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1
The Tradition and Science of Window
Installations – Where are We Headed with
More Highly Insulated Buildings?
EUROLINE TECHNOLOGY FORUM, OCTOBER 20, 2016
GRAHAM FINCH, MASC, P.ENG
2
 A Brief History of Window Installation
Practices in BC
 Best Practices for Current BC Window
Installations
 Trends and Impacts of New Materials &
Higher Performance Buildings
 Integration of Windows into More Highly
Insulated Walls – Do’s and Don'ts
 Case Studies
Outline
4
The Perpetual Question
+ ?
5
We Have Come A Long Way in BC
6
Vancouver Early 20th Century
7
Early Window Installation “Best Practices”
8
Pre 1930’s Architectural Graphic Standards
From Ramsey & Sleeper – Architectural Graphics Standards
9
An Appreciation for Slope & Flashings
From Ramsey & Sleeper – Architectural Graphics Standards
10
Then Some Things were Forgotten in the 1980s
?
11
Building Enclosure Detailing Guidance Mid 1990s?
12
No Joke…
13
Oh and the Windows Leaked Too…
14
And We Had Lots of Condensation Problems
15
The Catastrophic Result…
16
Early Attempts at Sub-Sill Flashings without Good
Water Shedding or Interface Details
17
Continually Evolving Best Practices in BC
18
Fundamentals: Following & Connecting the Critical
Barriers
 Water Shedding Surface (WSS)
 Water Resistive Barrier (WRB)
 Air barrier (AB)
19
Current Best Practices in BC for Rainscreen Window
Installation
20
Evolving BC Practices
21
TOO MUCH Impermeable Peel and Stick
22
So What is Changing in BC?
 Trend towards more efficiently insulated
building enclosures due to higher energy
code targets & uptake of passive
design strategies
 Greater attention to reducing thermal
bridging in building enclosures
 Many new building materials being
introduced and imported into local
market
 Window installation practices are
evolving to incorporate new and/or
imported window frames into more highly
insulated wall
 Ongoing need to balance thermal and
durability considerations
23
Evolution of Wall Assemblies to Passive Levels
Base 2x6
Framed
Wall <R-16
(wood)
Exterior Insulation
R-20 to R-60+
Deep
Stud,
Double
Stud,
SIPS
R-20 –
R-80+
Split Insulation R-
20 to R-60+
Interior Insulation
R-20 to R-30+
24
Deep Stud & Double Walls - w/ or w/o Service Wall
25
Consideration for Window Installs – Deep Walls
26
Exterior and Split Insulated Walls
27
Consideration for Window Installs – Exterior Insulation
Lots of Options
including buck-outs
with Varying Levels
of Complexity!
Key detail – drain
outboard of the
insulation
33
City of Vancouver – R-22 Wall & Window Details
34
Industry Trends Impacting Walls & Windows
 Shift away from mechanically attached sheathing membranes/WRBs
like building paper & even synthetic membranes for more air-tight
and taller buildings
Building
Paper
RIP 2016
35
Trend Towards Combined Exterior Air Barrier (AB)
Water Resistive Barrier (WRB) Approaches
Mechanically attached
AB/WRB
Self-adhered vapour
permeable sheet AB/WRB
Fluid applied vapour
permeable sheet AB/WRB
36
Trend Towards Combined Exterior Air Barrier (AB)
Water Resistive Barrier (WRB) Approaches
Sealed sheathing AB (adhesive tapes or
sealants) with additional overlay WRB
Sealed coated
sheathing
AB/WRB
Sealed rigid foam insulation
AB/WRB (special tapes)
38
Desire for More Vapour Permeable Materials?
39
New Good and Some Not-So-Good Vapour Permeable
AB/WRB Membranes
40
Ongoing Research – Use of Vapour Permeable Liquid
Flashings on Wood-frame Window Sills?
Can or should horizontal flashing membranes be
vapour permeable like the jambs & head?
41
Assessing the Risk of Vapour Permeable Flashings on
Window Rough Opening
 Devised a test which looks at the uptake of moisture ponding on a horizontal window
sill flashing into the framing lumber & sheathing over time
 Compare results with control membranes that are known to fail or work well
42
0
5
10
15
20
25
30
35
40
45
0 Days 7 Days 14 Days 21 Days 28 Days 35 Days 42 Days
MoistureContent(%)
Plywood Edge - At Center
Are Vapour Permeable Liquids Safe for Use on Wood-
frame Window Sills?
