2. C LEAN ROOM
恆溫恆濕專用機
工業產業
潔淨室
(ICR)
電子工業及精密機械工業發達的結果,使得大家都要
求精密化、微小化、高品質及高信賴度。為了達成這
些目標,一定得減少室內浮遊微粒子的存在。在電子
特點
Advantage
1
施工簡易、工期短、大幅節省工程管理費用
多 業 工廠或精密機械工廠中,只要有微小的浮遊微粒子,
附著在製造過程中的製品上就會發生問題,因此在這種工廠中,工廠 溫濕度控制、中央監控連線,均為機組的標準配置功能。現場工事簡易、施
重 界 全部或是最重要的作業場所,一定得處於清淨狀態,這種場所稱作工 工技術層次降低,僅需接續風管、水管、電源,即可完成潔淨室的空調系統
的 首 業產業clean room(industrial clean room ICR),此環境被要求處於相
當高度的清淨狀態。
工程,可大幅縮短施工工期,節約人事管理費用。
節 創 Easy and short period of construction, and resulted cost saving on management. Functions
of temperature/humidity control and central monitoring. Immediate clean room environment
能 高 生物學在藥品工廠、食品工廠、醫院的手術室中,一般都希 established after the connection of ducting, piping and power.
設 效 潔淨室望能處於近無菌的狀態下。一般的細菌除了在高性能
計 率 (BCR)
2
的過濾器除取下,濾過性病菌比起細菌是微小而不易
去除的,但是大部分的細菌或濾過性病菌等,會附著 特點
省 在空氣中的浮遊微粒子,因此只要除去微粒子,也可以除掉大部分的
細菌類。由空氣中除去細菌,以前是使用紫外線或鹽化Lithium(LiCI)
Advantage 增設、遷移容易,經濟效益大幅提昇
電 等藥品來殺菌,但現在所有高性能的過濾器皆可淨化空氣,製造出近 對應室內熱負荷的高低,配置不同規格容量的機組,當製程改設變更時,機
機 於無菌的狀態。 組增減設置容易,回收利用率高。
種 尤其是最近的生物研究,為使實驗用動物不受病原菌的感染,飼養
的過程是很重要的問題,在這種飼養室、手術室,甚至生物工學的
Additional economical value due to the availability of expansion and re-location when cooling
capacity or space revision is required as the result of process modification.
研究室(遺傳因子的更改等),更是要求處於近無菌的狀態;這種房
間稱為生物學clean room(biological clean room BCR),現在有使用
biological clean room的工業有藥品、醫院、食品、釀造等。
特點
Advantage
3 節能省電 Energy conservation
CLEAN ROOM 等級之分類標準
冷媒直接冷卻熱負荷氣流,可免除冰水泵浦的耗能,及冰水側與空氣側的熱
CLASS NAME 0.1 Micron 0.3 Micron 0.5 Micron 0.5 Micron
交換損失,機組運轉效率高,節能又省電。
ISO14644-1 FED.STD. 209E VOLUME-UNITS VOLUME-UNITS VOLUME-UNITS VOLUME-UNITS
SI ENG. (M3) (FT3) (M3) (FT3) (M3) (FT3) (M3) (FT3) Coolant direct cooling to eliminate the energy consumption from chilled water pump and the
CLASS 1 12 energy loss from heat exchanger, and to increase the chiller efficiency.
