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C   LEAN ROOM
    恆溫恆濕專用機




                                                  工業產業
                                                   潔淨室
                                                   (ICR)
                                                         電子工業及精密機械工業發達的結果,使得大家都要
                                                         求精密化、微小化、高品質及高信賴度。為了達成這
                                                         些目標,一定得減少室內浮遊微粒子的存在。在電子
                                                                                                                               特點
                                                                                                                               Advantage
                                                                                                                                          1
                                                                                                                                                  施工簡易、工期短、大幅節省工程管理費用
                           多          業                  工廠或精密機械工廠中,只要有微小的浮遊微粒子,
                                             附著在製造過程中的製品上就會發生問題,因此在這種工廠中,工廠                                                   溫濕度控制、中央監控連線,均為機組的標準配置功能。現場工事簡易、施
                           重          界      全部或是最重要的作業場所,一定得處於清淨狀態,這種場所稱作工                                                   工技術層次降低,僅需接續風管、水管、電源,即可完成潔淨室的空調系統
                           的          首      業產業clean room(industrial clean room ICR),此環境被要求處於相
                                             當高度的清淨狀態。
                                                                                                                              工程,可大幅縮短施工工期,節約人事管理費用。

                           節          創                                                                                       Easy and short period of construction, and resulted cost saving on management. Functions
                                                                                                                              of temperature/humidity control and central monitoring. Immediate clean room environment
                           能          高           生物學在藥品工廠、食品工廠、醫院的手術室中,一般都希                                                  established after the connection of ducting, piping and power.
                           設          效           潔淨室望能處於近無菌的狀態下。一般的細菌除了在高性能
                           計          率           (BCR)
                                                                                                                                          2
                                                     的過濾器除取下,濾過性病菌比起細菌是微小而不易
                                                     去除的,但是大部分的細菌或濾過性病菌等,會附著                                                   特點
                                      省      在空氣中的浮遊微粒子,因此只要除去微粒子,也可以除掉大部分的
                                             細菌類。由空氣中除去細菌,以前是使用紫外線或鹽化Lithium(LiCI)
                                                                                                                               Advantage          增設、遷移容易,經濟效益大幅提昇
                                      電      等藥品來殺菌,但現在所有高性能的過濾器皆可淨化空氣,製造出近                                                   對應室內熱負荷的高低,配置不同規格容量的機組,當製程改設變更時,機

                                      機      於無菌的狀態。                                                                          組增減設置容易,回收利用率高。

                                      種      尤其是最近的生物研究,為使實驗用動物不受病原菌的感染,飼養
                                             的過程是很重要的問題,在這種飼養室、手術室,甚至生物工學的
                                                                                                                              Additional economical value due to the availability of expansion and re-location when cooling
                                                                                                                              capacity or space revision is required as the result of process modification.
                                             研究室(遺傳因子的更改等),更是要求處於近無菌的狀態;這種房
                                             間稱為生物學clean room(biological clean room BCR),現在有使用
                                             biological clean room的工業有藥品、醫院、食品、釀造等。
                                                                                                                               特點
                                                                                                                               Advantage
                                                                                                                                          3        節能省電 Energy conservation
                                          CLEAN ROOM 等級之分類標準
                                                                                                                              冷媒直接冷卻熱負荷氣流,可免除冰水泵浦的耗能,及冰水側與空氣側的熱
           CLASS NAME                       0.1 Micron          0.3 Micron           0.5 Micron            0.5 Micron
                                                                                                                              交換損失,機組運轉效率高,節能又省電。
    ISO14644-1     FED.STD. 209E          VOLUME-UNITS        VOLUME-UNITS          VOLUME-UNITS         VOLUME-UNITS
                    SI         ENG.       (M3)      (FT3)     (M3)        (FT3)     (M3)         (FT3)    (M3)        (FT3)   Coolant direct cooling to eliminate the energy consumption from chilled water pump and the
     CLASS 1                               12                                                                                 energy loss from heat exchanger, and to increase the chiller efficiency.

     CLASS 2                               124                 10                    4
     CLASS 3
     CLASS 4
                   M 1.5
                   M 2.5
                                 1
                                10
                                          1240
                                          12400
                                                        35
                                                        350
                                                               106
                                                              1060
                                                                              3
                                                                             30
                                                                                    35.3
                                                                                    353
                                                                                                   1
                                                                                                  10
                                                                                                                               特點
                                                                                                                               Advantage
                                                                                                                                          4        節能省電 Energy conservation

     CLASS 5       M 3.5        100                           10600          300    3530          100
     CLASS 6       M 4.5       1000                                                35300         1000     247          7                                                                                    Cooling coil      Re Heating coil
     CLASS 7       M 5.5       10000                                               353000        10000    2470         70     專利的熱泵(HEAT PUMP)加熱加濕系統,業界首
                                                                                                                              創的超級節能機型,利用冷媒排熱,作為低負荷時                                                                                                   FAN
     CLASS 8       M 6.5   100000                                                  3530000 100000        24700        700                                                                           R.A                                                                S.A
                                                                                                                              期的加熱源,及加濕水源的輔助熱源,可節約電熱
                                                                                                                              補償熱源的耗能,同時可節約冷卻水塔及冷卻水泵                                                                                                  VD
                                                  塵埃最大允許數/平方米                                   微生物最大允許數
            潔淨度級別                                                                                                             的運轉能源。
                                             ≥ 0.5um                 ≥ 5um         浮遊菌落/立方米              沉降菌落/皿.30min
                                                                                                                              The most energy conservation unit by patented heat pump
                   10                            3500                 0                     5                    1                                                                                                                              HWT
                                                                                                                              heating/humidifying system, utilizing the heat generated from
                                                                                                                                                                                                                     壓縮機
                                                                                                                                                                                                                   Compressor