Safe MC <20%
not safe with these liquids or
permeable SAM
safe with this liquid &
impermeable SAM
maybe okay with
these liquids?
Moisture Content of Edge of Plywood at Window Sill
43
Impact of the Wrong Liquid Applied Vapour Permeable
Flashing on a Wood Window Sill
Mould after 30 days due to absorption into OSB sheathing below a relatively absorptive &
permeable liquid applied window sill flashing
44
Definitely Not the Right Product for This Application
45
Oops! Someone Missed the Memo
46
Tapes as “Flashing” on a Horizontal Window Sill?
47
High Performance Buildings & Passive House
 Voluntary ultra-low energy construction standard
 Rapidly gaining interest & acceptance in North America
 Some codes targeting PH levels in next decade
 >R-38
49
Some of BC’s First Passive Houses
50
Passive House Window Considerations
 Every single Watt (Btu/hr) of
heat loss matters within a
Passive House
 It is a fine balance of a
building’s passive solar &
internal gains compared to
all of the conductive &
convective losses
 Heat loss through windows
and installation details
around perimeter becomes
very important and often
becomes a focal point for
improvement (especially
during construction!)
51
Standard Window Installation Details Aren’t Often
Good Enough for PH Projects
Key considerations:
• Avoid metal flashings that bypass framing
or insulation
• Reduce wood framing around window
• Over-insulate the window frames where
feasible
• Air tight (and properly water managed)
Too much
insulation
displaced & too
large of metal
flashing
Too much
wood
Too much
wood
52
PH Details May Look more Like This!
53
PH Details May Look more Like This!
54
Some Frames Are Made to Hide With Insulation
55
Perimeter Heat Loss from Window Installations
aka Linear Transmittance, psi-value - 𝝋
 Window placement within the rough opening and the detailing
around the frame directly impacts the window perimeter heat loss &
installed U-value/R-value
 This factor is referred to as a linear transmittance, psi-value
 Bad psi-values 𝜑 = >0.040 W/m∙K
 Better psi-values 𝜑 = <0.020 W/m∙K
 Excellent psi-values 𝜑 = <0.010 W/m∙K
 The psi-value is multiplied by the perimeter length of the window and
energy added to the uninstalled window U-value to get an installed
window U-value (i.e. it always worsens it)
 Impact on whole house with lots of windows can be significant,
especially when trying to meet stringent PH targets
 Typically modeled/calculated for specific details with some baseline
values provided by PH window suppliers
56
Certified Passive House Window Report Information
Window
U-values
Frame
U-values
Psi-values &
Installed U-
values
60
Window Installation Linear Transmittance Thermal
Modeling
Window installation heat loss is the additional heat flow through the
interface/gap/framing/flashings between the wall and window
62
Psi-Value Case Study: What Matters & How Much?
 Window:
 Euroline 4700 ThermoPlus inswing
tilt & turn with high performance triple
glazing (U-0.75 W/m2∙K, R-7.6 IP)
 Walls:
 Split insulated 2x6 wood frame filled with
fiberglass batt and 6” exterior mineral wool
with long screws through insulation to
support cladding
(R-40 effective)
 Windows installed at inner, middle and
exterior of wall with and without additional
insulation over the frames
 Additional data for deep stud 2x10 w/
interior 2x4 service wall (R-40) also
provided in handouts (no time today!)
63
Split Insulated Wall – Standard Install, No Insulation
Over Frames
This means that the
window U-value gets
16% worse just by
installing it
Seems small but it
does matter when
talking about the
performance of
Windows
64
Split Insulated Wall – Impact of Over Insulating Frames
16% loss in window
U-value for no over
insulation vs 8% with
No impact to worst
case modeled
window surface
temperature, <1°C at
jamb/head
Watch temperatures if
insulating on inside!
If over-insulatingat sill
watch drainage!
65
Split Insulated Wall – Impact of Placement in R.O.
Based on window size of 1.2 x 1.5 m. Cladding not modeled for conservative estimate
Window towards
the exterior is
better thermally,
small impact on
interior surface
temperatures
66
Split Insulated Wall – Impact of Placement in R.O. with
Over Insulating Frames
Based on window size of 1.2 x 1.5 m. Cladding not modeled for conservative estimate
Over insulation
drops psi-value by
about half
Placement impact
is similar, middle is
slightly better
71
Window Size Matters!