CLASS 2 124 10 4
CLASS 3
CLASS 4
M 1.5
M 2.5
1
10
1240
12400
35
350
106
1060
3
30
35.3
353
1
10
特點
Advantage
4 節能省電 Energy conservation
CLASS 5 M 3.5 100 10600 300 3530 100
CLASS 6 M 4.5 1000 35300 1000 247 7 Cooling coil Re Heating coil
CLASS 7 M 5.5 10000 353000 10000 2470 70 專利的熱泵(HEAT PUMP)加熱加濕系統,業界首
創的超級節能機型,利用冷媒排熱,作為低負荷時 FAN
CLASS 8 M 6.5 100000 3530000 100000 24700 700 R.A S.A
期的加熱源,及加濕水源的輔助熱源,可節約電熱
補償熱源的耗能,同時可節約冷卻水塔及冷卻水泵 VD
塵埃最大允許數/平方米 微生物最大允許數
潔淨度級別 的運轉能源。
≥ 0.5um ≥ 5um 浮遊菌落/立方米 沉降菌落/皿.30min
The most energy conservation unit by patented heat pump
10 3500 0 5 1 HWT
heating/humidifying system, utilizing the heat generated from
壓縮機
Compressor
10000 350,000 2,000 100 3 coolant as heating source for low heat load period and as
pre-heating for humidification water so as to conserve the 冷 卻 水 塔
Cooling Tower
100000 3,500,000 20,000 500 10 HWP
energy from the heating and cooling tower operation. 冷凝器
Condenser
300000 10,500,000 61,800 NA 15
CDP
1 2
3. C LEAN ROOM
恆溫恆濕專用機 壓縮機
Compressor
HWT
冷 卻 水 塔
Cooling Tower
HWP
5 9
對應常態性潔淨室負荷與循環風量的設計,可滿足潔淨室 冷凝器
特點 應用需求,只需選配FFU(FAN FILTER UNIT),或是風管與 特點 Condenser
Advantage HEPA濾網,即可完成氣流循環系統,大幅簡化潔淨室的設 Advantage CDP
節能省電 Energy conservation
計工作。
風扇採用變頻控制,可依據風速風量的設定值,自動對應系統阻抗的變化(風
Cooling coil Re Heating coil The capacity of climate unit is selected to meet the general clean room requirement, the 管、濾網等), 進行變轉速的節能運轉。
clean room can be completed simply accompanying the installation of the FFU or the ducting The fan speed is adjustable by inverter to maintain the air flow regardless of the variation of
FAN
and HEPA. system resistance.
S.A
VD
特點
Advantage
6 節能省電 Energy conservation
風機變頻節能運轉 Inverter controlled fan for energy conservation
壓縮機 HWT
Compressor V
機組配置冷卻水自動節水閥,可依據冷凝器排熱負荷的大小,自動節流冷卻
水量,只要冷卻水系統配置水壓感測裝置,即可對冷卻水泵進行變頻節能運
冷 卻 水 塔
Cooling Tower
HWP
冷凝器 轉。 一般定轉速風機的靜壓選擇,都是以冷卻管排及高效率濾網(HEPA FILTER)的最高壓損來設計,但實際上
Condenser
在運轉初期的3~5年內,由於高效率瀘網的阻塞情況輕微,風機靜壓運轉點將低於原設計條件,其將導致
CDP The unit is equipped with cooling water automatic valve to adjust the flow rate according to 風量過大的耗能運轉損失。變轉速風機可根據設定的風量,自動感測調節轉速,達到節能運轉的目的(依
the cooling requirement of condenser, the cooling water pump can be inverter adjusted if 據濾網阻塞的增加,而逐漸提昇轉速)。 1
pressure sensor is installed.
For design of fixed speed fan, the high static pressure is generally selected considering the maximum pressure loss of coil and
filter. However, the pressure loss is relatively small in the operation of first 3-5 years, by application of speed adjustable fan,
冷卻水泵變頻節能運轉 Inverter controlled cooling water pump for energy conservation the less running speed can be achieved in the initial stage for energy conservation.
10
潔淨室專用機組可設置於回風道內,或是放置於熱負荷設備
CR專用機組配置自動節流閥 1 ,其可依據負荷的高 特點 附近的區域,無需設置獨立的冰水機組機房空間。
V
低,自動節流冷卻水流量的大小,當流量節流後,管 Advantage
The climate unit can be located in return shaft or nearby the loading
線的壓力將會上昇,籍由壓力感測計 2 ,可調節變頻
reguired area.