                 10000                       350,000                 2,000                 100                   3            coolant as heating source for low heat load period and as
                                                                                                                              pre-heating for humidification water so as to conserve the                                                               冷 卻 水 塔
                                                                                                                                                                                                                                                       Cooling Tower
                 100000                     3,500,000               20,000                 500                   10                                                                                                                      HWP
                                                                                                                              energy from the heating and cooling tower operation.                                     冷凝器
                                                                                                                                                                                                                      Condenser
                 300000                     10,500,000              61,800                 NA                    15
                                                                                                                                                                                                                                                CDP




1                                                                                                                                                                                                                                                                            2
C             LEAN ROOM
                恆溫恆濕專用機                                                                                                                                                                壓縮機
                                                                                                                                                                                     Compressor
                                                                                                                                                                                                                      HWT



                                                                                                                                                                                                                                 冷 卻 水 塔
                                                                                                                                                                                                                                 Cooling Tower
                                                                                                                                                                                                                HWP


                                                                            5                                                                                                    9
                                                                                     對應常態性潔淨室負荷與循環風量的設計,可滿足潔淨室                                                                            冷凝器
                                                                  特點                 應用需求,只需選配FFU(FAN FILTER UNIT),或是風管與                                              特點                 Condenser

                                                                 Advantage           HEPA濾網,即可完成氣流循環系統,大幅簡化潔淨室的設                                                      Advantage                       CDP
                                                                                                                                                                                            節能省電 Energy conservation
                                                                                     計工作。
                                                                                                                                                                     風扇採用變頻控制,可依據風速風量的設定值,自動對應系統阻抗的變化(風
Cooling coil      Re Heating coil                                The capacity of climate unit is selected to meet the general clean room requirement, the            管、濾網等), 進行變轉速的節能運轉。
                                                                 clean room can be completed simply accompanying the installation of the FFU or the ducting          The fan speed is adjustable by inverter to maintain the air flow regardless of the variation of
                                           FAN
                                                                 and HEPA.                                                                                           system resistance.
                                                           S.A
                                          VD


                                                                  特點
                                                                  Advantage
                                                                               6     節能省電 Energy conservation
                                                                                                                                                                                      風機變頻節能運轉                                      Inverter controlled fan for energy conservation

           壓縮機                      HWT
         Compressor                                                                                                                                                                     V

                                                                 機組配置冷卻水自動節水閥,可依據冷凝器排熱負荷的大小,自動節流冷卻
                                                                 水量,只要冷卻水系統配置水壓感測裝置,即可對冷卻水泵進行變頻節能運
                                           冷 卻 水 塔
                                           Cooling Tower
                             HWP
             冷凝器                                                 轉。                                                                                                                           一般定轉速風機的靜壓選擇,都是以冷卻管排及高效率濾網(HEPA FILTER)的最高壓損來設計,但實際上
            Condenser
                                                                                                                                                                                              在運轉初期的3~5年內,由於高效率瀘網的阻塞情況輕微,風機靜壓運轉點將低於原設計條件,其將導致
                                    CDP                          The unit is equipped with cooling water automatic valve to adjust the flow rate according to                                 風量過大的耗能運轉損失。變轉速風機可根據設定的風量,自動感測調節轉速,達到節能運轉的目的(依
                                                                 the cooling requirement of condenser, the cooling water pump can be inverter adjusted if                                     據濾網阻塞的增加,而逐漸提昇轉速)。                                 1
                                                                 pressure sensor is installed.
                                                                                                                                                                                               For design of fixed speed fan, the high static pressure is generally selected considering the maximum pressure loss of coil and
                                                                                                                                                                                               filter. However, the pressure loss is relatively small in the operation of first 3-5 years, by application of speed adjustable fan,
                      冷卻水泵變頻節能運轉 Inverter controlled cooling water pump for energy conservation                                                                                                the less running speed can be achieved in the initial stage for energy conservation.




                                                                                                                                                                             10
                                                                                                                                                                                            潔淨室專用機組可設置於回風道內,或是放置於熱負荷設備
                CR專用機組配置自動節流閥 1 ,其可依據負荷的高                                                                                                                             特點                    附近的區域,無需設置獨立的冰水機組機房空間。
            V
                低,自動節流冷卻水流量的大小,當流量節流後,管                                                                                                                               Advantage
                                                                                                                                                                                            The climate unit can be located in return shaft or nearby the loading
                線的壓力將會上昇,籍由壓力感測計 2 ,可調節變頻
                                                                                                                                                                                            reguired area.
                器 3 ,改變冷卻水泵的轉速,達到節能運轉的目的。                                                                                                          冷 卻 水 塔




                                                                                                                                                                             11
                                                                                                                                                   Cooling Tower

