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FUTURE STATE (ASIA) CO.,
                                               LTD.
                                  NICLAS ANDERSSON
                                   CEO and Technical Advisor




www.futurestateasia.com                                        1
WHO WE ARE

Future State is based on 2 foundations:
      Partner with a few handpicked suppliers that can
       provide 90% of all products needed.
      Dedicated to system design and solution sales to
       both machine makers, limited in time or design
       capacity and end users.

Objectives:
      Capitalize on SEA excellent growth and availability
       as there are many labor intensive manufacturing
       customers.
      Provide a service fostering long term partnerships
       with growing companies through providing incredible
       productivity results in short periods of time.
      Expand in ASEAN gradually and export to High Cost
       economies when feasible
      Maintain tight control of costs, operations and cash
       flow through diligent management and disciplined
       expansion to generate higher than average ROI.
    www.futurestateasia.com                                   2
INDUSTRY BACK IN TIME

  •    Industrial revolution 1750-1780 in England
         •    Started in textile and mining industry (steam engine control)
         •    The industrial revolution coincides with 3 more events :
                 •    Demographic revolution, Agricultural revolution, Transportation revolution (train and coach, logistics)
         •    While the major cities grew in the 1850s, industries start to move out to the outskirts, as both
              labor cost and land is cheaper.

  •    In the 19th century, the working class community starts to grow as well as
       workers start to unite.

  •    In the early 20th Century assembly lines and process/product standardization
       becomes common (pioneered by Henry Ford & Co.)
         •    The standardization of products (nothing hand-made: everything is made through machines,
              molds and not by skilled craftsmanship)
         •    The use of special-purpose tools and/or equipment designed to make assembly lines
              possible: tools are designed to permit workers with low skill levels to operate "assembly lines"
              - where each worker does one task over and over and over again
         •    Workers are paid higher "living" wages, so they can afford to purchase the products they
              make.


www.futurestateasia.com                                                                                                         3
INDUSTRY BACK IN TIME

  •    Industrialization, Automation and increased use of Robotics occurs as the
       Technological Revolutions of the 60’s onward
         •    First Industrial robot (Devol/Engelberger) in 1959
         •    In 1961, first industrial robot (Unimation) installed at a GM plant
         •    Rapid rise of quality/precision and volume requirements drives automation across many
              industries

  •    By the start of the 21st Century , Automation is widespread
         •    Automation to address high labor costs is mirrored by automation to achieve lofty goals of
              accuracy and quality
         •    1.1m industrial robots in place worldwide




www.futurestateasia.com                                                                                    4
WHY AUTOMATE?

 Reduce Downtime
 • Upgrade or retrofit existing machinery controls to decrease process downtime
 • Minimize breakdowns by pinpointing potential component failure
 • Simplify predictive and preventative maintenance processes
 • Identify and display point of failure in machinery

 Improve Quality
 • Manage rapidly changing production and process data
 • Perform real time production tests to products and equipment
 • Track out-of tolerance materials, products, and scrap
 • Labor safety for human reasons!

 Increase Productivity
 • Increase throughput, increase production rate, minimize waste and reduce errors
 • Simplify machine operation and reduce setup time
 • Reduce cycle time and work-in-progress while increasing inventory turns
 • Optimize and create predictable production to meet forecasts
 • Improve machine utilization and ergonomics



www.futurestateasia.com                                                              5
WHY AUTOMATE?


  Enhance Safety
  • Enhance operator awareness and reaction
  • Improve control system integrity and security
  • Isolate hazardous areas and install effective machine guarding & controls
  • Improve ergonomics

  Reduce Energy Cost
  • Reduce energy consumption and demand peaks
  • Monitor energy usage more accurately and more precisely
  • Ensure balance of distribution systems




www.futurestateasia.com                                                         6
HUMAN CONSIDERATIONS


•   Many companies, even global multi million companies has failed when implementing
    automation in their processes as they have not involved the employees.

•   The why’s and if’s have to be answered and understood before anything starts.