器 3 ,改變冷卻水泵的轉速,達到節能運轉的目的。 冷 卻 水 塔
11
Cooling Tower
3
The unit is equipped with cooling water automatic valve to INV
特點
1
adjust the flow rate according to the cooling requirement of Advantage
2 P 節能省電 Energy conservation
condenser, the cooling water pump speed can be inverter P
adjusted to maintain the piping pressure by pressure sensor. E-Type高效率節能機組,採用具加卸載機構的全密閉渦卷式壓縮機,可對應熱
負荷的高低,自動進行加卸載運轉,節約機組的運轉電力能源。
Cooling coil Re Heating coil
High efficiency of fully closed scroll type compressor is equipped with mechanism of capacity
FAN
regulation in according to the loading requirement
R.A S.A
7 12
VD
免除冰水管路系統及乾盤管的工程需求,可大幅的減少工程
特點 費用,及施工時間。 人機觸控面板+PLC控制器,操作簡易、監控管理容易。
特點
Advantage
Advantage HMI+PLC controller easy operation of monitoring and control.
With the climate unit, the DCC and associated piping work is eliminated
HWT
壓縮機
to reduce the construction cost and time. Compressor
中央監控管理 Central monitoring and control
冷 卻 水 塔
Cooling Tower
HWP
冷凝器 CR轉用機組配置人機界面觸控螢幕及PLC控制模
8
Condenser
大風量、小溫差的設計,可提昇盤管的熱傳導效率,進而提
CDP 組,可連線至監控室集中管理,即使連線系統異常,
特點 高壓縮機組的運轉效率(COP值),達到節能省電的目的。 亦可單機獨立運轉,系統穩定度高。
Advantage
HMI touch screen and PLC controller is applied for the easy
The unit is designed at the high air volume and the low differential
operation of system monitoring and control either locally or
temperature to increase the efficiency of coil heat transfer, and results in the energy saving
remotely.
from higher operation efficiency (COP) for chiller.
3 4
V
4. CR
C
CR
LEAN ROOM
恆溫恆濕專用機
MF
MF MF
MF OA PAH
OA PAH FFU
FFU
OA PAH CF
CF OA PAH
OA PAH OA PAH SA
SA
設計應用範例 設計應用範例 CR
CR CF
CF
CR
CR
RA
RA RA
RA
CR
CR
No. 應用配置範例 實用清淨度 特徵和使用上的要點 No. 應用配置範例 實用清淨度 特徵和使用上的要點
‧房間本體的製造很簡單 OA
FFU OA PAH
PAH
MF CF MF PAH MF FFU MF CF
MF CF
MF CF MF
MF Easy construction of CR shell.OA
OA
OA PAHMF
PAH MF CF ‧作業工程中僅一部份維持高清淨度
‧注意CF和CR間風管的清潔
FFU The high cleanness can be maintained
OA PAH
OA PAH class
OA PAH
OA PAH
OA FFU
FFU OA PAH CF
CF OA PAH
OA PAH class
FFU FFU FFU
1 OA PAH OA PAH
The cleanness of duct between CF 7 FFU FFU
for FFU
partial area.
100000 CR CR
CR 100~10000
and CR shall be maintained.
CR
CR CR
CR-1 ‧一般在亂流的clean
CR-2 CR-3 room內所設置
CR-1 CR-2 CR-3
CR
CR
CR ‧入室管理很重要 CR CR
CR
For application in turbulent clean room.
CR CR (BCR)
CR
(BCR)
CR protocol is necessary.
MF
MF
MF MF
MF
MF OA PAH
MFMF FFU OA
FFU
FFU OA PAH
‧無風管系統
FFU
FFU
OA
OA PAH
PAH FFU
FFU OA PAH
PAH OA PAH
Ductless system
OA PAH CF
CF OA PAH
OA PAH ‧入室管理的清潔度很重要 CF CR
OA PAH
OA PAH CF
class
OA PAH OA PAH OA PAH SA CF class ‧入室管理容易
CR
2 CR protocol is necessary for cleanness
SA
SA 8
1000~100000 CR
CR
CR
CR 1000~10000 FFU
FFU Easy CR protocol
maintenance.