                                                                                                                                             3
                The unit is equipped with cooling water automatic valve to                                                                  INV
                                                                                                                                                                      特點
                                                                                                          1
                adjust the flow rate according to the cooling requirement of                                                                                          Advantage
                                                                                                                                 2 P                                                        節能省電 Energy conservation
                condenser, the cooling water pump speed can be inverter                                                                 P
                adjusted to maintain the piping pressure by pressure sensor.                                                                                         E-Type高效率節能機組,採用具加卸載機構的全密閉渦卷式壓縮機,可對應熱
                                                                                                                                                                     負荷的高低,自動進行加卸載運轉,節約機組的運轉電力能源。
                                                                                                      Cooling coil    Re Heating coil
                                                                                                                                                                     High efficiency of fully closed scroll type compressor is equipped with mechanism of capacity
                                                                                                                                             FAN
                                                                                                                                                                     regulation in according to the loading requirement
                                                                                              R.A                                                              S.A



                                                                               7                                                                                             12
                                                                                                       VD
                                                                                     免除冰水管路系統及乾盤管的工程需求,可大幅的減少工程
                                                                  特點                 費用,及施工時間。                                                                                              人機觸控面板+PLC控制器,操作簡易、監控管理容易。
                                                                                                                                                                      特點
                                                                  Advantage
                                                                                                                                                                      Advantage             HMI+PLC controller easy operation of monitoring and control.
                                                                                      With the climate unit, the DCC and associated piping work is eliminated
                                                                                                                                   HWT
                                                                                                                壓縮機
                                                                 to reduce the construction cost and time. Compressor
                                                                                                                                                                                                            中央監控管理 Central monitoring and control
                                                                                                                                             冷 卻 水 塔
                                                                                                                                             Cooling Tower
                                                                                                                                 HWP
                                                                                                                 冷凝器                                                                                                                                              CR轉用機組配置人機界面觸控螢幕及PLC控制模


                                                                               8
                                                                                                                Condenser
                                                                                     大風量、小溫差的設計,可提昇盤管的熱傳導效率,進而提
                                                                                                        CDP                                                                                                                                                       組,可連線至監控室集中管理,即使連線系統異常,
                                                                  特點                 高壓縮機組的運轉效率(COP值),達到節能省電的目的。                                                                                                                                                  亦可單機獨立運轉,系統穩定度高。
                                                                  Advantage
                                                                                                                                                                                                                                                                  HMI touch screen and PLC controller is applied for the easy
                                                                                     The unit is designed at the high air volume and the low differential
                                                                                                                                                                                                                                                                  operation of system monitoring and control either locally or
                                                                 temperature to increase the efficiency of coil heat transfer, and results in the energy saving
                                                                                                                                                                                                                                                                  remotely.
                                                                 from higher operation efficiency (COP) for chiller.


     3                                                                                                                                                                                                                                                                                                                               4
                                                                                                                V
CR



C
                                                                                                                                                                   CR
         LEAN ROOM
         恆溫恆濕專用機
                                                                                                                                                 MF
                                                                                                                                                MF                                                                MF
                                                                                                                                                                                                                 MF                                 OA PAH
                                                                                                                                                                                                                                                   OA   PAH              FFU
                                                                                                                                                                                                                                                                        FFU

                                                                                                                             OA PAH                                    CF
                                                                                                                                                                      CF                        OA PAH
                                                                                                                            OA PAH                                                             OA PAH                                                               SA
                                                                                                                                                                                                                                                                   SA

         設計應用範例                                                                                                                                                                 設計應用範例                                          CR
                                                                                                                                                                                                                               CR         CF
                                                                                                                                                                                                                                         CF
                                                                                                                                                                                                                                                                          CR
                                                                                                                                                                                                                                                                         CR
                                                                                                                                                                                                                                                                   RA
                                                                                                                                                                                                                                                                  RA             RA
                                                                                                                                                                                                                                                                                RA
                                                                                                                                                                    CR
                                                                                                                                                                   CR
              No.             應用配置範例                            實用清淨度                               特徵和使用上的要點                                                                      No.                          應用配置範例                              實用清淨度                      特徵和使用上的要點

                                                                                         ‧房間本體的製造很簡單                                                                                                                                               OA
                                                                                                                                                                    FFU                                                                           OA   PAH
                                                                                                                                                                                                                                                      PAH
                               MF CF                                                MF                                                     PAH MF                   FFU                                           MF CF
                               MF CF
                               MF CF                                                MF
                                                                                    MF    Easy construction of CR shell.OA
                                                                                                                        OA
                                                                                                                        OA                 PAHMF
                                                                                                                                           PAH                                                                   MF CF                                              ‧作業工程中僅一部份維持高清淨度
                                                                                         ‧注意CF和CR間風管的清潔
                                                                                                   FFU                                                                                                                                                                  The high cleanness can be maintained
                    OA PAH
                    OA PAH                                          class
                                                               OA PAH
                                                               OA PAH
                                                               OA                                  FFU
                                                                                                   FFU          OA PAH                                                    CF
                                                                                                                                                                         CF                     OA PAH
                                                                                                                                                                                               OA PAH                                                 class
                                                                                                                                                                                                                                                          FFU        FFU           FFU
              1     OA PAH                                                                                    OA PAH
                                                                                          The cleanness of duct between CF                                                             7                                                                 FFU        FFU
                                                                                                                                                                                                                                                                      for        FFU
                                                                                                                                                                                                                                                                           partial area.
                                                                     100000                      CR                                                                   CR
                                                                                                                                                                      CR                                                                            100~10000
                                                                                          and CR shall be maintained.
                                                                                                 CR
                                                                                                 CR                                                                   CR
                                                                                                                                                                                                                                                           CR-1     ‧一般在亂流的clean
                                                                                                                                                                                                                                                                     CR-2  CR-3                room內所設置
                                                                                                                                                                                                                                                          CR-1      CR-2  CR-3
                                                                                                                                                                                                                                          CR
                                               CR
                                               CR                                        ‧入室管理很重要                                                                         CR                                                            CR
                                                                                                                                                                                                                                            CR
                                                                                                                                                                                                                                                                        For application in turbulent clean room.
                                               CR                                                                                                                        CR                                                               (BCR)
                                                                                                                                                                                                                                          CR
                                                                                                                                                                                                                                        (BCR)
                                                                                          CR protocol is necessary.