•   Encourage the staff to become “automationalists” by bonuses, promotions etc.

•   Clarify ergonomic and health improvement's as one of the main reason for the actions

•   If not done properly it can backfire with possible unnecessary delays, sabotage and
    unwillingness to use new technique .“It was faster the old way”.

•   Kaizen thinking is a creative way to solve this




www.futurestateasia.com                                                                    7
WHAT TO DO?

  Evolution rather than Revolution

  •    Automation is most likely to prove successful if undertaken gradually

  •    Increase automation with a sense of mind, not everything can be done automatically

  •    Semi automation is good for ergonomic improvements and also can bring up
       productivity to a certain degree.




www.futurestateasia.com                                                                     8
WHAT TO DO?

  Flexible Automation is best

  •   Flexible Automation, using robots is good for fast tool change productivity
      increase and release the burden of heavy lifts/jobs for the workers.

  •   Full automation should only be used on dedicated production lines for the
      sake of making the same product in very high volumes for extended time
      periods.

  •   The new trend is that fully automated
      lines are going to flexible automation,
      as end users (consumers) request
      variation.




www.futurestateasia.com                                                             9
WHAT TO DO?


 Kaizen Philosophy

 •    Use Kaizen to encourage labor,
      operators and supervisors to improve
      your factory by benefits

 •    Use consultants if needed - too many
      companies have wasted money for
      automation that does not work
      properly. There are very skilled
      consultancy firms available for
      training in lean manufacturing, six
      sigma, 5S, cell manufacturing, etc.




www.futurestateasia.com                      10
APPENDIX




www.futurestateasia.com              11
Easy
Attractively priced
Flexible
Safe
Automation for everybody
Universal Robots makes robot technology
available to EVERYONE
www.futurestateasia.com   14
Easy
Automation for everybody



   Quick set-up. The light robot arm and the
    compact controller box make installation easy

   User friendly operation. Program by showing
    the movements to the robot. Operate via a
    touch screen

   Easy service. The robot is modular which makes
    it extremely easy to service

   International. The user interface is in 9 languages

   “Plug and play”. Connect with 230V and
    you are up and running


 www.futurestateasia.com                                  15
Attractively priced
Automation for everybody


   No expensive programmers
   In operation within few minutes
   Low power consumption
   Reduces salary costs
   Average Payback Period: 6 to 8 months




 www.futurestateasia.com                    16
Flexible
Automation for everybody


                            UR5 and UR10 fit into every part of the production
                            The robot arm weighs only 18 kg and 28 kg respectively
                            Increases the production capacity
                            Can be moved around easily in the production
                            Can handle payloads of up to 5 kg and 10 kg respectively




 www.futurestateasia.com                                                                17
Safe
Automation for everybody


   No fence. ISO certified in accordance with the ISO standard
    for collaborative robots 10218-1:2006 to run without fencing
   The UR robots will automatically stop when met with substantial resistance
   Low noise
   Relieves employees and prevents repetitive strain work injury




 www.futurestateasia.com                                                         18
Robot makes packing more efficient
 Case: Scandinavian Tobacco Group


   Scandinavian Tobacco Group has chosen a robot from Universal Robots for a task that no other robot in the market
   is able to perform. The world’s largest factory for production of pipe tobacco now uses a robot from Universal Robots
   to handle the lids of tobacco tins.



      The robot has relieved 1 or 2 persons who are now available for other tasks
      The employees are spared from making exhausting, repeated wrist movements
      Reduced costs for temporary employees
      Increased production capacity
      Reduced production costs




  www.futurestateasia.com                                                                                                  19
Robot handles microscopically small parts
 Case: Oticon


   The hearing aid manufacturer Oticon has chosen robots from Universal Robots to handle parts that are just one
   millimetre long, at production plants in Denmark and Poland. The robots have replaced traditional two and three axis
   robots that could no longer handle the microscopically small parts of modern hearing aids.