0
2
4
6
8
10
0 2 4 6 8 10
R-Value(IP)
Length and Width of Frame (ft)
Thermal Performance of Euroline 4700 Frame - Center of Glass vs
Window vs Final Installed By Size of Frame
Center of Glass Window Installed
What
really
matters
72
Rigid Foam Below & Supporting Window Frames?
 Thought by some PH designers or modelers
that it may be worth replacing one of the
wood sill plates (200 to 900 psi compressive
strength) with XPS insulation (30 psi
compressive strength @ 10% compression)
 Weight on setting block shims for a typical
triple glazed passive house window (several
hundred pounds) will be in the order of 100 to
200 pounds
 well over 30psi unless large distributed shims
or over more wood?
 Most shims are only a few square inches in
area – therefore foam compresses initially or
over time damaging installation, seals and
potentially window
73
Possible Benefit of XPS Below Window Sill –
If Bearing Capacity Can Be Addressed
Can see why it might
be suggested but for a
2% difference I would
look for other
improvements unless
bearing issues are
addressed
76
Bella Bella Passive House Case Study
 Design Build project for Vancouver
Coastal Health for a 6-plex staff housing
to replace housing that had burned down
 Target of passive house certification and
delivery in 6 months
 First modular Passive House in Canada
 First Passive House in a First Nations
Community
77
The Window Details!
2x6 wood frame wall with 6”
exterior insulation
78
Split Insulated Passive House Window Installation
79
Split Insulated Passive House Window Installation
80
Split Insulated Passive House Window Installation
81
Split Insulated Passive House Window Installation
82
Split Insulated Passive House Window Installation
83
Modular Passive House Construction
84
Modular Shipping
85
Site Assembly & Completion
86
Key Conclusions
 Long history of iterative progress in the
installation of windows in British
Columbia – many past failures and
successes
 Evolution is continuing with higher
performance windows (imported and
locally made in more highly insulated
wall assemblies
 Be careful with the selection of new
membranes, flashings, tapes, sealants
and foams – ensure durability and
moisture control while balancing thermal
needs
 Always look at continually improving the
thermal performance of your window
installation details!
87
Discussion + Questions
CONTACT ME AT:
gfinch@rdh.com
604-873-1181

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The Tradition and Science of Window Installations - Where are We Headed with More Highly Insulated Buildings?

  • 1. 1 The Tradition and Science of Window Installations – Where are We Headed with More Highly Insulated Buildings? EUROLINE TECHNOLOGY FORUM, OCTOBER 20, 2016 GRAHAM FINCH, MASC, P.ENG
  • 2. 2  A Brief History of Window Installation Practices in BC  Best Practices for Current BC Window Installations  Trends and Impacts of New Materials & Higher Performance Buildings  Integration of Windows into More Highly Insulated Walls – Do’s and Don'ts  Case Studies Outline
  • 4. 5 We Have Come A Long Way in BC
  • 6. 7 Early Window Installation “Best Practices”
  • 7. 8 Pre 1930’s Architectural Graphic Standards From Ramsey & Sleeper – Architectural Graphics Standards
  • 8. 9 An Appreciation for Slope & Flashings From Ramsey & Sleeper – Architectural Graphics Standards
  • 9. 10 Then Some Things were Forgotten in the 1980s ?
  • 10. 11 Building Enclosure Detailing Guidance Mid 1990s?