                               MF
                               MF
                               MF                                                   MF
                                                                                    MF
                                                                                    MF                                                OA       PAH
                                                                                                                                                MFMF               FFU                              OA
                                                                                                                                                                                                                                FFU
                                                                                                                                                                                                                               FFU                 OA PAH
                                                                                                                                                                                                                                                                    ‧無風管系統
                                                                                                                                                                                                                                                                      FFU
                                                                                                                                                                                                                                                                     FFU
                                                                                                                                      OA
                                                                                                                                      OA       PAH
                                                                                                                                               PAH                 FFU
                                                                                                                                                                   FFU                             OA   PAH
                                                                                                                                                                                                       PAH                                        OA   PAH
                                                                                                                                                                                                                                                                        Ductless system
                    OA PAH                         CF
                                                   CF          OA PAH
                                                               OA PAH                    ‧入室管理的清潔度很重要                                                                            CF                                                                                   CR
                    OA PAH
                    OA PAH                         CF
                                                                    class
                                                               OA PAH                              OA PAH                   OA PAH                            SA                CF                                                                     class        ‧入室管理容易
                                                                                                                                                                                                                                                                     CR
              2                                                                              CR protocol is necessary for cleanness
                                                                                                                                                              SA
                                                                                                                                                              SA                       8
                                                                1000~100000                                                                                       CR
                                                                                                                                                                  CR
                                                                                                                                                                                                                                   CR
                                                                                                                                                                                                                                  CR                1000~10000     FFU
                                                                                                                                                                                                                                                                  FFU Easy     CR protocol
                                                                                             maintenance.
                                                                                                     CR
                                                                                                     CR
                                                                                                     CR       CF
                                                                                                              CF
                                                                                                              CF                                              FFU CR
                                                                                                                                                            FFU                 CRCR
                                                                                                                                                            RA
                                                                                                                                                            RA                   RA
                                                                                                                                                                                 RA
                                                                                                                                                                                                                                                                    ‧施工快速簡易
                                              CR
                                              CR                                                                                                            RA                   RA
                                              CR
                                                                                                                                                                                                                                                                        Easy construction


                                                                                                                                      OA
                                                                                                                                      OA
                                                                                                                                      OA       PAH
                               MF                                                     MF CF                                                    PAH                                                                             FFU
                               MF
                               MF                                                  MF MF CF
                                                                                      MF CF
                                                                                   MF CF
                                                                                                                                                       MF
                                                                                                                                                       MF                                          OA     PAH                  FFU
                                                                                                                                                                                                                               FFU                                  ‧無風管系統
                                                                                   MF CF
                                                                                      CF                                                               MF                                          OA
                                                                                                                                                                                                   OA     PAH
                                                                  tunnel內                ‧製品和作業員有區分,所以容易實                                                                                                 PAH
                                                    CF
                                                    CF                                                                                                                                                                                                                  Ductless system
                    OA PAH
                    OA PAH
                    OA PAH                          CF          OA PAH
                                                              OA OA PAH
                                                                 OA PAH
                                                              OA PAH                      現超清淨空間     OA PAH                                      FFU
                                                                                                                                                 FFU
                                                                                                                                                 FFU            FFU
                                                                                                                                                                FFU
                                                                                                                                                                FFU            FFU
                                                                                                                                                                           FFU FFU
                                                                                                                                                                           FFU FFU                                                                     class
              3                                               OA PAH class
                                                                  PAH                                OA PAH
                                                                                                     OA                              PAH                                   FFU
                                                                                                                                                                                       9                                                                            ‧高架地板易實現超潔淨空間
                                                                                             Production and operator is separated                                                                                                 CR                  10~1000
                                                                     10~100                                                                      CR-1
                                                                                                                                                 CR-1           CR-2 CR
                                                                                                                                                                CR-2 CR          CR-3
                                                                                                                                                                                 CR-3                                             CR
                                                                                                                                                                                                                                  CR                                    Raised floor can be installed to achieve
                                                                                             to assure the ultra clean environment.
                                                                                                              CR
                                                                                                              CR
                                                                                                              CR
                                                                                                                                                                     CR
                                                    CR
                                                    CR
                                                    CR                                                  CR            CR
                                                                                                                    (BCR)
                                                                                                                      CR
                                                                                                                    (BCR)
                                                                                                                                                                                                                                                                        ultra clean environment.
                                                                                                        CR            CR
                                                                                                                    (BCR)
                                                                                                        CR