CR
CR
CR CF
CF
CF FFU CR
FFU CRCR
RA
RA RA
RA
‧施工快速簡易
CR
CR RA RA
CR
Easy construction
OA
OA
OA PAH
MF MF CF PAH FFU
MF
MF MF MF CF
MF CF
MF CF
MF
MF OA PAH FFU
FFU ‧無風管系統
MF CF
CF MF OA
OA PAH
tunnel內 ‧製品和作業員有區分,所以容易實 PAH
CF
CF Ductless system
OA PAH
OA PAH
OA PAH CF OA PAH
OA OA PAH
OA PAH
OA PAH 現超清淨空間 OA PAH FFU
FFU
FFU FFU
FFU
FFU FFU
FFU FFU
FFU FFU class
3 OA PAH class
PAH OA PAH
OA PAH FFU
9 ‧高架地板易實現超潔淨空間
Production and operator is separated CR 10~1000
10~100 CR-1
CR-1 CR-2 CR
CR-2 CR CR-3
CR-3 CR
CR Raised floor can be installed to achieve
to assure the ultra clean environment.
CR
CR
CR
CR
CR
CR
CR CR CR
(BCR)
CR
(BCR)
ultra clean environment.
CR CR
(BCR)
CR
MF FFU
FFU FFU
FFU
FFU
MF
MF OA
OA PAHMF
PAHMF OA
OA PAH
PAH MF
OA PAHMF OA PAH MF
MF OA PAH FFU
OA PAH FFU
‧製品的自動製造line可維持超 OA PAH FFU ‧有供風管,直接回風
OA PAH CF
CF
CF
tube內 CF CR
OA PAH
OA PAH OA PAH 高清潔度 CF
CF
OA PAH
OA PAH
CR class Supply air duct,direct air return.
4
OA PAH
OA PAH
class
OA PAH
FFU
FFU 10 SA
SA
SA
CR
CR
CR
Automatic production line for
CR
CR FFU
CR
100~1000 ‧施工快速簡易
FFU
FFU
FFU CR 1~100 maintaining ultra clean environment. CR
CR CF
CF
CR
CR Easy construction
CR CF RA RA
CR RA
RA RA
RA
CR
CR
FFU OA
OA PAH class
MF OA PAH MF FFU MF CF OA PAH
PAH
MF OA PAH MF
MF ‧高架地板易實現超潔淨空間 MF CF
MF CF CR-1
OA PAH FFU
FFU Raised floorCF installed to achieve
is 10000~100000 ‧獨立各室,不同清淨等級
OA PAH OA PAH class CF OA PAH FFU FFU FFU
5 OA PAH
OA PAH CF
ultra clean environment.
OA PAH
OA PAH 11 FFU
FFU FFU
FFU FFU
FFU CR-2 Iso lated clean room with individual
CR 10~1000 CR
CR
CR ‧入室管理較輕鬆 CR-1 CR-2 CR-3 100~1000 cleanness.
CR CR-1
CR-1 CR-2
CR-2 CR-3
CR-3
CR
CR Easier CR protocol.
CR
CR
CR
CRCR
(BCR)
CR-3
CR CR
(BCR)
CR
(BCR) 1000~10000
MF
MF MF FFU FFU
OA
OA PAH MF FFU OA PAH FFU
FFU OA PAH FFU
PAH MF FFU OA
OA PAH
PAH OA
OA PAH
PAH
FFU ‧大面積維持低度清淨等級
CF
CF OA PAH
OA PAH ‧上流和下流的清靜度變化很明顯
CF CR Low class of cleanness for large area.
OA PAH
OA PAH class SA CF CF CR
CR class
6 OA PAH SA
The cleanness varies from up steam 12 ‧僅製造line維持超高清淨等級
10~1000 CR
CR CR
CR
FFU
FFU
FFU 1~1000
CR
CR CF
CF CR
to FFU stream.
down CR
CR
CR Only maintain the ultra clean
RA FFU
FFU RA
CR RA RA environment for production line.
CR
PAH:外氣預冷空調箱 FFU:風機濾網機組 OA:取入的外氣
OA PAH
MF:中間filter CF:最終filter PAH:外氣預冷空調箱 FFU:風機濾網機組 OA:取入的外氣 MF:中間filter CF:最終filter
OA PAH
MF CF
MF CF
CF 6
5 CF OA PAH
OA PAH FFU
FFU FFU
FFU FFU
FFU
CR-1
CR-1 CR-2
CR-2 CR-3
CR-3