    The robots were installed in the production in just one day.
    Reduced costs for technicians. The operators can program
     the robots for new tasks.
    The low price of the robot makes it possible to produce small production
     batches at a reasonable price.




  www.futurestateasia.com                                                                                                 20
Robot expands production capacity
Case: Thiele


  A robot from Universal Robots makes it possible for the tool manufacturer Thiele to expand production capacity
  without hiring new employees and without buying new machines. Every day when the 10 employees have gone home, a
  UR5 robot works next to a milling centre where it runs an unmanned production of small series.



   By using a robot, Thiele has established a new business area
   The robot carries out quality assurance using an integrated image
    processing system
   The robot was easily installed
   The price of the solution was reasonable




 www.futurestateasia.com                                                                                            21
Questions & answers
 Why can the UR robot be operated without fencing?
 Because it never exceeds a force of 150 Newton and thus complies with
 the ISO standard for collaborative robots 10218-1:2006.

 How can you give this guarantee?
 The UR robot has been tested by the Danish Technological Institute
 (same as TÜW), which has been accredited to test ISO standards.

 Is it always safe to run the robot without fencing?
 The risk assessment always determines whether the application is safe.

 Why does the robot carry no CE marking?
 It is not possible to CE-mark it, because robots are seen as a “part
 machine” according to the European Machinery Directive 2006/42/EC.

www.futurestateasia.com                                                   22
Documentation
ISO test 2010




 www.futurestateasia.com   23
Technical specifications




 www.futurestateasia.com   24
History


                            2005 – 2008:
                           • Development of UR5
                            2006-2007:
                           • First units sold to test customers
                            2008:
                           • First commercial sales of UR5
                            2009:
                           • Distribution network established in Europe
                            2011:
                           • Distribution network in Asia
                           • Development of UR10
                            2012:
                           • Launch of UR10 in the market
                           • Expansion of the distribution network
 www.futurestateasia.com                                                  25
Europe                   Other countries
 Austria                  Argentina
 Belarus                  China
 Belgium                  Israel
 Czech Republic           India
 Denmark                  Japan
 Finland                  Korea
 France                   New Zealand
 Germany                  Singapore
 Greece                   South Africa
 Iceland                  Taiwan
 Italy                    Thailand
 Lithuania
 Netherlands
 Norway
 Poland
 Republic Slovakia
 Romania
 Spain
 Slovenia
 Sweden

                     Global distribution in 2013
 Switzerland
 Turkey
 UK
www.futurestateasia.com                            26
Successful growth


   Strong growth in sales of UR-robots
   Soon 40 employees at Universal Robots
   76 distributors in 34 countries in 5 continents




 www.futurestateasia.com                              27

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Future State Asia - company presentation