                               MF                                                                        FFU
                                                                                                         FFU                                                        FFU
                                                                                                                                                                    FFU
                                                                                                                                                                    FFU
                               MF
                               MF                                      OA
                                                                       OA     PAHMF
                                                                              PAHMF                                                  OA
                                                                                                                                     OA    PAH
                                                                                                                                           PAH         MF
                                                                       OA     PAHMF                                                  OA    PAH         MF
                                                                                                                                                       MF                                            OA    PAH                 FFU
                                                                                                                                                                                                     OA    PAH                 FFU
                                                                                         ‧製品的自動製造line可維持超                                                                                            OA    PAH                 FFU                                  ‧有供風管,直接回風
                    OA PAH                               CF
                                                         CF
                                                         CF
                                                                     tube內                     CF                                                                     CR
                    OA PAH
                    OA PAH                                    OA PAH                      高清潔度 CF
                                                                                               CF
                                                                                                       OA PAH
                                                                                                       OA PAH
                                                                                                                                                                      CR                                                                               class            Supply air duct,direct air return.
              4
                                                              OA PAH
                                                              OA PAH
                                                                      class
                                                                                                       OA PAH
                                                                                                                                                            FFU
                                                                                                                                                            FFU                       10                                  SA
                                                                                                                                                                                                                          SA
                                                                                                                                                                                                                          SA
                                                         CR
                                                         CR
                                                                                                      CR
                                                                                             Automatic production line for
                                                                                                      CR
                                                                                                      CR                                                    FFU
                                                                                                                                                                                                                               CR
                                                                                                                                                                                                                                                     100~1000       ‧施工快速簡易
                                        FFU
                                        FFU
                                        FFU              CR           1~100                  maintaining ultra clean environment.                                          CR
                                                                                                                                                                           CR           CF
                                                                                                                                                                                        CF
                                                                                                                                                                                                                               CR
                                                                                                                                                                                                                               CR                                       Easy construction
                                                                                                                                                                           CR           CF                             RA               RA
                                                                                                        CR                                                                                                             RA
                                                                                                                                                                                                                       RA               RA
                                                                                                                                                                                                                                        RA
                                                                                                        CR
                                                                                                        CR




                                                                                                FFU                                                                                                 OA
                                                                                                                                                                                                    OA     PAH                                         class
                               MF                               OA     PAH         MF           FFU                                                     MF CF                                       OA     PAH
                                                                                                                                                                                                           PAH
                               MF                               OA     PAH         MF
                                                                                   MF    ‧高架地板易實現超潔淨空間                                                  MF CF
                                                                                                                                                        MF CF                                                                                          CR-1
                    OA PAH                    FFU
                                              FFU                                            Raised floorCF installed to achieve
                                                                                                           is                                                                                                                                      10000~100000 ‧獨立各室,不同清淨等級
                    OA PAH                                    OA PAH class                                CF              OA PAH                                                                                FFU         FFU         FFU
              5                                               OA PAH
                                                              OA PAH                                      CF
                                                                                             ultra clean environment.
                                                                                                                          OA PAH
                                                                                                                          OA PAH                                                      11                        FFU
                                                                                                                                                                                                                FFU         FFU
                                                                                                                                                                                                                            FFU         FFU
                                                                                                                                                                                                                                        FFU            CR-2      Iso lated clean room with individual
                                          CR                      10~1000                          CR
                                                                                                   CR
                                          CR                                             ‧入室管理較輕鬆                                                                                                               CR-1        CR-2        CR-3         100~1000    cleanness.
                                                                                                                                                                                       CR                       CR-1
                                                                                                                                                                                                                CR-1        CR-2
                                                                                                                                                                                                                            CR-2        CR-3
                                                                                                                                                                                                                                        CR-3
    CR
    CR                                                                                       Easier CR protocol.
                                                                                                       CR
                                                                                                       CR
                                                                                                                                                                                       CR
                                                                                                                                                                                       CRCR
                                                                                                                                                                                       (BCR)
                                                                                                                                                                                                                                                       CR-3
                                                                                                             CR                                                                          CR
                                                                                                                                                                                       (BCR)
                                                                                                                                                                                         CR
                                                                                                                                                                                       (BCR)                                                        1000~10000

                               MF
                               MF                                                  MF                                                                                      FFU                                                 FFU
                                                                  OA
                                                                  OA    PAH        MF           FFU                                       OA    PAH                        FFU
                                                                                                                                                                           FFU                     OA     PAH                  FFU
                                                                        PAH        MF           FFU                                       OA
                                                                                                                                          OA    PAH
                                                                                                                                                PAH                                                OA
                                                                                                                                                                                                   OA     PAH
                                                                                                                                                                                                          PAH
                                                                                                                                                                                                                               FFU                                  ‧大面積維持低度清淨等級
     CF
     CF             OA PAH
                    OA PAH                                                               ‧上流和下流的清靜度變化很明顯
                                                                                                CF                                                                                                                                CR                                    Low class of cleanness for large area.
                                                              OA PAH
                                                              OA PAH class                SA    CF                CF                                                                                                              CR
                                                                                                                                                                                                                                  CR                   class
              6                                               OA PAH                      SA
                                                                                             The cleanness varies from up steam                                                       12                                                                            ‧僅製造line維持超高清淨等級
                                                                  10~1000                        CR
                                                                                                 CR                                                                        CR
                                                                                                                                                                           CR
                                                                                                                                                                                                                       FFU
                                                                                                                                                                                                                       FFU
                                                                                                                                                                                                                       FFU                            1~1000
                                              CR
                                              CR         CF
                                                         CF                                               CR
                                                                                             to FFU stream.
                                                                                                down      CR
                                                                                                          CR
                                                                                                                                                                           CR                                                                                           Only maintain the ultra clean
                                                                                        RA      FFU
                                                                                               FFU           RA
CR                                                                                      RA                   RA                                                                                                                                                         environment for production line.
CR