  • 12. 13 Oh and the Windows Leaked Too…
  • 13. 14 And We Had Lots of Condensation Problems
  • 15. 16 Early Attempts at Sub-Sill Flashings without Good Water Shedding or Interface Details
  • 16. 17 Continually Evolving Best Practices in BC
  • 17. 18 Fundamentals: Following & Connecting the Critical Barriers  Water Shedding Surface (WSS)  Water Resistive Barrier (WRB)  Air barrier (AB)
  • 18. 19 Current Best Practices in BC for Rainscreen Window Installation
  • 20. 21 TOO MUCH Impermeable Peel and Stick
  • 21. 22 So What is Changing in BC?  Trend towards more efficiently insulated building enclosures due to higher energy code targets & uptake of passive design strategies  Greater attention to reducing thermal bridging in building enclosures  Many new building materials being introduced and imported into local market  Window installation practices are evolving to incorporate new and/or imported window frames into more highly insulated wall  Ongoing need to balance thermal and durability considerations
  • 22. 23 Evolution of Wall Assemblies to Passive Levels Base 2x6 Framed Wall <R-16 (wood) Exterior Insulation R-20 to R-60+ Deep Stud, Double Stud, SIPS R-20 – R-80+ Split Insulation R- 20 to R-60+ Interior Insulation R-20 to R-30+
  • 23. 24 Deep Stud & Double Walls - w/ or w/o Service Wall
  • 24. 25 Consideration for Window Installs – Deep Walls
  • 25. 26 Exterior and Split Insulated Walls
  • 26. 27 Consideration for Window Installs – Exterior Insulation Lots of Options including buck-outs with Varying Levels of Complexity! Key detail – drain outboard of the insulation
  • 27. 33 City of Vancouver – R-22 Wall & Window Details
  • 28. 34 Industry Trends Impacting Walls & Windows  Shift away from mechanically attached sheathing membranes/WRBs like building paper & even synthetic membranes for more air-tight and taller buildings Building Paper RIP 2016
  • 29. 35 Trend Towards Combined Exterior Air Barrier (AB) Water Resistive Barrier (WRB) Approaches Mechanically attached AB/WRB Self-adhered vapour permeable sheet AB/WRB Fluid applied vapour permeable sheet AB/WRB
  • 30. 36 Trend Towards Combined Exterior Air Barrier (AB) Water Resistive Barrier (WRB) Approaches Sealed sheathing AB (adhesive tapes or sealants) with additional overlay WRB Sealed coated sheathing AB/WRB Sealed rigid foam insulation AB/WRB (special tapes)
  • 31. 38 Desire for More Vapour Permeable Materials?
  • 32. 39 New Good and Some Not-So-Good Vapour Permeable AB/WRB Membranes
  • 33. 40 Ongoing Research – Use of Vapour Permeable Liquid Flashings on Wood-frame Window Sills? Can or should horizontal flashing membranes be vapour permeable like the jambs & head?
  • 34. 41 Assessing the Risk of Vapour Permeable Flashings on Window Rough Opening  Devised a test which looks at the uptake of moisture ponding on a horizontal window sill flashing into the framing lumber & sheathing over time  Compare results with control membranes that are known to fail or work well
  • 35. 42 0 5 10 15 20 25 30 35 40 45 0 Days 7 Days 14 Days 21 Days 28 Days 35 Days 42 Days MoistureContent(%) Plywood Edge - At Center Are Vapour Permeable Liquids Safe for Use on Wood- frame Window Sills? Safe MC <20% not safe with these liquids or permeable SAM safe with this liquid & impermeable SAM maybe okay with these liquids? Moisture Content of Edge of Plywood at Window Sill
  • 36. 43 Impact of the Wrong Liquid Applied Vapour Permeable Flashing on a Wood Window Sill Mould after 30 days due to absorption into OSB sheathing below a relatively absorptive & permeable liquid applied window sill flashing
  • 37. 44 Definitely Not the Right Product for This Application
  • 39. 46 Tapes as “Flashing” on a Horizontal Window Sill?
  • 40. 47 High Performance Buildings & Passive House  Voluntary ultra-low energy construction standard  Rapidly gaining interest & acceptance in North America  Some codes targeting PH levels in next decade  >R-38
  • 41. 49 Some of BC’s First Passive Houses
  • 42. 50 Passive House Window Considerations  Every single Watt (Btu/hr) of heat loss matters within a Passive House  It is a fine balance of a building’s passive solar & internal gains compared to all of the conductive & convective losses  Heat loss through windows and installation details around perimeter becomes very important and often becomes a focal point for improvement (especially during construction!)
  • 43. 51 Standard Window Installation Details Aren’t Often Good Enough for PH Projects Key considerations: • Avoid metal flashings that bypass framing or insulation • Reduce wood framing around window • Over-insulate the window frames where feasible • Air tight (and properly water managed) Too much insulation displaced & too large of metal flashing Too much wood Too much wood
  • 44. 52 PH Details May Look more Like This!
  • 45. 53 PH Details May Look more Like This!
