMax is the Worlds only fire rated, 8500+ psi abuse
    resistant plaster designed specifically for applications over insulation
    foam
Barrett Enterprises Inc~ The Green Building Products Store. 877-904-8424
When ordering mention code BE GREEN”! Shipped FOB Las Vegas NV

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GigaHouses

  • 1. Barrett Enterprises Inc Introduces GigaHouse Panel System from GigaCrete™ GigaHouse is a super insulated steel-framed construction system specifically targeting projects where rapid speed of construction and ease of assembly are important. Steel Foam Panel system homes are perfect for residential, commercial and industrial applications. The EPS Panel System is engineered to be fire-proof, water, insect, vermin, mold, hurricane and earthquake resistant. This Green Pre-Fab home is quick to assemble, environmentally friendly and the sustainable answer to the crisis facing our global community- Affordable, Safe and Energy Efficient Housing
  • 2. GIGAPANEL COMPARATIVE TECHNICAL INFORMATION ATTRIBUTE WOOD STUD STEEL STUD CMU BLOCK SIPS ICF GIGAPANEL AVERAGE TRADES REQD 11 11 8 10 9 4 INSULATION R-VALUE 16 16 16 25 25 28+ HURRICANE RESISTANCE NO YES YES NO YES YES SEISMIC RESISTANCE NO YES NO NO YES YES VAPOR RESISTANCE NO NO NO NO YES YES MOLD RESISTANCE NO YES NO NO NO YES MILDEW RESISTANCE NO YES NO NO NO YES INSECT RESISTANCE NO YES YES NO YES YES VERMIN RESISTANCE NO YES YES NO YES YES FIRE RESISTANCE POOR GOOD GOOD POOR GOOD TOXICITY PRODUCED HIGH LOW LOW HIGH LOW VERY LOW AIR LEAKAGE 0.35 0.35 0.3 0.2 0.09 0.05 TIME TO COMPLETE SLOW SLOW VERY SLOW FAST SLOW VERY FAST WEIGHT PER kgs./m2 19.5 24.4 244 24.4 268.5 24 RECYCLABILITY % 0.15 0.5 75% 10% 35% 99% Conclusions  Faster construction times than conventional construction  Significantly reduced labor costs  Reduced project timeline costs  Higher R-Values  Higher resistance levels in all areas  Higher recyclability  Healthier materials GIGAPANEL SPECIFICATIONS Engineered up to 200 MPH wind speeds Engineered for all Seismic Zones Mold, Mildew, Insect and Vermin Resistant Meets IBC Fire Testing Standards Meets Steel Framed Construction standards MATERIALS USED 1.0 to 2.0 lbs. density EPS foam, meets ASTM 84 StuccoMax exterior cementitious coating using natural Limestone fillers, Fiberglass mesh, NO SILICA SAND PlasterMax interior fire rated ceramic plaster direct applied over foam, no gypsum board. Meets NFPA 286, ASTM E84, ASTM E136, ASTM G121, ASTM C587. Utilizing Natural Limestone fillers, Fiberglass mesh, No silica sand is used.
  • 3. Our mission is to provide the building materials that structurally and environmentally outperform today’s conventional building products. Goal is to provide affordable and energy efficient housing GigaPanel building system allows a high performance sustainable home to be constructed at or below stick built prices! • GigaCrete is a family of products based on low carbon footprint “Green” ceramic binders significantly outperforming Portland cement: We never use PORTLAND CEMENT which is a high CO2 producer • StuccoMax, a waterproof exterior coating that is non-combustible • PlasterMax, a fire rated abuse resistant coating over foam replacing gypsum board • All GigaCrete coatings bond permanently to EPS insulation foam, concrete products, bricks and plasters. • All are one coat applications and fast to apply • All are abuse resistant, non combustible, no VOC’s, no off-gassing utilizing only safe and healthy materials that will not support the growth of mold or mildew.