                    PAH:外氣預冷空調箱 FFU:風機濾網機組 OA:取入的外氣
                                               OA PAH
                                                                                    MF:中間filter CF:最終filter                                                                                     PAH:外氣預冷空調箱 FFU:風機濾網機組 OA:取入的外氣                                   MF:中間filter CF:最終filter
                                                                 OA     PAH
                                MF CF
                                MF CF

         CF                                                                                                                                                                                                                                                                                                        6
5        CF          OA PAH
                     OA PAH                                                  FFU
                                                                             FFU             FFU
                                                                                             FFU             FFU
                                                                                                             FFU

                                                                             CR-1
                                                                             CR-1            CR-2
                                                                                             CR-2            CR-3
                                                                                                             CR-3

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潔淨室恆溫恆濕機

  • 1.
  • 2. C LEAN ROOM 恆溫恆濕專用機 工業產業 潔淨室 (ICR) 電子工業及精密機械工業發達的結果,使得大家都要 求精密化、微小化、高品質及高信賴度。為了達成這 些目標,一定得減少室內浮遊微粒子的存在。在電子 特點 Advantage 1 施工簡易、工期短、大幅節省工程管理費用 多 業 工廠或精密機械工廠中,只要有微小的浮遊微粒子, 附著在製造過程中的製品上就會發生問題,因此在這種工廠中,工廠 溫濕度控制、中央監控連線,均為機組的標準配置功能。現場工事簡易、施 重 界 全部或是最重要的作業場所,一定得處於清淨狀態,這種場所稱作工 工技術層次降低,僅需接續風管、水管、電源,即可完成潔淨室的空調系統 的 首 業產業clean room(industrial clean room ICR),此環境被要求處於相 當高度的清淨狀態。 工程,可大幅縮短施工工期,節約人事管理費用。 節 創 Easy and short period of construction, and resulted cost saving on management. Functions of temperature/humidity control and central monitoring. Immediate clean room environment 能 高 生物學在藥品工廠、食品工廠、醫院的手術室中,一般都希 established after the connection of ducting, piping and power. 設 效 潔淨室望能處於近無菌的狀態下。一般的細菌除了在高性能 計 率 (BCR) 2 的過濾器除取下,濾過性病菌比起細菌是微小而不易 去除的,但是大部分的細菌或濾過性病菌等,會附著 特點 省 在空氣中的浮遊微粒子,因此只要除去微粒子,也可以除掉大部分的 細菌類。由空氣中除去細菌,以前是使用紫外線或鹽化Lithium(LiCI) Advantage 增設、遷移容易,經濟效益大幅提昇 電 等藥品來殺菌,但現在所有高性能的過濾器皆可淨化空氣,製造出近 對應室內熱負荷的高低,配置不同規格容量的機組,當製程改設變更時,機 機 於無菌的狀態。 組增減設置容易,回收利用率高。 種 尤其是最近的生物研究,為使實驗用動物不受病原菌的感染,飼養 的過程是很重要的問題,在這種飼養室、手術室,甚至生物工學的 Additional economical value due to the availability of expansion and re-location when cooling capacity or space revision is required as the result of process modification. 研究室(遺傳因子的更改等),更是要求處於近無菌的狀態;這種房 間稱為生物學clean room(biological clean room BCR),現在有使用 biological clean room的工業有藥品、醫院、食品、釀造等。 特點 Advantage 3 節能省電 Energy conservation CLEAN ROOM 等級之分類標準 冷媒直接冷卻熱負荷氣流,可免除冰水泵浦的耗能,及冰水側與空氣側的熱 CLASS NAME 0.1 Micron 0.3 Micron 0.5 Micron 0.5 Micron 交換損失,機組運轉效率高,節能又省電。 ISO14644-1 FED.STD. 209E VOLUME-UNITS VOLUME-UNITS VOLUME-UNITS VOLUME-UNITS SI ENG. (M3) (FT3) (M3) (FT3) (M3) (FT3) (M3) (FT3) Coolant direct cooling to eliminate the energy consumption from chilled water pump and the CLASS 1 12 energy loss from heat exchanger, and to increase the chiller efficiency. CLASS 2 124 10 4 CLASS 3 CLASS 4 M 1.5 M 2.5 1 10 1240 12400 35 350 106 1060 3 30 35.3 353 1 10 特點 Advantage 4 節能省電 Energy conservation CLASS 5 M 3.5 100 10600 300 3530 100 CLASS 6 M 4.5 1000 35300 1000 247 7 Cooling coil Re Heating coil CLASS 7 M 5.5 10000 353000 10000 2470 70 專利的熱泵(HEAT PUMP)加熱加濕系統,業界首 創的超級節能機型,利用冷媒排熱,作為低負荷時 FAN CLASS 8 M 6.5 100000 3530000 100000 24700 700 R.A S.A 期的加熱源,及加濕水源的輔助熱源,可節約電熱 補償熱源的耗能,同時可節約冷卻水塔及冷卻水泵 VD 塵埃最大允許數/平方米 微生物最大允許數 潔淨度級別 的運轉能源。 ≥ 0.5um ≥ 5um 浮遊菌落/立方米 沉降菌落/皿.30min The most energy conservation unit by patented heat pump 10 3500 0 5 1 HWT heating/humidifying system, utilizing the heat generated from 壓縮機 Compressor 10000 350,000 2,000 100 3 coolant as heating source for low heat load period and as pre-heating for humidification water so as to conserve the 冷 卻 水 塔 Cooling Tower 100000 3,500,000 20,000 500 10 HWP energy from the heating and cooling tower operation. 冷凝器 Condenser 300000 10,500,000 61,800 NA 15 CDP 1 2
  • 3. C LEAN ROOM 恆溫恆濕專用機 壓縮機 Compressor HWT 冷 卻 水 塔 Cooling Tower HWP 5 9 對應常態性潔淨室負荷與循環風量的設計,可滿足潔淨室 冷凝器 特點 應用需求,只需選配FFU(FAN FILTER UNIT),或是風管與 特點 Condenser Advantage HEPA濾網,即可完成氣流循環系統,大幅簡化潔淨室的設 Advantage CDP 節能省電 Energy conservation 計工作。 風扇採用變頻控制,可依據風速風量的設定值,自動對應系統阻抗的變化(風 Cooling coil Re Heating coil The capacity of climate unit is selected to meet the general clean room requirement, the 管、濾網等), 進行變轉速的節能運轉。 clean room can be completed simply accompanying the installation of the FFU or the ducting The fan speed is adjustable by inverter to maintain the air flow regardless of the variation of FAN and HEPA. system resistance. S.A VD 特點 Advantage 6 節能省電 Energy conservation 風機變頻節能運轉 Inverter controlled fan for energy conservation 壓縮機 HWT Compressor V 機組配置冷卻水自動節水閥,可依據冷凝器排熱負荷的大小,自動節流冷卻 水量,只要冷卻水系統配置水壓感測裝置,即可對冷卻水泵進行變頻節能運 冷 卻 水 塔 Cooling Tower HWP 冷凝器 轉。 一般定轉速風機的靜壓選擇,都是以冷卻管排及高效率濾網(HEPA FILTER)的最高壓損來設計,但實際上 Condenser 在運轉初期的3~5年內,由於高效率瀘網的阻塞情況輕微,風機靜壓運轉點將低於原設計條件,其將導致 CDP The unit is equipped with cooling water automatic valve to adjust the flow rate according to 風量過大的耗能運轉損失。變轉速風機可根據設定的風量,自動感測調節轉速,達到節能運轉的目的(依 the cooling requirement of condenser, the cooling water pump can be inverter adjusted if 據濾網阻塞的增加,而逐漸提昇轉速)。 1 pressure sensor is installed. For design of fixed speed fan, the high static pressure is generally selected considering the maximum pressure loss of coil and filter. However, the pressure loss is relatively small in the operation of first 3-5 years, by application of speed adjustable fan, 冷卻水泵變頻節能運轉 Inverter controlled cooling water pump for energy conservation the less running speed can be achieved in the initial stage for energy conservation. 10 潔淨室專用機組可設置於回風道內,或是放置於熱負荷設備 CR專用機組配置自動節流閥 1 ,其可依據負荷的高 特點 附近的區域,無需設置獨立的冰水機組機房空間。 V 低,自動節流冷卻水流量的大小,當流量節流後,管 Advantage The climate unit can be located in return shaft or nearby the loading 線的壓力將會上昇,籍由壓力感測計 2 ,可調節變頻 reguired area. 器 3 ,改變冷卻水泵的轉速,達到節能運轉的目的。 冷 卻 水 塔 11 Cooling Tower 3 The unit is equipped with cooling water automatic valve to INV 特點 1 adjust the flow rate according to the cooling requirement of Advantage 2 P 節能省電 Energy conservation condenser, the cooling water pump speed can be inverter P adjusted to maintain the piping pressure by pressure sensor. E-Type高效率節能機組,採用具加卸載機構的全密閉渦卷式壓縮機,可對應熱 負荷的高低,自動進行加卸載運轉,節約機組的運轉電力能源。 Cooling coil Re Heating coil High efficiency of fully closed scroll type compressor is equipped with mechanism of capacity FAN regulation in according to the loading requirement R.A S.A 7 12 VD 免除冰水管路系統及乾盤管的工程需求,可大幅的減少工程 特點 費用,及施工時間。 人機觸控面板+PLC控制器,操作簡易、監控管理容易。 特點 Advantage Advantage HMI+PLC controller easy operation of monitoring and control. With the climate unit, the DCC and associated piping work is eliminated HWT 壓縮機 to reduce the construction cost and time. Compressor 中央監控管理 Central monitoring and control 冷 卻 水 塔 Cooling Tower HWP 冷凝器 CR轉用機組配置人機界面觸控螢幕及PLC控制模 8 Condenser 大風量、小溫差的設計,可提昇盤管的熱傳導效率,進而提 CDP 組,可連線至監控室集中管理,即使連線系統異常, 特點 高壓縮機組的運轉效率(COP值),達到節能省電的目的。 亦可單機獨立運轉,系統穩定度高。 Advantage HMI touch screen and PLC controller is applied for the easy The unit is designed at the high air volume and the low differential operation of system monitoring and control either locally or temperature to increase the efficiency of coil heat transfer, and results in the energy saving remotely. from higher operation efficiency (COP) for chiller. 3 4 V