  • 1. FUTURE STATE (ASIA) CO., LTD. NICLAS ANDERSSON CEO and Technical Advisor www.futurestateasia.com 1
  • 2. WHO WE ARE Future State is based on 2 foundations:  Partner with a few handpicked suppliers that can provide 90% of all products needed.  Dedicated to system design and solution sales to both machine makers, limited in time or design capacity and end users. Objectives:  Capitalize on SEA excellent growth and availability as there are many labor intensive manufacturing customers.  Provide a service fostering long term partnerships with growing companies through providing incredible productivity results in short periods of time.  Expand in ASEAN gradually and export to High Cost economies when feasible  Maintain tight control of costs, operations and cash flow through diligent management and disciplined expansion to generate higher than average ROI. www.futurestateasia.com 2
  • 3. INDUSTRY BACK IN TIME • Industrial revolution 1750-1780 in England • Started in textile and mining industry (steam engine control) • The industrial revolution coincides with 3 more events : • Demographic revolution, Agricultural revolution, Transportation revolution (train and coach, logistics) • While the major cities grew in the 1850s, industries start to move out to the outskirts, as both labor cost and land is cheaper. • In the 19th century, the working class community starts to grow as well as workers start to unite. • In the early 20th Century assembly lines and process/product standardization becomes common (pioneered by Henry Ford & Co.) • The standardization of products (nothing hand-made: everything is made through machines, molds and not by skilled craftsmanship) • The use of special-purpose tools and/or equipment designed to make assembly lines possible: tools are designed to permit workers with low skill levels to operate "assembly lines" - where each worker does one task over and over and over again • Workers are paid higher "living" wages, so they can afford to purchase the products they make. www.futurestateasia.com 3
  • 4. INDUSTRY BACK IN TIME • Industrialization, Automation and increased use of Robotics occurs as the Technological Revolutions of the 60’s onward • First Industrial robot (Devol/Engelberger) in 1959 • In 1961, first industrial robot (Unimation) installed at a GM plant • Rapid rise of quality/precision and volume requirements drives automation across many industries • By the start of the 21st Century , Automation is widespread • Automation to address high labor costs is mirrored by automation to achieve lofty goals of accuracy and quality • 1.1m industrial robots in place worldwide www.futurestateasia.com 4
  • 5. WHY AUTOMATE? Reduce Downtime • Upgrade or retrofit existing machinery controls to decrease process downtime • Minimize breakdowns by pinpointing potential component failure • Simplify predictive and preventative maintenance processes • Identify and display point of failure in machinery Improve Quality • Manage rapidly changing production and process data • Perform real time production tests to products and equipment • Track out-of tolerance materials, products, and scrap • Labor safety for human reasons! Increase Productivity • Increase throughput, increase production rate, minimize waste and reduce errors • Simplify machine operation and reduce setup time • Reduce cycle time and work-in-progress while increasing inventory turns • Optimize and create predictable production to meet forecasts • Improve machine utilization and ergonomics www.futurestateasia.com 5
  • 6. WHY AUTOMATE? Enhance Safety • Enhance operator awareness and reaction • Improve control system integrity and security • Isolate hazardous areas and install effective machine guarding & controls • Improve ergonomics Reduce Energy Cost • Reduce energy consumption and demand peaks • Monitor energy usage more accurately and more precisely • Ensure balance of distribution systems www.futurestateasia.com 6
  • 7. HUMAN CONSIDERATIONS • Many companies, even global multi million companies has failed when implementing automation in their processes as they have not involved the employees. • The why’s and if’s have to be answered and understood before anything starts. • Encourage the staff to become “automationalists” by bonuses, promotions etc. • Clarify ergonomic and health improvement's as one of the main reason for the actions • If not done properly it can backfire with possible unnecessary delays, sabotage and unwillingness to use new technique .“It was faster the old way”. • Kaizen thinking is a creative way to solve this www.futurestateasia.com 7
  • 8. WHAT TO DO? Evolution rather than Revolution • Automation is most likely to prove successful if undertaken gradually • Increase automation with a sense of mind, not everything can be done automatically • Semi automation is good for ergonomic improvements and also can bring up productivity to a certain degree. www.futurestateasia.com 8
  • 9. WHAT TO DO? Flexible Automation is best • Flexible Automation, using robots is good for fast tool change productivity increase and release the burden of heavy lifts/jobs for the workers. • Full automation should only be used on dedicated production lines for the sake of making the same product in very high volumes for extended time periods. • The new trend is that fully automated lines are going to flexible automation, as end users (consumers) request variation. www.futurestateasia.com 9