  • 4. What are GigaCrete’s unique “PanelSystems” “PanelSystems” is not what you think…. It is not a SIP’s panelized building system at all…. It is a patented steel framed insulation system! The building components are structural steel “stud” construction, proven for decades, signed off by a local structural engineer who only has to agree with the calculations of leading structural engineering already completed. We reversed the building process Typically the structural part comes first, then R19 insulation is added in between the studs last, this leaves inefficiencies, thermal leaks and sound transmission through the steel into the home…. Neither fast or ideal. PanelSystems starts with the last component…R28 rigid foam insulation panels with computerized insert channels cut into the foam precisely where structural engineering dictates the steel studs fit to meet code compliance for a steel framed structure! The structural components are then slipped into place and securely attached with self tapping screws….Exactly the same as steel framed construction only this can be done by unskilled labor, purposely made to be very simple, guaranteed square, right the first time, no measuring, no room for errors.
  • 5. Overview of installation methodology 1. Layout steel track on slab and permanently attach to slab 2. Locate wall insulation panels into track 3. Slide down connectors and screw together top and bottom 4. Cut in electrical conduits and secure with insulating foam 5. Coat exterior with 3,500 psi StuccoMax (same day) 6. Coat roof with Gigaroof (StuccoMax) 7. Coat interior with fire rated, 8500 psi PlasterMax
  • 6. Panel System Homes can be made from 500 to 7000 sq.ft! Where else can you get a home for only $26.99 per sq foot? Chart shows a 576 sq foot home for $15546.24 FOB Las Vegas NV. Call today to order! 877-904-8424 DESCRIPTION TYPE SIZE SIZE LIN/FT QTY TOTAL PYRAMID ROOF 24X24 576 footprint 1 1 WALL PANELS EPS 6" thick 102 lin 8 ft high 816 sq ft WALL STUDS 3.5/8" 18 ga 8 ft 224 1792 lin ft WALL TRACK 3.5/8" 18 ga 8 ft 204 CEILING LID EPS 6" thick 4x8 sheets 9 288 CEILING LID STUDS 3.5/8" 18 ga 8 ft 168 CEILING LID TRACK 3.5/8" 18 ga 8 ft 72 ROOF PANELS EPS 6" thick 600 sq ft 4x8 600 sq ft ROOF STUDS 3.5/8" 18 ga 8 ft 548 lin 548 lin ROOF TRACK 3.5/8" 18 ga 8 ft 496 496 ROOF PLATES 12 ga 90 and straight 8 ROOF TIE DOWNS 5/8" all thread 8 ft 14 112 TRUSS PACKAGE 200 mph 12" 100 lin ft 1 lot 576 sq ft STUCCOMAX 3/16" + 11 oz mesh 768 sq ft PLASTERMAX 3/16" + 11 oz mesh 1440 sq ft ROOF FINISH StuccoMax (non US) 600
  • 7. Tools needed to build a house : Step Ladder, Screw Gun, Ramset Gun, Tape Measure, Metal Shears, Pry Bar
  • 8. 6” thick PanelSystems components Easy to store and ship.
  • 9. PanelSystems are designed for rapid assembly by unskilled labor Large wall insulation Panels can be lifted with one hand.
  • 10. 16 linear feet of wall PanelSystems is easily carried into position NO Heavy Machinery Needed.
  • 11. Step 1: Lay out the bottom tracks according to plans and include water resistant gaskets between the bottom track and the slab.
  • 12. Step 2: Attach bottom track into the slab with Ramset pins
  • 13. Step 3: Locate panels next to where they are needed
  • 14. Step 4: Insert foam panel into steel stud bottom track Track positioned over moisture gasket and shot into slab. Tools needed: ramset gun, pins and load and tape measure
  • 15. Panels are laid in place in minutes not days Rooms take shape instantly CNC cut they are guaranteed to be square with studs located exactly where they need to be as per structural engineering specifications NO SPECIAL SKILLS NEEDED No Measuring No Room for Errors
  • 16. Step 5: Insert studs Tools needed: Step ladder Screw gun, Pry bar Patented connectors based on “steel framed” construction methods Slide down engineered grooves in panels forming panel to panel connections and the structural members both at the same time. Note: the PanelSystems designs determine where the structural studs and connectors are placed
  • 17. Finished top track Top track inserted into EPS panel and screwed to vertical studs
  • 18. Exploded view of connections
  • 19. Section through a typical panel shows double studs connecting panel to panel and either 16” on center for perimeter walls or 24” steel studs as shown above for interior walls.