  • 4. CR C CR LEAN ROOM 恆溫恆濕專用機 MF MF MF MF OA PAH OA PAH FFU FFU OA PAH CF CF OA PAH OA PAH OA PAH SA SA 設計應用範例 設計應用範例 CR CR CF CF CR CR RA RA RA RA CR CR No. 應用配置範例 實用清淨度 特徵和使用上的要點 No. 應用配置範例 實用清淨度 特徵和使用上的要點 ‧房間本體的製造很簡單 OA FFU OA PAH PAH MF CF MF PAH MF FFU MF CF MF CF MF CF MF MF Easy construction of CR shell.OA OA OA PAHMF PAH MF CF ‧作業工程中僅一部份維持高清淨度 ‧注意CF和CR間風管的清潔 FFU The high cleanness can be maintained OA PAH OA PAH class OA PAH OA PAH OA FFU FFU OA PAH CF CF OA PAH OA PAH class FFU FFU FFU 1 OA PAH OA PAH The cleanness of duct between CF 7 FFU FFU for FFU partial area. 100000 CR CR CR 100~10000 and CR shall be maintained. CR CR CR CR-1 ‧一般在亂流的clean CR-2 CR-3 room內所設置 CR-1 CR-2 CR-3 CR CR CR ‧入室管理很重要 CR CR CR For application in turbulent clean room. CR CR (BCR) CR (BCR) CR protocol is necessary. MF MF MF MF MF MF OA PAH MFMF FFU OA FFU FFU OA PAH ‧無風管系統 FFU FFU OA OA PAH PAH FFU FFU OA PAH PAH OA PAH Ductless system OA PAH CF CF OA PAH OA PAH ‧入室管理的清潔度很重要 CF CR OA PAH OA PAH CF class OA PAH OA PAH OA PAH SA CF class ‧入室管理容易 CR 2 CR protocol is necessary for cleanness SA SA 8 1000~100000 CR CR CR CR 1000~10000 FFU FFU Easy CR protocol maintenance. CR CR CR CF CF CF FFU CR FFU CRCR RA RA RA RA ‧施工快速簡易 CR CR RA RA CR Easy construction OA OA OA PAH MF MF CF PAH FFU MF MF MF MF CF MF CF MF CF MF MF OA PAH FFU FFU ‧無風管系統 MF CF CF MF OA OA PAH tunnel內 ‧製品和作業員有區分,所以容易實 PAH CF CF Ductless system OA PAH OA PAH OA PAH CF OA PAH OA OA PAH OA PAH OA PAH 現超清淨空間 OA PAH FFU FFU FFU FFU FFU FFU FFU FFU FFU FFU FFU class 3 OA PAH class PAH OA PAH OA PAH FFU 9 ‧高架地板易實現超潔淨空間 Production and operator is separated CR 10~1000 10~100 CR-1 CR-1 CR-2 CR CR-2 CR CR-3 CR-3 CR CR Raised floor can be installed to achieve to assure the ultra clean environment. CR CR CR CR CR CR CR CR CR (BCR) CR (BCR) ultra clean environment. CR CR (BCR) CR MF FFU FFU FFU FFU FFU MF MF OA OA PAHMF PAHMF OA OA PAH PAH MF OA PAHMF OA PAH MF MF OA PAH FFU OA PAH FFU ‧製品的自動製造line可維持超 OA PAH FFU ‧有供風管,直接回風 OA PAH CF CF CF tube內 CF CR OA PAH OA PAH OA PAH 高清潔度 CF CF OA PAH OA PAH CR class Supply air duct,direct air return. 4 OA PAH OA PAH class OA PAH FFU FFU 10 SA SA SA CR CR CR Automatic production line for CR CR FFU CR 100~1000 ‧施工快速簡易 FFU FFU FFU CR 1~100 maintaining ultra clean environment. CR CR CF CF CR CR Easy construction CR CF RA RA CR RA RA RA RA CR CR FFU OA OA PAH class MF OA PAH MF FFU MF CF OA PAH PAH MF OA PAH MF MF ‧高架地板易實現超潔淨空間 MF CF MF CF CR-1 OA PAH FFU FFU Raised floorCF installed to achieve is 10000~100000 ‧獨立各室,不同清淨等級 OA PAH OA PAH class CF OA PAH FFU FFU FFU 5 OA PAH OA PAH CF ultra clean environment. OA PAH OA PAH 11 FFU FFU FFU FFU FFU FFU CR-2 Iso lated clean room with individual CR 10~1000 CR CR CR ‧入室管理較輕鬆 CR-1 CR-2 CR-3 100~1000 cleanness. CR CR-1 CR-1 CR-2 CR-2 CR-3 CR-3 CR CR Easier CR protocol. CR CR CR CRCR (BCR) CR-3 CR CR (BCR) CR (BCR) 1000~10000 MF MF MF FFU FFU OA OA PAH MF FFU OA PAH FFU FFU OA PAH FFU PAH MF FFU OA OA PAH PAH OA OA PAH PAH FFU ‧大面積維持低度清淨等級 CF CF OA PAH OA PAH ‧上流和下流的清靜度變化很明顯 CF CR Low class of cleanness for large area. OA PAH OA PAH class SA CF CF CR CR class 6 OA PAH SA The cleanness varies from up steam 12 ‧僅製造line維持超高清淨等級 10~1000 CR CR CR CR FFU FFU FFU 1~1000 CR CR CF CF CR to FFU stream. down CR CR CR Only maintain the ultra clean RA FFU FFU RA CR RA RA environment for production line. CR PAH:外氣預冷空調箱 FFU:風機濾網機組 OA:取入的外氣 OA PAH MF:中間filter CF:最終filter PAH:外氣預冷空調箱 FFU:風機濾網機組 OA:取入的外氣 MF:中間filter CF:最終filter OA PAH MF CF MF CF CF 6 5 CF OA PAH OA PAH FFU FFU FFU FFU FFU FFU CR-1 CR-1 CR-2 CR-2 CR-3 CR-3