  • 10. WHAT TO DO? Kaizen Philosophy • Use Kaizen to encourage labor, operators and supervisors to improve your factory by benefits • Use consultants if needed - too many companies have wasted money for automation that does not work properly. There are very skilled consultancy firms available for training in lean manufacturing, six sigma, 5S, cell manufacturing, etc. www.futurestateasia.com 10
  • 13. Automation for everybody Universal Robots makes robot technology available to EVERYONE
  • 15. Easy Automation for everybody  Quick set-up. The light robot arm and the compact controller box make installation easy  User friendly operation. Program by showing the movements to the robot. Operate via a touch screen  Easy service. The robot is modular which makes it extremely easy to service  International. The user interface is in 9 languages  “Plug and play”. Connect with 230V and you are up and running www.futurestateasia.com 15
  • 16. Attractively priced Automation for everybody  No expensive programmers  In operation within few minutes  Low power consumption  Reduces salary costs  Average Payback Period: 6 to 8 months www.futurestateasia.com 16
  • 17. Flexible Automation for everybody  UR5 and UR10 fit into every part of the production  The robot arm weighs only 18 kg and 28 kg respectively  Increases the production capacity  Can be moved around easily in the production  Can handle payloads of up to 5 kg and 10 kg respectively www.futurestateasia.com 17
  • 18. Safe Automation for everybody  No fence. ISO certified in accordance with the ISO standard for collaborative robots 10218-1:2006 to run without fencing  The UR robots will automatically stop when met with substantial resistance  Low noise  Relieves employees and prevents repetitive strain work injury www.futurestateasia.com 18
  • 19. Robot makes packing more efficient Case: Scandinavian Tobacco Group Scandinavian Tobacco Group has chosen a robot from Universal Robots for a task that no other robot in the market is able to perform. The world’s largest factory for production of pipe tobacco now uses a robot from Universal Robots to handle the lids of tobacco tins.  The robot has relieved 1 or 2 persons who are now available for other tasks  The employees are spared from making exhausting, repeated wrist movements  Reduced costs for temporary employees  Increased production capacity  Reduced production costs www.futurestateasia.com 19
  • 20. Robot handles microscopically small parts Case: Oticon The hearing aid manufacturer Oticon has chosen robots from Universal Robots to handle parts that are just one millimetre long, at production plants in Denmark and Poland. The robots have replaced traditional two and three axis robots that could no longer handle the microscopically small parts of modern hearing aids.  The robots were installed in the production in just one day.  Reduced costs for technicians. The operators can program the robots for new tasks.  The low price of the robot makes it possible to produce small production batches at a reasonable price. www.futurestateasia.com 20
  • 21. Robot expands production capacity Case: Thiele A robot from Universal Robots makes it possible for the tool manufacturer Thiele to expand production capacity without hiring new employees and without buying new machines. Every day when the 10 employees have gone home, a UR5 robot works next to a milling centre where it runs an unmanned production of small series.  By using a robot, Thiele has established a new business area  The robot carries out quality assurance using an integrated image processing system  The robot was easily installed  The price of the solution was reasonable www.futurestateasia.com 21
  • 22. Questions & answers Why can the UR robot be operated without fencing? Because it never exceeds a force of 150 Newton and thus complies with the ISO standard for collaborative robots 10218-1:2006. How can you give this guarantee? The UR robot has been tested by the Danish Technological Institute (same as TÜW), which has been accredited to test ISO standards. Is it always safe to run the robot without fencing? The risk assessment always determines whether the application is safe. Why does the robot carry no CE marking? It is not possible to CE-mark it, because robots are seen as a “part machine” according to the European Machinery Directive 2006/42/EC. www.futurestateasia.com 22
  • 23. Documentation ISO test 2010 www.futurestateasia.com 23
  • 25. History  2005 – 2008: • Development of UR5  2006-2007: • First units sold to test customers  2008: • First commercial sales of UR5  2009: • Distribution network established in Europe  2011: • Distribution network in Asia • Development of UR10  2012: • Launch of UR10 in the market • Expansion of the distribution network www.futurestateasia.com 25
  • 26. Europe Other countries Austria Argentina Belarus China Belgium Israel Czech Republic India Denmark Japan Finland Korea France New Zealand Germany Singapore Greece South Africa Iceland Taiwan Italy Thailand Lithuania Netherlands Norway Poland Republic Slovakia Romania Spain Slovenia Sweden Global distribution in 2013 Switzerland Turkey UK www.futurestateasia.com 26
  • 27. Successful growth  Strong growth in sales of UR-robots  Soon 40 employees at Universal Robots  76 distributors in 34 countries in 5 continents www.futurestateasia.com 27