  • 46. 54 Some Frames Are Made to Hide With Insulation
  • 47. 55 Perimeter Heat Loss from Window Installations aka Linear Transmittance, psi-value - 𝝋  Window placement within the rough opening and the detailing around the frame directly impacts the window perimeter heat loss & installed U-value/R-value  This factor is referred to as a linear transmittance, psi-value  Bad psi-values 𝜑 = >0.040 W/m∙K  Better psi-values 𝜑 = <0.020 W/m∙K  Excellent psi-values 𝜑 = <0.010 W/m∙K  The psi-value is multiplied by the perimeter length of the window and energy added to the uninstalled window U-value to get an installed window U-value (i.e. it always worsens it)  Impact on whole house with lots of windows can be significant, especially when trying to meet stringent PH targets  Typically modeled/calculated for specific details with some baseline values provided by PH window suppliers
  • 48. 56 Certified Passive House Window Report Information Window U-values Frame U-values Psi-values & Installed U- values
  • 49. 60 Window Installation Linear Transmittance Thermal Modeling Window installation heat loss is the additional heat flow through the interface/gap/framing/flashings between the wall and window
  • 50. 62 Psi-Value Case Study: What Matters & How Much?  Window:  Euroline 4700 ThermoPlus inswing tilt & turn with high performance triple glazing (U-0.75 W/m2∙K, R-7.6 IP)  Walls:  Split insulated 2x6 wood frame filled with fiberglass batt and 6” exterior mineral wool with long screws through insulation to support cladding (R-40 effective)  Windows installed at inner, middle and exterior of wall with and without additional insulation over the frames  Additional data for deep stud 2x10 w/ interior 2x4 service wall (R-40) also provided in handouts (no time today!)
  • 51. 63 Split Insulated Wall – Standard Install, No Insulation Over Frames This means that the window U-value gets 16% worse just by installing it Seems small but it does matter when talking about the performance of Windows
  • 52. 64 Split Insulated Wall – Impact of Over Insulating Frames 16% loss in window U-value for no over insulation vs 8% with No impact to worst case modeled window surface temperature, <1°C at jamb/head Watch temperatures if insulating on inside! If over-insulatingat sill watch drainage!
  • 53. 65 Split Insulated Wall – Impact of Placement in R.O. Based on window size of 1.2 x 1.5 m. Cladding not modeled for conservative estimate Window towards the exterior is better thermally, small impact on interior surface temperatures
  • 54. 66 Split Insulated Wall – Impact of Placement in R.O. with Over Insulating Frames Based on window size of 1.2 x 1.5 m. Cladding not modeled for conservative estimate Over insulation drops psi-value by about half Placement impact is similar, middle is slightly better
  • 55. 71 Window Size Matters! 0 2 4 6 8 10 0 2 4 6 8 10 R-Value(IP) Length and Width of Frame (ft) Thermal Performance of Euroline 4700 Frame - Center of Glass vs Window vs Final Installed By Size of Frame Center of Glass Window Installed What really matters
  • 56. 72 Rigid Foam Below & Supporting Window Frames?  Thought by some PH designers or modelers that it may be worth replacing one of the wood sill plates (200 to 900 psi compressive strength) with XPS insulation (30 psi compressive strength @ 10% compression)  Weight on setting block shims for a typical triple glazed passive house window (several hundred pounds) will be in the order of 100 to 200 pounds  well over 30psi unless large distributed shims or over more wood?  Most shims are only a few square inches in area – therefore foam compresses initially or over time damaging installation, seals and potentially window
  • 57. 73 Possible Benefit of XPS Below Window Sill – If Bearing Capacity Can Be Addressed Can see why it might be suggested but for a 2% difference I would look for other improvements unless bearing issues are addressed
  • 58. 76 Bella Bella Passive House Case Study  Design Build project for Vancouver Coastal Health for a 6-plex staff housing to replace housing that had burned down  Target of passive house certification and delivery in 6 months  First modular Passive House in Canada  First Passive House in a First Nations Community
  • 59. 77 The Window Details! 2x6 wood frame wall with 6” exterior insulation
  • 60. 78 Split Insulated Passive House Window Installation
  • 61. 79 Split Insulated Passive House Window Installation
  • 62. 80 Split Insulated Passive House Window Installation
  • 63. 81 Split Insulated Passive House Window Installation
  • 64. 82 Split Insulated Passive House Window Installation
  • 65. 83 Modular Passive House Construction
  • 67. 85 Site Assembly & Completion
  • 68. 86 Key Conclusions  Long history of iterative progress in the installation of windows in British Columbia – many past failures and successes  Evolution is continuing with higher performance windows (imported and locally made in more highly insulated wall assemblies  Be careful with the selection of new membranes, flashings, tapes, sealants and foams – ensure durability and moisture control while balancing thermal needs  Always look at continually improving the thermal performance of your window installation details!
  • 69. 87 Discussion + Questions CONTACT ME AT: gfinch@rdh.com 604-873-1181

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