  • 22. Column made from 4 pre-cut corners Columns are used for additional Structural support, HVAC (heating ventilation air conditioning systems) Plumbing and venting chases. Typically used in corners
  • 23. 90 Corner and T connected together
  • 24. Foundation to wall connection Hurricane anchors… solid steel connection from the roof to the foundation
  • 25. Step 6: Laser level and brace walls before adding roof trusses
  • 26. Step 7: Roof trusses added to walls a few hours after building walls
  • 27. Compression ring holds 200 mph roof trusses securely together
  • 28. Step 8: Install doors and windows
  • 29. Window or door panel layout
  • 30. Step 9: Roof panels are laid onto trusses and studs slid into location holes
  • 31. Step 10: Roof studs are screwed to trusses with steel brackets
  • 32. Roof panels from inside the house, showing stud perlins
  • 33. Step11: StuccoMax is direct applied over the foam insulation panels
  • 34. Window and Door trims cut from EPS foam are covered with StuccoMax
  • 35. Step 12: Colored GigaRoof spray applied directly over the EPS foam Roof is R – 45 G
  • 36.
  • 37. GigaCrete coatings are added directly to the EPS foam, note the imbedded mesh. Interior PlasterMax and Exterior StuccoMax are used
  • 38. Gutter system integrated into moulding for rain collection~ Doors added
  • 39. Conduits are pre cut into panels ready to pull wiring.
  • 40. Conduit or plumbing passing through walls Electrical wiring inside chase
  • 41. Retrofit electrical after house is completed PlasterMax Cut flush ----- Foam not yet cut Mesh ----- Note the conduit and box is Foam glued into place and excess foam shaved flat, ready to be coated with PlasterMax Walls are rasped where needed to make flat
  • 42. Foam shapes are precut and fitted over trusses
  • 43. PlasterMax applied directly over EPS foam panels. All seam lines are covered over to create a seamless and durable ceramic finish.
  • 44. Ceiling underside of roof panels and beams covering structural roof trusses Foam sheets are screwed into the steel studs Fire rated PlasterMax applied over the EPS foam
  • 45. Finished PlasterMax over the foam interior wall panels Note: Optional storage area above bedroom and bathroom
  • 46. Optional Magnesium board ceilings (no gypsum board) With PlasterMax knockdown texture coating
  • 47. Step15: Window trims are added, screwed into steel studs, patched and ready for paint.
  • 48. Step16: StuccoMax is washed to remove dust particles, primed and painted.
  • 49. Simonton vinyl windows ( no wood ) comes in all standard sizes
  • 50. End Result= Very energy efficient and virtually maintenance free living environment
  • 51. StuccoMax 3/16” thick TOUGH ENOUGH TO DRIVE A TRUCK ON StuccoMax (exterior) is sprayed or troweled over foam
  • 52. GIGAHouse SYSTEMS HAVE SO MANY USES The PanelSystems are ideal tent replacements creating secure shelters. Uses include HOMELAND SECURITY DOD, GOVERNMENT BUILDINGS, MILITARY F.E.M.A. FOREIGN AID AND DISASTER RELIEF SECURED FACILITIES AND SAFE ROOMS. FACILITIES REQUIRING HIGH SECURITY PROTECTION FROM EXTERNAL THREATS INCLUDING TERRORISM, HURRICANES,TORNADOS,EARTHQUAKES,FIRES,VANDALISM AND THEFT. Due to the materials lightweight and ease of rapid assembly, there may be no faster building method in the world than the GigaCrete panelsystem . PanelSystems can be used for single family housing or multi story applications, schools, hospitals, orphanages, retail centers, churches, temples, and many types of commercial structures. One factory can create onsite employment for thousands of un-skilled workers and quickly rebuild a devastated area, providing safe and affordable shelter.
  • 53. SUSTAINABLE “PanelSystems” build strong, build safe, build fast Green Pre-Fab homes~ Quality home, Strength to withstand natural disasters 1. Completed rapidly with supervised local labor 2. Simplicity = speed = reduced cycle time=language barriers are minimized 3. High “R” values means less operating costs to heat or cool 4. Only healthy materials are used 5. No Portland cement used in the house structure 6. Exterior StuccoMax is WATERPROOF 7. Interior PlasterMax is the Worlds only fire rated, 8500+ psi abuse resistant plaster designed specifically for applications over insulation foam Barrett Enterprises Inc~ The Green Building Products Store. 877-904-8424 When ordering mention code BE GREEN”! Shipped FOB Las Vegas NV