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How To Reduce Your
Electricity Bill Using
Lean Six Sigma
Project Storyboard Example
Operational Definitions
• Kilowatt Hour, kWh: Unit of energy equal to 1000 watt hours or 3.6 mega
joules. All wattage measures in this study are in kWh(s).
• Usage Meter: This device is used to measure the actual power usage of a
appliance in kWh
• Major Appliances:
• Refrigerator, Oven, Stove, Dishwasher, TV, DVR
• Washer, Dryer, House Heater Fan, A/C, Pool Pumps
• Smart Meter: Edison Smart Connect ® smart meters transmit usage info
within a secure wireless network every hour
• Billing is from the 19th thru the 19th of the next month
Project Wins
• Reduced monthly electric cost by
35%, 10% greater than the target
goal
• Start Date: Oct 7, 2012
• End Date: Dec 20, 2012
• Improved alignment of max power
usage with least cost time frames
• Improved awareness by all house
mates on their own power usage
habits
Project Results Summary
DMAIC Approach
• Identified a baseline of electric usage (over 1 year)
• Identified appliance and how much electricity is
used and when during the day
• Audit the number of times room lights are
computers are left unattended and on
• Follow Voice Of The Customer (VOC)
• Those living in the house
Define Phase
• Problem Statement: Monthly cost of electricity used
has gone up every year for the last 6 years
• Goal: Understand the required use of electricity and
identify those devices or activities that contribute the
most to the overall bill. Reduce by 20%
Measure Phase
• Use Process Map, Fishbone Diagram, and Hypothesis
Statements to determine how often lights and
appliances are left on
• Baseline collected:
• Electricity cost per month
• Electricity usage per hour
• Billing Tiers and rates
Fishbone Diagram
Analyze Phase
Room Light Audit
• Potential Issue: People leave the lights on to often
expense
• Hypothesis Statement: Lights left on in unattended
rooms greatly contribute to the over monthly electricity
• Audit Results: It was determined from the baseline data
that there was a real issue with how we manage our
habits with regard to turning the light off when we
leave a room
Improve Phase
• Improvements were selected based on the ease of
implementation and the return on investment
• Improvements were also agreed to by the customers
• Improvements to include:
• Update the 20 year old single speed pool pimp
• Reduce frequency of lights left on
• Turn off dryer mode in the dishwasher
• Keep the freezer 90% full at all times
Baseline vs. Improvement Data Comparison
Control Phase
• Audit electricity usage each week for 1 year, checking
on daily metrics provided by Edison
• Performa energy usage audit every year and maintain
records
• Slowly convert all household lights to LED
Monitoring & Response Plan
• Bi-monthly communication to
customer with data provided
by Edison
• Average daily/weekly usage
should not exceed that f the
usage from 1 year ago
• Monthly “Lights Left On”
process fees should not exceed
$21.00/mo
Control Phase Next Steps
Get Project Details
For the full project details, visit our website:
https://goleansixsigma.com/how-to-
reduce-your-electricity-bill-using-lean-
six-sigma/
Start Improving Today.
Get your free Lean Six Sigma Yellow Belt Training by visiting

goleansixsigma.com/free-lean-six-sigma-training/
Register For Your 

Free Lean Six Sigma Training

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How To Reduce Your Electricity Bill Using Lean Six Sigma - GoLeanSixSigma.com

  • 1. How To Reduce Your Electricity Bill Using Lean Six Sigma Project Storyboard Example
  • 2. Operational Definitions • Kilowatt Hour, kWh: Unit of energy equal to 1000 watt hours or 3.6 mega joules. All wattage measures in this study are in kWh(s). • Usage Meter: This device is used to measure the actual power usage of a appliance in kWh • Major Appliances: • Refrigerator, Oven, Stove, Dishwasher, TV, DVR • Washer, Dryer, House Heater Fan, A/C, Pool Pumps • Smart Meter: Edison Smart Connect ® smart meters transmit usage info within a secure wireless network every hour • Billing is from the 19th thru the 19th of the next month
  • 3. Project Wins • Reduced monthly electric cost by 35%, 10% greater than the target goal • Start Date: Oct 7, 2012 • End Date: Dec 20, 2012 • Improved alignment of max power usage with least cost time frames • Improved awareness by all house mates on their own power usage habits Project Results Summary
  • 4. DMAIC Approach • Identified a baseline of electric usage (over 1 year) • Identified appliance and how much electricity is used and when during the day • Audit the number of times room lights are computers are left unattended and on • Follow Voice Of The Customer (VOC) • Those living in the house
  • 5. Define Phase • Problem Statement: Monthly cost of electricity used has gone up every year for the last 6 years • Goal: Understand the required use of electricity and identify those devices or activities that contribute the most to the overall bill. Reduce by 20%
  • 6. Measure Phase • Use Process Map, Fishbone Diagram, and Hypothesis Statements to determine how often lights and appliances are left on • Baseline collected: • Electricity cost per month • Electricity usage per hour • Billing Tiers and rates
  • 8. Analyze Phase Room Light Audit • Potential Issue: People leave the lights on to often expense • Hypothesis Statement: Lights left on in unattended rooms greatly contribute to the over monthly electricity • Audit Results: It was determined from the baseline data that there was a real issue with how we manage our habits with regard to turning the light off when we leave a room
  • 9. Improve Phase • Improvements were selected based on the ease of implementation and the return on investment • Improvements were also agreed to by the customers • Improvements to include: • Update the 20 year old single speed pool pimp • Reduce frequency of lights left on • Turn off dryer mode in the dishwasher • Keep the freezer 90% full at all times
  • 10. Baseline vs. Improvement Data Comparison
  • 11. Control Phase • Audit electricity usage each week for 1 year, checking on daily metrics provided by Edison • Performa energy usage audit every year and maintain records • Slowly convert all household lights to LED
  • 12. Monitoring & Response Plan • Bi-monthly communication to customer with data provided by Edison • Average daily/weekly usage should not exceed that f the usage from 1 year ago • Monthly “Lights Left On” process fees should not exceed $21.00/mo Control Phase Next Steps
  • 13. Get Project Details For the full project details, visit our website: https://goleansixsigma.com/how-to- reduce-your-electricity-bill-using-lean- six-sigma/
  • 14. Start Improving Today. Get your free Lean Six Sigma Yellow Belt Training by visiting
 goleansixsigma.com/free-lean-six-sigma-training/ Register For Your 
 Free Lean Six Sigma Training